CN207646439U - A kind of continuous automatic glue sprayer for charcoal felt - Google Patents
A kind of continuous automatic glue sprayer for charcoal felt Download PDFInfo
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- CN207646439U CN207646439U CN201721440273.3U CN201721440273U CN207646439U CN 207646439 U CN207646439 U CN 207646439U CN 201721440273 U CN201721440273 U CN 201721440273U CN 207646439 U CN207646439 U CN 207646439U
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Abstract
The utility model is related to glue spraying equipments, specially a kind of continuous automatic glue sprayer for charcoal felt.Including Fan Zhan mechanisms, rack；The rack is rectangular configuration, and rack is equipped with several delivery units, the rack both ends of the delivery unit are equipped with gear and transport rod, and top is equipped with the glue spraying supporting rack and gear transport roller of inverted U, glue-spraying mechanism is installed, several guipures constitute transport roller on the glue spraying supporting rack；The outside of the lowermost transport rack is equipped with charcoal felt pressing mechanism, by turning over, felt infiltrates mechanism, charcoal felt infiltration mechanism forms for the Fan Zhan mechanisms, and the lower end per Zu Fan felts mechanism is equipped with guipure wiper mechanism, Fan Zhan mechanisms make charcoal felt steadily turn over felt by adjusting upper lower chain angle and speed chain, and the lower end per Zu Fan felts mechanism is intersected with adjacent Fan Zhan mechanisms.Advantage is：It realizes that height is uniform, wellability is good, the controllable continuous automatic glue sprayer of charcoal felt of glue spraying amount, improves rubber spray production efficiency and product quality stability.
Description
Technical field
The present invention relates to the technical fields of glue spraying equipment, specially a kind of continuous automatic glue sprayer for charcoal felt.
Background technology
The felted carbonaceous material that charcoal felt is made of Carbon fibe.Charcoal felt both had high temperature resistant, it is corrosion-resistant, the spies such as do not dissolve
Property, and be a kind of good insulation with the soft, flexible of fibrous carbon, the performances such as volume density is small, thermal coefficient is small
Material, currently, charcoal felt is widely used in high temperature furnace, high temperature induction furnace and vacuum film-coated furnace of vacuum or nonoxidizing atmosphere etc..
The thickness of common charcoal felt is 8~10mm, in order to make charcoal felt reach the insulation thickness of requirement, it is necessary to by 8~10mm's
Several layers of package is cut, in order to improve the performance of charcoal felt, needs the solidification that soft charcoal felt is prepared into certain specification as requested
Felt, then solidification felt is prepared into the hard felt of graphite.During solidification felt is standby, glue spraying quality is very big on properties of product influence, such as
The uniformity and glue spraying amount of glue spraying directly affect the mechanical and physical performance of the hard felt of graphite, especially influence the Coating combination of solidification felt
Intensity.
Cure felt preparation process some using manual brushing impregnation, manual operations can cause glue locally poly- in Carbon felt surface
Collection penetrates into inside charcoal felt less, and each region glue-spread of charcoal felt is uneven, and product is caused to generate layering, poor flatness, corrugation in this way
It is difficult to stablize Deng, the strong influence quality of product, product quality.Therefore, manual brushing impregnation mode is difficult to meet market
The requirement that product quality is increasingly mentioned.
Cure felt preparation process some and use impregnation mode, remaining amount of resin needs stringent control, impregnation mistake in charcoal felt
The alcohol that journey charcoal felt absorbs is too many, and such alcohol waste is too big, and the alcohol in charcoal felt is needed to evaporate after charcoal felt impregnation,
Dry in the air felt or resin can flow to the one side of charcoal felt with alcohol when dry felt, and the uneven of glue causes to cure felt layering, influence
Product quality.
The artificial glue spraying mode of use that solidification felt preparation process has, artificial glue spraying are difficult to hold the uniformity of glue spraying, charcoal felt
The glue spraying amount at edge is more than other regions, and the uniformity of glue spraying influences the uniformity of product density, and the uniformity of glue is to influence
Cure a key factor of felt layering, also influence the heat-insulating property of the hard felt of graphite, artificial glue spraying just needs to turn over felt manually, manually
Felt can be elongated generation fold when turning over felt, and fold influences the quality of product, meanwhile, manual rubber spray production efficiency is low, glue
Waste is serious, and production environment is severe.
Therefore regarding to the issue above we have developed a kind of realizations it is high it is uniform, wellability is good, the controllable charcoal felt of glue spraying amount
Continuous automatic glue sprayer improves rubber spray production efficiency and product quality stability, and to solve, glue is uneven to be caused to cure felt point
Layer, the problem of influencing product quality.
Invention content
The purpose of the present invention is being directed to above-described problems of the prior art, provide a kind of realization it is high uniformly,
Wellability is good, the controllable continuous automatic glue sprayer of charcoal felt of glue spraying amount, improves rubber spray production efficiency and product quality stability, with
Solving the problem of that glue is uneven causes solidification felt layering to influence product quality.
In order to realize the purpose, the present invention specifically adopts the following technical scheme that：
A kind of continuous automatic glue sprayer for charcoal felt, including Fan Zhan mechanisms 1, turn over felt infiltration mechanism 2, and charcoal felt infiltrates mechanism
3, glue-spraying mechanism 4, charcoal felt pressing mechanism 5, guipure wiper mechanism 6 and rack；The rack is rectangular configuration, and is set in rack
There are several delivery units, the rack both ends of the delivery unit to be equipped with gear and transport rod, the glue spraying that top is equipped with inverted U supports
Frame and gear transport roller are equipped with glue-spraying mechanism 4 on the glue spraying supporting rack, and several guipures constitute transport roller, and guipure
Enclosed construction has been connected by the transport roller of the gear transport roller and top at chain and rack both ends；Outside the rack lower end
Side is equipped with charcoal felt pressing mechanism 5, and the Fan Zhan mechanisms 1 infiltrate mechanism 2 by turning over felt, charcoal felt infiltrates mechanism 3 and forms, and every group is turned over
The lower end of felt mechanism 1 is equipped with guipure wiper mechanism 6, and Fan Zhan mechanisms 1 make charcoal felt by adjusting upper lower chain angle and speed chain
Felt steadily is turned over, the lower end per Zu Fan felts mechanism 1 is intersected with adjacent Fan Zhan mechanisms 1, and guipure wiper mechanism 6 is hairbrush, hair
Brush is close to guipure, easy to clean, clean.
The glue-spraying mechanism 4 includes air intake valve 401, drain tap 402, into glue valve 403, plastic emitting valve 404, gas
Dynamic blender 405, the plastic pipe of air intake valve 401 are connect with air compressor machine, and grease is equipped between air compressor machine and air intake valve 401
The nozzle of separator, the plastic pipe of plastic emitting valve 404 and glue-spraying mechanism connects, and agitator air 405 is for stirring phenolic aldehyde
Resin uniform dissolution in alcohol.
The glue-spraying mechanism 4 includes the upper glue-spraying mechanism for realizing charcoal felt front glue spraying and the lower spray for realizing charcoal felt reverse side glue spraying
Gluing mechanism, and driven by servo motor, it is moved back and forth on horizontal gird.
The Fan Zhan mechanisms 1 make charcoal felt steadily turn over felt by upper lower chain angle and speed chain, and upper and lower angle is more than 60 °
When convenient for turning over felt, speed chain realizes that stepless time adjustment, speed chain are controls by motor, retarder and Frequency Converter Control
One of the factor of charcoal processing felt glue spraying amount.
Glue when turning over felt infiltration mechanism 2, the charcoal felt infiltration work of mechanism 3 need to fully infiltrate in charcoal felt, in glue
Under the premise of viscosity and temperature are stablized, wellability is improved by changing surface tension, inertia and gravity of the drop on charcoal felt, and
The angle of the nozzle of charcoal felt and glue-spraying mechanism be 30 ° to 45 ° between when wellability it is best.
The glue-spraying mechanism 4 includes rack, glue spraying head, and rack is equipped with cross slide way, and guide rail is equipped with protective cover, institute
It is the liquid beam of high impact that the glue spraying head stated, which uses CC fan nozzles, the characteristics of this nozzle, and the motion mode of nozzle is servo electricity
Machine drives nozzle to be moved back and forth in guide rail, and the speed of reciprocating motion is 0.5m/s, and nozzle reciprocating motion length is unilateral to be more than charcoal felt
Width 25mm.
The charcoal felt pressing mechanism 5 carries out glue spraying, the extruding force between roll shaft by double-roller fashion of extrusion to charcoal felt
Adjusted with butterfly spring, by transmission device with discharging chain be equipped with turn over felt infiltrate mechanism 2, charcoal felt infiltrate mechanism 3 connect,
Keep the velocity of rotation of roll shaft identical as discharging guipure speed, extruding is to improve the wellability of charcoal felt, meets resin and is filled to fiber
Sub-dip is moistened.
Alcohol hairbrush roll shaft is arranged below in the guipure of the guipure wiper mechanism 6, passes through decelerator band electric brush
The problem of roll shaft rotation cleaning guipure, solves remaining resin on guipure and is easy viscous charcoal felt, and felt is turned in influence.
Compared with prior art, the beneficial effects of the present invention are：One, glue-spraying mechanism is installed in its rack, with guipure
The mode of conveying realizes the continuous automatic glue-spraying of charcoal felt, realizes mechanization and automation, substantially reduces labor intensity, improves glue spraying
Quality and production efficiency；Two, glue-spraying mechanism is equipped with valve and agitator air, simple in structure, safe operation, conveniently；Three, charcoal felt
Glue spraying during, the speed of service of charcoal felt is stepless time adjustment, it is ensured that charcoal body positive and negative glue spraying amount is identical, and then avoids because of spray
The quality problems of the uneven generation of glue；Four, charcoal felt steadily turns over felt, and then reduces the pleating quality for turning over felt in subsequent handling and generating
Problem；Five, during charcoal felt glue spraying, the angle and fan nozzle of felt body and nozzle improve the wellability of felt body；Six, charcoal felt glue spraying
Afterwards, due to the squeezing action by roll shaft, diffusion rate of the glue in charcoal felt can be accelerated, be impregnated in a short time convenient for glue
Charcoal felt, to improve production efficiency and product quality；Seven, the structure of guipure wiper mechanism is simple, easy to operate, realizes automatic clear
Glue；Eight, equipment manufacturing costs are low, high treating effect, and operation and maintenance is simple.
Description of the drawings
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the structural schematic diagram of glue spraying tank；
In figure：Fan Zhan mechanisms 1, turn over felt infiltration mechanism 2, and charcoal felt infiltrates mechanism 3, glue-spraying mechanism 4, charcoal felt pressing mechanism 5, net
Band wiper mechanism 6, air intake valve 401, drain tap 402, into glue valve 403, plastic emitting valve 404, agitator air 405.
Specific implementation mode
The structure and advantage of the present invention are further illustrated below in conjunction with attached drawing 1, attached drawing 2.
Embodiment 1
A kind of continuous automatic glue sprayer for charcoal felt turns over felt infiltration mechanism 2, charcoal as shown in Figure 1, including Fan Zhan mechanisms 1
Felt infiltrates mechanism 3, glue-spraying mechanism 4, charcoal felt pressing mechanism 5, guipure wiper mechanism 6 and rack；The rack is rectangular configuration,
And rack is equipped with several delivery units, the rack both ends of the delivery unit are equipped with gear and transport rod, and top is equipped with inverted U
Glue spraying supporting rack and gear transport roller, glue-spraying mechanism 4 is installed on the glue spraying supporting rack, several guipures constitute transport
Roller, and guipure has connected into enclosed construction by the transport roller of the gear transport roller and top at chain and rack both ends；It is described
Rack lower end outside is equipped with charcoal felt pressing mechanism 5, and the Fan Zhan mechanisms 1 are by turning over 3 groups felt infiltration mechanism 2, charcoal felt infiltration of mechanism
At, and it is equipped with guipure wiper mechanism 6 per the lower end of Zu Fan felts mechanism 1, Fan Zhan mechanisms 1 are by adjusting upper lower chain angle and chain
Speed makes charcoal felt steadily turn over felt, and the lower end per Zu Fan felts mechanism 1 is intersected with adjacent Fan Zhan mechanisms 1, and guipure wiper mechanism 6
For hairbrush, hairbrush is close to guipure, easy to clean, clean.
As shown in Fig. 2, the glue-spraying mechanism 4 includes air intake valve 401, drain tap 402, into glue valve 403, plastic emitting
Valve 404, agitator air 405, the plastic pipe of air intake valve 401 is connect with air compressor machine, between air compressor machine and air intake valve 401
Oil water separator is installed, the nozzle of the plastic pipe of plastic emitting valve 404 and glue-spraying mechanism connects, and agitator air 405 is used
In stirring phenolic resin uniform dissolution in alcohol.
The glue-spraying mechanism 4 includes the upper glue-spraying mechanism for realizing charcoal felt front glue spraying and the lower spray for realizing charcoal felt reverse side glue spraying
Gluing mechanism, and driven by servo motor, it is moved back and forth on horizontal gird.
The Fan Zhan mechanisms 1 make charcoal felt steadily turn over felt by upper lower chain angle and speed chain, and upper and lower angle is more than 60 °
When convenient for turning over felt.And chain is equipped with protective cover, speed chain is realized electrodeless by motor, retarder and Frequency Converter Control
Speed governing, speed chain are one of the factors for controlling charcoal felt glue spraying amount.
Glue when turning over felt infiltration mechanism 2, the charcoal felt infiltration work of mechanism 3 need to fully infiltrate in charcoal felt, in glue
Under the premise of viscosity and temperature are stablized, wellability is improved by changing surface tension, inertia and gravity of the drop on charcoal felt, and
The angle of the nozzle of charcoal felt and glue-spraying mechanism be 30 ° to 45 ° between when wellability it is best.
The glue-spraying mechanism 4 includes rack, glue spraying head, and rack is equipped with cross slide way, and guide rail is equipped with protective cover, institute
It is the liquid beam of high impact that the glue spraying head stated, which uses CC fan nozzles, the characteristics of this nozzle, and the motion mode of nozzle is servo electricity
Machine drives nozzle to be moved back and forth in guide rail, and the speed of reciprocating motion is 0.5m/s, and nozzle reciprocating motion length is unilateral to be more than charcoal felt
Width 25mm.
The charcoal felt pressing mechanism 5 carries out glue spraying, the extruding force between roll shaft by double-roller fashion of extrusion to charcoal felt
Adjusted with butterfly spring, by transmission device with discharging chain be equipped with turn over felt infiltrate mechanism 2, charcoal felt infiltrate mechanism 3 connect,
Keep the velocity of rotation of roll shaft identical as discharging guipure speed, extruding is to improve the wellability of charcoal felt, meets resin and is filled to fiber
Sub-dip is moistened.
Alcohol hairbrush roll shaft is arranged below in the guipure of the guipure wiper mechanism 6, passes through decelerator band electric brush
The problem of roll shaft rotation cleaning guipure, solves remaining resin on guipure and is easy viscous charcoal felt, and felt is turned in influence.
Operation principle：1, uniform stirring after resin and alcohol are poured into according to technological requirement ratio in glue spraying tank；2, according to work
Skill requires (carbon felt the inside needs remaining amount of resin) to regulate chain guipure transmission speed, speed and spray of the glue spraying amount by guipure
Mouth flow control, chain guipure transmission speed realize stepless time adjustment by motor, retarder and Frequency Converter Control, choose stream
Measure the CC fan nozzles of 20~30g/s；3, start air compressor machine, glue-spraying mechanism button, chain guipure and transmit button；4, certain specification
Carbon felt be placed on upper wire band, guipure drives carbon felt to transmit together, by upper glue-spraying mechanism, realizes the front spray of carbon felt
Glue, by lower glue-spraying mechanism, realizes the reverse side glue spraying of carbon felt, finally by transmission net after guipure drives charcoal felt steadily to turn over felt
Band is directed into the charcoal felt that two roll shafts squeeze after having sprayed glue and squeezes, and extruding is to improve the wellability of charcoal felt.It is final to realize carbon
The glue spraying of felt is uniform, wellability is good, the controllable continuous automatic glue sprayer of charcoal felt of glue spraying amount, improves rubber spray production efficiency and product
Quality stability.
It is obvious to a person skilled in the art that invention is not limited to the details of the above exemplary embodiments, Er Qie
In the case of without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the present invention is by appended power
Profit requires rather than above description limits, it is intended that all by what is fallen within the meaning and scope of the equivalent requirements of the claims
Variation is included within the present invention.Any reference signs in the claims should not be construed as limiting the involved claims.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
The other embodiment being appreciated that.
Claims (8)
1. a kind of continuous automatic glue sprayer for charcoal felt, including Fan Zhan mechanisms (1), turn over felt infiltration mechanism (2), charcoal felt infiltrates machine
Structure (3), glue-spraying mechanism (4), charcoal felt pressing mechanism (5), guipure wiper mechanism (6) and rack；The rack is rectangular configuration,
And rack is equipped with several delivery units, the rack both ends of the delivery unit are equipped with gear and transport rod, and top is equipped with inverted U
Glue spraying supporting rack and gear transport roller, glue-spraying mechanism (4) is installed on the glue spraying supporting rack, several guipures constitute fortune
Defeated roller, and guipure has connected into enclosed construction by the transport roller of the gear transport roller and top at chain and rack both ends；Institute
It states rack lower end outside and is equipped with charcoal felt pressing mechanism (5), the Fan Zhan mechanisms (1) are by turning over felt infiltration mechanism (2), the infiltration of charcoal felt
Mechanism (3) forms, and the lower end per Zu Fan felts mechanism (1) is equipped with guipure wiper mechanism (6), and Fan Zhan mechanisms (1) are by adjusting upper
Lower chain angle and speed chain make charcoal felt steadily turn over felt, the lower end per Zu Fan felts mechanism (1) and adjacent Fan Zhan mechanisms (1)
Intersection.
2. a kind of continuous automatic glue sprayer for charcoal felt according to claim 1, it is characterised in that：The glue-spraying mechanism
(4) include air intake valve (401), drain tap (402), into glue valve (403), plastic emitting valve (404), agitator air
(405), air intake valve (401) is connect with plastic pipe with air compressor machine, and grease point is equipped between air compressor machine and air intake valve (401)
From device, plastic emitting valve (404) is connected with the nozzle of plastic pipe and glue-spraying mechanism.
3. a kind of continuous automatic glue sprayer for charcoal felt according to claim 1, it is characterised in that：The glue-spraying mechanism
(4) include the upper glue-spraying mechanism for realizing charcoal felt front glue spraying and the lower glue-spraying mechanism for realizing charcoal felt reverse side glue spraying, and by watching
Motor drive is taken, is moved back and forth on horizontal gird.
4. a kind of continuous automatic glue sprayer for charcoal felt according to claim 1, it is characterised in that：The Fan Zhan mechanisms
(1) so that charcoal felt is steadily turned over felt by upper lower chain angle and speed chain, be convenient for turning over felt when upper and lower angle is more than 60 °；And chain
Equipped with protective cover, speed chain passes through motor, retarder and Frequency Converter Control.
5. a kind of continuous automatic glue sprayer for charcoal felt according to claim 1, it is characterised in that：Described turns over felt infiltration
Glue need to fully infiltrate in charcoal felt when mechanism (2), charcoal felt infiltration mechanism (3) work, before gelatin viscosity and temperature are stablized
It puts, wellability, and the spray of charcoal felt and glue-spraying mechanism is improved by changing surface tension, inertia and gravity of the drop on charcoal felt
Head angle be 30 ° to 45 ° between when wellability it is best.
6. a kind of continuous automatic glue sprayer for charcoal felt according to claim 1, it is characterised in that：The glue-spraying mechanism
(4) include rack, glue spraying head, for rack equipped with cross slide way, guide rail is equipped with protective cover, and the glue spraying head is fanned using CC
The characteristics of shape nozzle, this nozzle is the liquid beam of high impact, and the motion mode of nozzle is that servo motor drives nozzle past in guide rail
The speed of multiple movement, reciprocating motion is 0.5m/s, and nozzle reciprocating motion length is unilateral to be more than charcoal felt width 25mm.
7. a kind of continuous automatic glue sprayer for charcoal felt according to claim 1, it is characterised in that：The charcoal felt extruder
Structure (5) squeezes charcoal felt by double-roller fashion of extrusion, and the extruding force between roll shaft is adjusted with butterfly spring, passes through biography
What dynamic device and the chain that discharges were equipped with turn over felt infiltration mechanism (2), charcoal felt infiltrates mechanism (3) and connect, and makes the velocity of rotation of roll shaft
Identical as discharging guipure speed, extruding is to improve the wellability of charcoal felt, meets abundant infiltration of the resin to fiber.
8. a kind of continuous automatic glue sprayer for charcoal felt according to claim 1, it is characterised in that：The guipure cleaning machine
Alcohol hairbrush roll shaft is arranged below in the guipure of structure (6), drives the dynamic cleaning guipure of brush roll shaft rotation by decelerator, solves
The problem of remaining resin is easy viscous charcoal felt on guipure, and felt is turned in influence.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721440273.3U CN207646439U (en) | 2017-11-01 | 2017-11-01 | A kind of continuous automatic glue sprayer for charcoal felt |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721440273.3U CN207646439U (en) | 2017-11-01 | 2017-11-01 | A kind of continuous automatic glue sprayer for charcoal felt |
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| Publication Number | Publication Date |
|---|---|
| CN207646439U true CN207646439U (en) | 2018-07-24 |
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ID=62885063
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721440273.3U Active CN207646439U (en) | 2017-11-01 | 2017-11-01 | A kind of continuous automatic glue sprayer for charcoal felt |
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| Country | Link |
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| CN (1) | CN207646439U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107620187A (en) * | 2017-11-01 | 2018-01-23 | 甘肃康博丝特新材料有限责任公司 | A kind of continuous automatic glue sprayer for charcoal felt |
-
2017
- 2017-11-01 CN CN201721440273.3U patent/CN207646439U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107620187A (en) * | 2017-11-01 | 2018-01-23 | 甘肃康博丝特新材料有限责任公司 | A kind of continuous automatic glue sprayer for charcoal felt |
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