CN207646259U - Vertical quenching automatic control device - Google Patents
Vertical quenching automatic control device Download PDFInfo
- Publication number
- CN207646259U CN207646259U CN201721917483.7U CN201721917483U CN207646259U CN 207646259 U CN207646259 U CN 207646259U CN 201721917483 U CN201721917483 U CN 201721917483U CN 207646259 U CN207646259 U CN 207646259U
- Authority
- CN
- China
- Prior art keywords
- quenching
- control modules
- plc control
- pumping plant
- injection valve
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Abstract
The utility model discloses a kind of vertical quenching automatic control devices, including pumping plant PLC control modules, quench PLC control modules, water pump, water injection valve, human-computer interaction module, the pumping plant PLC control modules are set to pump house, start and stop for controlling water pump, the quenching PLC control modules are set at quenching unit, opening and closing for controlling water injection valve, the pumping plant PLC control modules carry out Profibus DP buses by coupler with the quenching PLC control modules and connect, the human-computer interaction module is connect by Ethernet with the pumping plant PLC control modules, quenching technical is inputted for technologist, the time required to the quenching technical includes the water pump for needing to open and water injection valve number and quenching process, the pumping plant PLC control modules have clocking capability.Advantageous effect is：The staff of needs can be reduced, labor intensity is reduced, water consumption power consumption is greatly decreased, and improves the quality of the workpiece through Overheating Treatment.
Description
Technical field
The utility model is related to a kind of Equipment for Heating Processing, especially a kind of vertical quenching automatic control device.
Background technology
Heat treatment process is that metal material is put heating and thermal insulation in heating furnace, then cooling in cooling medium, is passed through
Change material surface or the metallurgical structure of inside, to change a kind of metal heat processing technique of its mechanical performance, quenching is
A kind of common heat treatment process means.
Current workpiece quenching process, the staff for being usually responsible for quenching pass through intercommunication or phone and responsible water pump
Room staff links up, and pressure of supply water and time needed for its quenching is informed, by pump house staff according to required pressure of supply water
The water pump of dynamic respective numbers, until the spray process of quenching terminates.This quenching process makes cooling water supply pump power frequency operation, outlet of spraying water
Pressure is constant, needs several staff to participate in quenching process, and water flow and power consumption are all bigger, through Overheating Treatment
The quality of workpiece is difficult to ensure.
Utility model content
In order to overcome the staff needed during workpiece quenching in the prior art more, water consumption power consumption is big, through overheat
The technical issues of quality of the workpiece of processing is difficult to ensure, the utility model provide a kind of vertical quenching automatic control device.
Technical solution adopted by the utility model to solve its technical problems is：A kind of vertical quenching automatic control device,
Including pumping plant PLC control modules, quenching PLC control modules, water pump, water injection valve, human-computer interaction module, the pumping plant PLC controls
Module is set to pump house, the start and stop for controlling water pump, and the quenching PLC control modules are set at quenching unit, are used for
The opening and closing of water injection valve is controlled, the pumping plant PLC control modules are carried out with the quenching PLC control modules by coupler
Profibus-DP buses connect, and the human-computer interaction module is connect with the pumping plant PLC control modules by Ethernet, is used for
Technologist inputs quenching technical, and the quenching technical includes the water pump for needing to open and water injection valve number and quenching process institute
It takes time, the pumping plant PLC control modules have clocking capability.
As a further improvement of the above technical scheme, the vertical quenching automatic control device further includes pressure sensor
And warning device, the pressure sensor are connect with the quenching PLC control modules, the pressure for detecting water injection valve flow,
The warning device is connect with the pumping plant PLC control modules, for the pressure anomaly alarm when water injection valve flow.
As a further improvement of the above technical scheme, the vertical quenching automatic control device further includes flow sensing
Device, the flow sensor are connect with the quenching PLC control modules, the water flow for detecting water injection valve.
As a further improvement of the above technical scheme, the vertical quenching automatic control device further includes temperature sensing
Device, the temperature sensor are connect with the quenching PLC control modules, the temperature for detecting quenching workpiece.
As a further improvement of the above technical scheme, the pumping plant PLC control modules and the quenching PLC control modules
For Siemens's flow S7 series of PLC.
The utility model has the beneficial effects that by being automatically controlled to quenching process, it is possible to reduce the work people of needs
Member reduces labor intensity, and water consumption power consumption is greatly decreased, and improves the quality of the workpiece through Overheating Treatment.
Description of the drawings
The utility model is further illustrated with reference to the accompanying drawings and examples.
Fig. 1 is the utility model structure chart；
In figure：：Pumping plant PLC control modules 1, quenching PLC control modules 2, water pump 3, water injection valve 4, human-computer interaction module 5,
Coupler 6, pressure sensor 7, warning device 8, flow sensor 9, temperature sensor 10.
Specific implementation mode
It is new to this practicality below in conjunction with attached drawing to keep the purpose of this utility model, technical solution and advantage clearer
The specific implementation mode of type carries out clear, complete description, it is clear that described embodiment is that the part of the utility model is real
Apply example, rather than whole embodiments, nor limitations of the present invention.Based on the embodiments of the present invention, this field
The every other embodiment that those of ordinary skill is obtained under the premise of not making the creative labor, belongs to the utility model
Protection domain.
Such as Fig. 1, a kind of vertical quenching automatic control device, including pumping plant PLC controls mould 1, quenching PLC control modules 2, water
Pump 3, water injection valve 4, human-computer interaction module 5, the pumping plant PLC control modules are set to pump house, the start and stop for controlling water pump,
The quenching PLC control modules are set at quenching unit, the opening and closing for controlling water injection valve, the pumping plant PLC control modules
Profibus-DP buses are carried out with the quenching PLC control modules by coupler 6 to connect, the human-computer interaction module passes through
Ethernet is connect with the pumping plant PLC control modules, inputs quenching technical for technologist, the quenching technical includes needing
The time required to the water pump and water injection valve number and quenching process of unlatching, the pumping plant PLC control modules have clocking capability.Work
Entire quenching process is divided into a period or multiple periods by artist person according to the type of quenching workpiece, is determined each
4 numbers of water injection valve for 3 number of units of water pump and unlatching that period opens, and human-computer interaction module 5 is inputted, human-computer interaction module 5 is logical
It crosses Ethernet to connect with pumping plant PLC control modules 1, be communicated by ICP/IP protocol, pumping plant PLC control modules 1 execute fixed
Shi Gongneng, the water pump 3 of corresponding number of units is opened in each period, and pumping plant PLC control modules 1 pass through with quenching PLC control modules 2
Coupler 6 connects, and is communicated by Profibus-DP buses, and quenching PLC control modules 2 open phase in each period
Answer the water injection valve 4 of number.
The vertical quenching automatic control device further includes pressure sensor 7 and warning device 8, the pressure sensor 7
It is connect with the quenching PLC control modules 2, the pressure for detecting water injection valve flow, the warning device 8 and the pumping plant
PLC control modules 1 connect, for the pressure anomaly alarm when water injection valve flow.
The vertical quenching automatic control device further includes flow sensor 9, the flow sensor 9 and the quenching
PLC control modules 2 connect, the water flow for detecting water injection valve.
The vertical quenching automatic control device further includes temperature sensor 10, the temperature sensor 10 and the quenching
PLC control modules 2 connect, the temperature for detecting quenching workpiece.
The pumping plant PLC control modules and the quenching PLC control modules are Siemens's flow S7 series of PLC.
Claims (5)
1. a kind of vertical quenching automatic control device, it is characterised in that：Mould is controlled including pumping plant PLC control modules, quenching PLC
Block, water pump, water injection valve, human-computer interaction module, the pumping plant PLC control modules are set to pump house, for controlling opening for water pump
Stop, the quenching PLC control modules are set at quenching unit, the opening and closing for controlling water injection valve, and the pumping plant PLC controls mould
Block carries out Profibus-DP buses by coupler with the quenching PLC control modules and connect, and the human-computer interaction module passes through
Ethernet is connect with the pumping plant PLC control modules, inputs quenching technical for technologist, the quenching technical includes needing
The time required to the water pump and water injection valve number and quenching process of unlatching, the pumping plant PLC control modules have clocking capability.
2. vertical quenching automatic control device according to claim 1, it is characterised in that：Further include pressure sensor and report
Alarm device, the pressure sensor are connect with the quenching PLC control modules, and the pressure for detecting water injection valve flow is described
Warning device is connect with the pumping plant PLC control modules, for the pressure anomaly alarm when water injection valve flow.
3. vertical quenching automatic control device according to claim 2, it is characterised in that：Further include flow sensor, institute
It states flow sensor to connect with the quenching PLC control modules, the water flow for detecting water injection valve.
4. vertical quenching automatic control device according to claim 3, it is characterised in that：Further include temperature sensor, institute
It states temperature sensor to connect with the quenching PLC control modules, the temperature for detecting quenching workpiece.
5. according to claim 1-4 any one of them vertical quenching automatic control devices, it is characterised in that：The pumping plant PLC
Control module and the quenching PLC control modules are Siemens's flow S7 series of PLC.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721917483.7U CN207646259U (en) | 2017-12-21 | 2017-12-21 | Vertical quenching automatic control device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721917483.7U CN207646259U (en) | 2017-12-21 | 2017-12-21 | Vertical quenching automatic control device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207646259U true CN207646259U (en) | 2018-07-24 |
Family
ID=62876816
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721917483.7U Expired - Fee Related CN207646259U (en) | 2017-12-21 | 2017-12-21 | Vertical quenching automatic control device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207646259U (en) |
-
2017
- 2017-12-21 CN CN201721917483.7U patent/CN207646259U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180724 Termination date: 20191221 |