CN207643739U - Ultrasonic wave geotechnique's plastic grill bonding machine - Google Patents
Ultrasonic wave geotechnique's plastic grill bonding machine Download PDFInfo
- Publication number
- CN207643739U CN207643739U CN201721595272.6U CN201721595272U CN207643739U CN 207643739 U CN207643739 U CN 207643739U CN 201721595272 U CN201721595272 U CN 201721595272U CN 207643739 U CN207643739 U CN 207643739U
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- China
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- whole frame
- geotechnique
- bonding machine
- ultrasonic wave
- welding
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- Expired - Fee Related
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- Lining Or Joining Of Plastics Or The Like (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
Abstract
The utility model provides a kind of ultrasonic wave geotechnique plastic grill bonding machine, including whole frame, the top of the whole frame proterosoma is equipped with entrainment Work-feeding means and ultrasonic brazing unit, the entrainment Work-feeding means are located in front of ultrasonic brazing unit, the lower part of the whole frame proterosoma is cooling system, the hysterosoma of the whole frame is wrap-up, and the control system of control device operation is additionally provided with above the whole frame.Ultrasonic wave geotechnique plastic grill bonding machine structure provided by the utility model simplifies, and manufacturing cost is low, and installation and debugging facilitate stable failure few.
Description
Technical field
The utility model is related to welding equipments, and in particular to a kind of ultrasonic wave geotechnique plastic grill bonding machine.
Background technology
Ultrasonic wave geotechnique's plastic grill bonding machine is to act on two or more pieces by conduction mechanism by ultrasonic energy
When overlapped thermal plastic contact surface, 15KHz-20KHz ultrasonic waves high-frequency vibration makes overlapped under pressure
Frosting generates phase mutual friction between molecule, and so that plastics welding position is generated high temperature makes plastics due to plastics poor thermal conductivity
Welding position contact surface melts rapidly, it is made to be fused into one.
In the actual production process, original ultrasonic wave geotechnique plastic grill welding equipment is not mature enough, however it remains
Many quality problems：
1, structure design is unreasonable：Each welding unit includes ultrasonic transducer, weld mold mounted on a branch
On frame and one group of sliding rail, is pulled to pressurize to the plastic material of knot to be welded up and down by cylinder and be welded.Since welding unit weight is very big,
The inertia that works together is also larger, and welding unit is also big to the mutual impact force of soldering pallet, and equipment shakes serious noise when working
Greatly, weld mold, ultrasonic transducer frequent breakage.
2, complicated the production cost increases, and rigging up and debugging difficulty operation troubles rate is high.
Since welding unit weight is larger when 3, working, cylinder operation consumes a large amount of compressed air, causes waste.
4, each group welding unit of this structure is in a welding interval solderable two groups or four groups of geotechnique's plastic grill products.
Due to being between the same weld mold and same welding support are pulled while to weld multigroup TGXG, because of geotechnological plastic grill
The thickness of material and the difference of material just will appear problems of welded quality.
Utility model content
For the drawbacks described above and problem of the prior art, it is super that the technical problem to be solved by the utility model is to provide one kind
Sound wave geotechnique's plastic grill bonding machine, structure simplify, and manufacturing cost is low, and installation and debugging facilitate stable failure few.
In order to achieve the above object, the utility model provides the following technical solutions：
The top of ultrasonic wave geotechnique's plastic grill bonding machine, including whole frame, the whole frame proterosoma is equipped with folder
Band Work-feeding means and ultrasonic brazing unit, the entrainment Work-feeding means are located in front of ultrasonic brazing unit, the integrated machine
The lower part of frame proterosoma is cooling system, and the hysterosoma of the whole frame is wrap-up, and the top of the whole frame is also
It is provided with the control system of control device operation.
In above-mentioned technical proposal, the entrainment Work-feeding means include the belt conveying motor and level for being fixed on whole frame one end
The threading mould of setting, the belt conveying motor driving steel plastic band or plastic tape, by threading mould, the front end of the threading mould is provided with
The threading cylinder of multiple levels, the threading cylinder is perpendicular to threading mould.
In above-mentioned technical proposal, the ultrasonic brazing unit includes the welding pressing mold on multiple tops being oppositely arranged under
The top of the ultrasonic welding unit in portion, the welding pressing mold is fixed with the cylinder of driving welding pressing mold, the top of the cylinder
It is fixed on whole frame, the ultrasonic welding unit includes bottom soldering tip and supersonic generator (transducing setting up and down
Device), the bottom soldering tip and welding pressing mold are oppositely arranged, and the bottom soldering tip is fixed on by connector on whole frame, institute
The bottom end for stating connector is fixed with supersonic generator (energy converter).
In above-mentioned technical proposal, the welding pressing mold is single head or double end, and the single head is cylindric, and the double end is length
The bottom end of cube, the double end is opened there are one lateral groove, and double end is divided into two squares in left and right by the groove.
In above-mentioned technical proposal, the connector is annular connector sleeve, and the left and right ends of the connector are respectively equipped with pressure
Block, the briquetting is inverted L-shaped and spiral shell dress is fixed on whole frame, and there are one cricoid dampings for the briquetting internal pressure
Pad, the beam is sleeved on connector and bottom end is fixed with connector.
In above-mentioned technical proposal, the cooling system includes being arranged in the air blower of whole frame one end and setting in ultrasound
Multiple ventilation openings below wave soldering connection device, the air blower are connected to ventilation opening.
In above-mentioned technical proposal, the wrap-up includes the winding motor and speed reducer being arranged in whole frame one end,
Two groups of horizontal carry-over pinch rolls are provided with above the winding motor, the winding motor is rotated by chain drive carry-over pinch rolls.
Ultrasonic wave geotechnique plastic grill bonding machine structure provided by the utility model simplifies, and manufacturing cost is low, installation and debugging
Facilitate stable failure few.
Description of the drawings
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only
It is some embodiments of the utility model, for those of ordinary skill in the art, before not making the creative labor property
It puts, other drawings may also be obtained based on these drawings.
Fig. 1 is the positive structure diagram of ultrasonic wave geotechnique's plastic grill bonding machine；
Fig. 2 is the side structure schematic view of ultrasonic wave geotechnique's plastic grill bonding machine；
Fig. 3 is the overlooking structure diagram of ultrasonic wave geotechnique's plastic grill bonding machine；
Fig. 4 is the positive structure diagram for welding ultrasonic wave geotechnique's plastic grill bonding machine that pressing mold is single head；
Fig. 5 is the positive structure diagram for welding ultrasonic wave geotechnique's plastic grill bonding machine that pressing mold is double end；
Fig. 6 is the side structure schematic view of ultrasonic wave geotechnique's plastic grill bonding machine；
Fig. 7 be flat-crushing type single head weld pressing mold face and overlooking structure diagram；
Fig. 8 be point pressure type single-run welding connect pressing mold face and overlooking structure diagram；
Fig. 9 be flat-crushing type double end weld pressing mold face and overlooking structure diagram；
Figure 10 be point pressure type double end welding pressing mold face and overlooking structure diagram.
Wherein：1, connector；2, bottom soldering tip；3, beam；4, briquetting；5, supersonic generator；6, single head；7, double
Head；8, cylinder；9, air blower；10, whole frame；11, control system；12, threading mould；13, belt conveying motor；14, threading cylinder；
15, winding motor and speed reducer；16, chain；17, carry-over pinch rolls.
Specific implementation mode
Below in conjunction with the attached drawing of the utility model, the technical solution of the utility model is clearly and completely described,
Obviously, the described embodiments are only a part of the embodiments of the utility model, instead of all the embodiments.Based on this practicality
Embodiment in novel, the every other reality that those of ordinary skill in the art are obtained without creative efforts
Example is applied, shall fall within the protection scope of the present invention.
Include whole as ultrasonic wave geotechnique plastic grill bonding machine shown in embodiment according to Fig. 1, Fig. 2 and Fig. 3
The top of rack, whole frame proterosoma is equipped with entrainment Work-feeding means and ultrasonic brazing unit, and entrainment Work-feeding means are located at super
In front of sound wave welder, the lower part of whole frame proterosoma is cooling system, and the hysterosoma of whole frame is wrap-up, whole
The control system of control device operation is additionally provided with above body rack.
It includes the belt conveying motor for being fixed on whole frame one end and horizontally disposed threading mould to carry Work-feeding means secretly, send electrification
Machine drives steel plastic band or plastic tape, and by threading mould, the front end of threading mould is provided with the threading cylinder of multiple levels, threading cylinder
Perpendicular to threading mould.
According to Fig. 4, Fig. 5 and Fig. 6, ultrasonic brazing unit include multiple tops being oppositely arranged welding pressing mold and
The ultrasonic welding unit of lower part.
The top of welding pressing mold is fixed with the cylinder of driving welding pressing mold, and the top of cylinder is fixed on whole frame.Root
It is single head or double end that pressing mold is welded shown in Fig. 7, Fig. 8, Fig. 9 and Figure 10, in present embodiment, and single head is cylindric, and double end is
The bottom end of cuboid, double end is opened there are one lateral groove, and double end is divided into two squares in left and right by groove.Weld pressing mold according to
Welding manner is divided into as flat-crushing type and puts pressure type.
Ultrasonic welding unit includes bottom soldering tip and supersonic generator setting up and down, bottom soldering tip and welding pressing mold
It is oppositely arranged, bottom soldering tip is fixed on by connector on whole frame, and the bottom end of connector is fixed with supersonic generator.
Connector is annular connector sleeve in present embodiment, and the left and right ends of connector are respectively equipped with briquetting, and briquetting is to fall
L-shaped and the spiral shell dress set are fixed on whole frame, and there are one cricoid beam, beams to be sleeved on connector for briquetting internal pressure
And bottom end is fixed with connector.
Cooling system include be arranged whole frame one end air blower and be arranged below ultrasonic brazing unit it is more
A ventilation opening (not shown), air blower are connected to ventilation opening.Present embodiment uses air blower and concentrates wind pipe type heat dissipation
System, each heat dissipation position are designed with ventilation opening, have the wind pressure and wind flow of sufficient amount, realize intact heat sinking function.It washes in a pan
More Fans radiating mode frequent breakages have been eliminated, complicated of high cost, the bad problem of heat dissipation effect is installed.
Wrap-up includes the winding motor and speed reducer being arranged in whole frame one end, and two are provided with above winding motor
The horizontal carry-over pinch rolls of group, winding motor are rotated by chain drive carry-over pinch rolls.
Manufacture the innovation of structural manufacturing process:
Ultrasonic welding unit (including ultrasonic transducer, weld mold) has affected sliding down to weld by original cylinder
Mode is connect, ultrasonic welding unit rotation 180 degree is changed into, the lower weld mold for being mounted on equipment is upward.Ultrasonic wave transducer
Device is fixedly mounted in the frame structure of equipment, and installation position increases rubber buffer component, so that ultrasonic transducer has
Certain amplitude of vibration.This time change of mounting process eliminates a large amount of sliding support installing component, device bottom welding originally
Supporting plate (cooperation weld mold folder weldering plastic material piece), moves on to upper design into several independent welding pressing molds, respectively pacifies
It moves vertically on small cylinder slide bar, with the weld mold folder weldering plastic product mounted on lower part.Because pressing mold weight compared with
Gently, impact failure will not be caused to welding unit when work, and reduce noise when equipment work.
Weld the innovation of pressing mold manufacturing process：
Soldering pallet originally has been moved to upper side, is mounted on the position of original welding unit.It has been designed to more work(
Stamper architecture can be welded, flat-crushing type, point pressure type, single die pressing type, double die pressing types are divided into, it can be to different plastic materials, thickness, width
Degree, the welding group number of plastic grill, points, select different welding pressing molds, good can weld and postwelding is indeformable.Especially
It is it is more excellent to relatively thin PET and PP geotechnique's plastic grill Product jointings, on the same ultrasonic welding mould simultaneously
Array geotechnique's plastic grill is welded, as long as the welding pressing mold of selection different structure can produce excellent geotechnological plastic grill production
Product make equipment form generalization.This structure makes equipment greatly simplify, and manufacturing cost is low, and installation and debugging facilitate stable
Failure rate is low.
Ultrasonic wave geotechnique plastic grill bonding machine provided by the utility model has the following advantages：
1, device structure simplifies, and manufacturing cost is low, and installation and debugging facilitate stable failure few.
2, multi-functional welding pressing mold is divided into flat-crushing type point pressure type, the double pressing molds of single pressing mold.It can be to different plastic materials, thickness
Degree, the group number of welding grid, points, the welding pressing mold for selecting structure different good can weld and postwelding are indeformable.Especially
It is more excellent to relatively thin PET and PP grid products welding, forms the generalization of equipment.
3, opposite to the impact force of weld mold when work to want small due to welding pressing mold lighter in weight, so to welding mould
Tool does not damage.And reduce equipment operation noise, reduce gas consumption realize it is energy-saving.
4, it uses air blower and concentrates wind pipe type cooling system, each heat dissipation position is designed with ventilation opening, has enough
The wind pressure and wind flow of amount, realize intact heat sinking function.More Fans radiating mode frequent breakages are eliminated, complicated cost is installed
Height, the bad problem of heat dissipation effect.
Above description is only a specific implementation of the present invention, but the scope of protection of the utility model is not limited to
In this, any one skilled in the art within the technical scope disclosed by the utility model, can readily occur in variation
Or replace, it should be covered within the scope of the utility model.Therefore, the scope of protection of the utility model is answered described with power
Subject to the protection domain that profit requires.
Claims (7)
1. ultrasonic wave geotechnique's plastic grill bonding machine, including whole frame, it is characterised in that：The whole frame proterosoma it is upper
Portion is equipped with entrainment Work-feeding means and ultrasonic brazing unit, and the entrainment Work-feeding means are located in front of ultrasonic brazing unit, institute
The lower part for stating whole frame proterosoma is cooling system, and the hysterosoma of the whole frame is wrap-up, the whole frame
Top be additionally provided with control device operation control system.
2. ultrasonic wave geotechnique plastic grill bonding machine according to claim 1, it is characterised in that：The entrainment Work-feeding means
Including the belt conveying motor for being fixed on whole frame one end and horizontally disposed threading mould, the belt conveying motor driving steel plastic band or modeling
Material strip, by threading mould, the front end of the threading mould is provided with the threading cylinder of multiple levels, and the threading cylinder is perpendicular to wearing
Band mould.
3. ultrasonic wave geotechnique plastic grill bonding machine according to claim 1, it is characterised in that：The supersonic welding tipping
The ultrasonic welding unit of welding pressing mold and lower part including multiple tops being oppositely arranged is set, the top of the welding pressing mold is solid
There are the cylinder of driving welding pressing mold, the top of the cylinder to be fixed on whole frame, the ultrasonic welding unit includes surely
Bottom soldering tip setting up and down and supersonic generator, the bottom soldering tip and welding pressing mold are oppositely arranged, the bottom soldering tip
It is fixed on whole frame by connector, the bottom end of the connector is fixed with supersonic generator.
4. ultrasonic wave geotechnique plastic grill bonding machine according to claim 3, it is characterised in that：The welding pressing mold is single
Head or double end, the single head are cylindric, and the double end is cuboid, and the bottom end of the double end is opened there are one lateral groove,
Double end is divided into two squares in left and right by the groove.
5. ultrasonic wave geotechnique plastic grill bonding machine according to claim 3, it is characterised in that：The connector is annular
The left and right ends of connector sleeve, the connector are respectively equipped with briquetting, and the briquetting is inverted L-shaped and spiral shell dress is fixed on entirety
In rack, the briquetting internal pressure is there are one cricoid beam, and the beam is sleeved on connector and bottom end and connector
It is fixed.
6. ultrasonic wave geotechnique plastic grill bonding machine according to claim 1, it is characterised in that：The cooling system includes
Air blower in whole frame one end and multiple ventilation openings for being arranged below ultrasonic brazing unit are set, the air blower with
Ventilation opening is connected to.
7. ultrasonic wave geotechnique plastic grill bonding machine according to claim 1, it is characterised in that：The wrap-up includes
Winding motor and speed reducer in whole frame one end is set, two groups of horizontal carry-over pinch rolls are provided with above the winding motor,
The winding motor is rotated by chain drive carry-over pinch rolls.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721595272.6U CN207643739U (en) | 2017-11-25 | 2017-11-25 | Ultrasonic wave geotechnique's plastic grill bonding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721595272.6U CN207643739U (en) | 2017-11-25 | 2017-11-25 | Ultrasonic wave geotechnique's plastic grill bonding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207643739U true CN207643739U (en) | 2018-07-24 |
Family
ID=62881028
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721595272.6U Expired - Fee Related CN207643739U (en) | 2017-11-25 | 2017-11-25 | Ultrasonic wave geotechnique's plastic grill bonding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207643739U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110497580A (en) * | 2019-08-20 | 2019-11-26 | 中铁二院工程集团有限责任公司 | High-intensitive unidirectional TGXG draft machine and processing technology |
-
2017
- 2017-11-25 CN CN201721595272.6U patent/CN207643739U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110497580A (en) * | 2019-08-20 | 2019-11-26 | 中铁二院工程集团有限责任公司 | High-intensitive unidirectional TGXG draft machine and processing technology |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180724 Termination date: 20181125 |