CN207642089U - A kind of continuous drawing formula hydraulic drawing press - Google Patents
A kind of continuous drawing formula hydraulic drawing press Download PDFInfo
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Abstract
本实用新型公开了一种连续拉深式拉伸液压机,包括与底座连接的工作台,所述工作台上设置有模具下模,所述工作台上方设置有可升降的上活动板,所述上活动板下侧设置有模具上模,所述工作台下方依次设置有一次拉伸顶针板和二次拉伸顶针件,所述模具下模依次包括筒状的下外模、筒状的一次拉伸下模、柱状的二次拉伸下模,所述下外模和一次拉伸下模之间设置有环形的一次拉伸压边圈,所述一次拉伸下模和二次拉伸下模之间设置有环形的二次拉伸压边圈;把原本需要两台拉伸液压机才能完成的工作集中到一台拉伸液压机上进行,使设备集成化,节约产生成本。
The utility model discloses a continuous deep-drawing type drawing hydraulic machine, which comprises a workbench connected with a base, a mold lower mold is arranged on the workbench, and an upper movable plate that can be lifted and lowered is arranged above the workbench. The lower side of the upper movable plate is provided with a mold upper mold, and the lower part of the workbench is provided with a primary stretching thimble plate and a secondary stretching thimble piece in turn, and the mold lower mold includes a cylindrical lower outer mold, a cylindrical primary A stretching lower die, a columnar secondary stretching die, an annular primary stretching blank holder is arranged between the lower outer die and the primary stretching die, the primary stretching die and the secondary stretching There is a ring-shaped secondary stretching blank holder between the lower dies; the work that originally required two stretching hydraulic presses is concentrated on one stretching hydraulic press, so that the equipment is integrated and the production cost is saved.
Description
技术领域technical field
本实用新型涉及自动加工技术领域,特别是一种连续拉深式拉伸液压机。The utility model relates to the technical field of automatic processing, in particular to a continuous deep drawing type drawing hydraulic machine.
背景技术Background technique
伸液压机,是液压机家族中成员最多的机种,因其应用范围广泛也被称为万能拉伸液压机。顾名思义,拉伸液压机用于各种壳类零件的拉伸成形工艺,但它也可用于矫正、压装、打包、压块和压板等。还可用于轴类零件的压制工艺,型材的校准、扣压、压装工艺以及板材零件的弯曲、定型、压印、套型、可塑性材料的压制工艺,如冲压、弯曲、翻边薄拉伸等作业,也可以从事校正、压装、塑料制品及粉末制品的压制成型作业。The stretching hydraulic press is the model with the most members in the hydraulic press family, and it is also called the universal stretching hydraulic press because of its wide range of applications. As the name suggests, the stretching hydraulic press is used for the stretch forming process of various shell parts, but it can also be used for straightening, press-fitting, packing, briquetting and pressing plates, etc. It can also be used for the pressing process of shaft parts, the calibration, crimping, and pressing process of profiles, and the bending, shaping, embossing, sleeve molding, and pressing processes of plastic materials such as stamping, bending, flanging, thin stretching, etc. It can also be engaged in calibration, press-fitting, pressing and molding of plastic products and powder products.
目前市场上的拉伸液压机,每一个工作循环只能对零件实现一次拉伸动作。由于受拉深系数的限制,不少工件都要经过数次拉伸才能成形。这样就形成了要制造经N次拉伸才能成形的零件,就必须配备N台拉伸液压机。例如要制造一个须经两次拉伸才能最终成形的零件,就要配备两台拉伸液压机:第一台拉伸液压机完成第一次拉伸动作后,将半成品再转到第二台拉伸液压机上进行第二次拉伸。At present, the stretching hydraulic presses on the market can only achieve one stretching action on the parts in each working cycle. Due to the limitation of the drawing coefficient, many workpieces have to be drawn several times before they can be formed. In this way, in order to manufacture parts that can only be formed after N times of stretching, N stretching hydraulic presses must be equipped. For example, to manufacture a part that needs to be stretched twice before it can be finally formed, it is necessary to equip two stretching hydraulic machines: after the first stretching hydraulic machine completes the first stretching action, the semi-finished product is transferred to the second stretching machine A second stretch is performed on a hydraulic press.
尽管近年来本公司已向市场供应了各款柱式多工位连体液压机(专利号:ZL201320060589.5),但是每一工位的拉伸液压机每次只能完成一个拉伸动作,需要经N道拉伸才能成形的工件就要配置有N个工位的拉伸液压机,始终使人们觉得机器的工位配置太多,占地面积过大,还没有达到最大的节能和节材。Although our company has supplied various column-type multi-station conjoined hydraulic machines to the market in recent years (patent number: ZL201320060589.5), each stretching hydraulic machine at each station can only complete one stretching action at a time, which requires Workpieces that can only be formed by stretching in N steps need to be equipped with a stretching hydraulic press with N stations, which always makes people feel that the machine has too many stations and occupies too large an area, and has not yet achieved the maximum energy saving and material saving.
发明内容Contents of the invention
为了克服现有技术的不足,本实用新型提供一种连续拉深式拉伸液压机。本实用新型解决其技术问题所采用的技术方案是:In order to overcome the deficiencies of the prior art, the utility model provides a continuous deep drawing type drawing hydraulic machine. The technical scheme that the utility model solves its technical problem adopts is:
一种连续拉深式拉伸液压机,包括与底座连接的工作台,所述工作台上设置有模具下模,所述工作台上方设置有可升降的上活动板,所述上活动板下侧设置有模具上模;A continuous deep-drawing hydraulic drawing machine, comprising a workbench connected to a base, a lower die of a mold is arranged on the workbench, and a liftable upper movable plate is arranged above the workbench, and the lower side of the upper movable plate A mold upper mold is provided;
所述工作台下方依次设置有一次拉伸顶针板和二次拉伸顶针件,所述模具下模依次包括筒状的下外模、筒状的一次拉伸下模、柱状的二次拉伸下模,所述下外模和一次拉伸下模之间设置有环形的一次拉伸压边圈,所述一次拉伸下模和二次拉伸下模之间设置有环形的二次拉伸压边圈,所述一次拉伸顶针板上分布有一次拉伸顶针顶住一次拉伸压边圈,所述二次拉伸顶针件上分布有二次拉伸顶针顶住一次拉伸压边圈;The lower part of the mold is sequentially provided with a first-drawing thimble plate and a second-drawing thimble piece under the workbench. The lower die, an annular primary stretching blank holder is arranged between the lower outer die and the primary stretching die, and an annular secondary drawing ring is arranged between the primary stretching die and the secondary stretching die. Stretching edge ring, the primary stretching thimble plate is distributed with a primary stretching thimble to withstand the primary stretching edge ring, and the secondary stretching thimble is distributed with a secondary stretching thimble to withstand the primary stretching pressure. border;
所述模具上模包括有筒状的一次拉伸上模和筒状的二次拉伸上模,其中所述一次拉伸上模与一次拉伸压边圈对应,所述二次拉伸上模与二次拉伸压边圈对应。The mold upper die includes a cylindrical primary stretching upper die and a cylindrical secondary stretching upper die, wherein the primary stretching upper die corresponds to the primary stretching blank holder, and the secondary stretching upper die The mold corresponds to the secondary stretching blank holder.
作为一个优选项,所述工作台的上下方分别设置有上支撑板和下支撑板,所述工作台和上支撑板、下支撑板之间分别通过上支撑导杆、下支撑板导杆连接;As a preferred item, an upper support plate and a lower support plate are respectively arranged on the upper and lower sides of the workbench, and the workbench and the upper support plate and the lower support plate are respectively connected by an upper support guide rod and a lower support plate guide rod. ;
所述上支撑导杆上设置有可上下活动的上活动板,所述一次拉伸上模与上活动板固定连接,所述上支撑板上设置有用于带动上活动板活动的上侧边拉伸活塞缸和用于带动二次拉伸上模活动的上侧中央拉伸活塞缸;The upper supporting guide rod is provided with an upper movable plate that can move up and down, the upper mold for one stretch is fixedly connected with the upper movable plate, and the upper supporting plate is provided with an upper side pull for driving the upper movable plate to move. Stretching piston cylinder and the upper central stretching piston cylinder for driving the secondary stretching upper die;
所述一次拉伸顶针板与下支撑板导杆连接且可以顺着下支撑板导杆上下活动,所述下支撑板上设置有用于带动一次拉伸顶针板活动的下侧边拉伸活塞缸和用于带动二次拉伸顶针件活动的下侧中央拉伸活塞缸。The primary stretching thimble plate is connected with the guide rod of the lower support plate and can move up and down along the guide rod of the lower support plate, and the lower support plate is provided with a lower side stretching piston cylinder for driving the movement of the primary stretching thimble plate And the lower side central stretching piston cylinder used to drive the activity of the secondary stretching thimble.
作为一个优选项,所述上侧边拉伸活塞缸和上侧中央拉伸活塞缸为液压缸,所述上支撑板上设置有充液箱。As a preferred option, the upper side stretching piston cylinder and the upper central stretching piston cylinder are hydraulic cylinders, and a liquid filling tank is arranged on the upper support plate.
本实用新型的有益效果是:把原本需要两台拉伸液压机才能完成的工作集中到一台拉伸液压机上进行,使设备集成化,节约产生成本。The beneficial effect of the utility model is that the work that originally needs two stretching hydraulic presses is concentrated on one stretching hydraulic press, so that the equipment is integrated and the production cost is saved.
附图说明Description of drawings
下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
图1是本实用新型的立体图;Fig. 1 is a perspective view of the utility model;
图2是本实用新型中拉伸部分的立体图;Fig. 2 is the perspective view of stretching part in the utility model;
图3是本实用新型中模具等部分的主视图;Fig. 3 is the front view of parts such as mold among the utility model;
图4是本实用新型的工作流程示意图。Fig. 4 is a schematic diagram of the workflow of the utility model.
具体实施方式Detailed ways
为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。为透彻的理解本发明,在接下来的描述中会涉及一些特定细节。而在没有这些特定细节时,本发明创造仍可实现,即所属领域内的技术人员使用此处的这些描述和陈述向所属领域内的其他技术人员可更有效的介绍他们的工作本质。此外需要说明的是,下面描述中使用的词语“前侧”、“后侧”、“左侧”、“右侧”、“上侧”、“下侧”等指的是附图中的方向,词语“内”和“外”分别指的是朝向或远离特定部件几何中心的方向,相关技术人员在对上述方向作简单、不需要创造性的调整不应理解为本申请保护范围以外的技术。In order to make the purpose, technical solution and advantages of the present application clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. In the ensuing description some specific details are referred to for a thorough understanding of the present invention. While the present invention can be practiced without these specific details, the description and representations herein can be used by those skilled in the art to more effectively convey the substance of their work to others skilled in the art. In addition, it should be noted that the terms "front side", "rear side", "left side", "right side", "upper side" and "lower side" used in the following description refer to directions in the drawings The words "inside" and "outside" respectively refer to directions toward or away from the geometric center of a specific component, and those skilled in the art who make simple and creative adjustments to the above directions should not be understood as technologies outside the scope of protection of this application.
参照图1、图2、图3,一种连续拉深式拉伸液压机,包括与底座11连接的工作台1,所述工作台1上设置有模具下模2,所述工作台1上方设置有可升降的上活动板3,所述上活动板3下侧设置有模具上模4。Referring to Fig. 1, Fig. 2 and Fig. 3, a continuous drawing type drawing hydraulic machine includes a workbench 1 connected to a base 11, a mold lower die 2 is arranged on the workbench 1, and a There is a movable upper movable plate 3 which can be raised and lowered, and a mold upper mold 4 is arranged on the lower side of the upper movable plate 3 .
所述工作台1下方依次设置有一次拉伸顶针板5和二次拉伸顶针件6,所述模具下模2依次包括筒状的下外模21、筒状的一次拉伸下模22、柱状的二次拉伸下模23,所述下外模21和一次拉伸下模22之间设置有环形的一次拉伸压边圈24,所述一次拉伸下模22和二次拉伸下模23之间设置有环形的二次拉伸压边圈25,所述一次拉伸顶针板5上分布有一次拉伸顶针51顶住一次拉伸压边圈24,所述二次拉伸顶针件6上分布有二次拉伸顶针61顶住一次拉伸压边圈24。The bottom of the workbench 1 is provided with a primary stretching thimble plate 5 and a secondary stretching thimble piece 6 in turn, and the mold lower mold 2 includes a cylindrical lower outer mold 21, a cylindrical primary stretching lower mold 22, A columnar secondary stretching lower die 23, an annular primary stretching blank holder 24 is arranged between the lower outer die 21 and the primary stretching lower die 22, and the primary stretching lower die 22 and the secondary stretching An annular secondary stretching blank holder 25 is arranged between the lower dies 23, and primary stretching thimbles 51 are distributed on the primary stretching thimble plate 5 to withstand the primary stretching blankholder 24, and the secondary stretching Secondary stretching thimbles 61 are distributed on the thimble member 6 to withstand the primary stretching blank holder 24 .
所述模具上模4包括有筒状的一次拉伸上模41和筒状的二次拉伸上模42,其中所述一次拉伸上模41与一次拉伸压边圈24对应,所述二次拉伸上模42与二次拉伸压边圈25对应。The die upper die 4 includes a cylindrical primary stretching upper die 41 and a cylindrical secondary stretching upper die 42, wherein the primary stretching upper die 41 corresponds to the primary stretching blank holder 24, the The secondary stretching upper die 42 corresponds to the secondary stretching blank holder 25 .
所述工作台1的上下方分别设置有上支撑板7和下支撑板8,所述工作台1和上支撑板7、下支撑板8之间分别通过上支撑导杆71、下支撑板导杆81连接,提高拉模过程的平稳度。The upper and lower sides of the workbench 1 are respectively provided with an upper support plate 7 and a lower support plate 8, and the upper support guide rod 71 and the lower support plate guide are respectively passed between the workbench 1 and the upper support plate 7 and the lower support plate 8. The rod 81 is connected to improve the stability of the drawing process.
所述上支撑导杆71上设置有可上下活动的上活动板3,所述一次拉伸上模41与上活动板3固定连接,所述上支撑板7上设置有用于带动上活动板3活动的上侧边拉伸活塞缸72和用于带动二次拉伸上模42活动的上侧中央拉伸活塞缸73,提高拉模过程的平稳度。The upper movable plate 3 that can move up and down is provided on the upper support guide rod 71, the upper movable plate 3 is fixedly connected with the upper mold 41 of the one-time drawing, and the upper movable plate 3 is provided on the described upper support plate 7. The movable upper side stretching piston cylinder 72 and the movable upper side central stretching piston cylinder 73 for driving the secondary stretching upper die 42 improve the stability of the die drawing process.
所述一次拉伸顶针板5与下支撑板导杆81连接且可以顺着下支撑板导杆81上下活动,所述下支撑板8上设置有用于带动一次拉伸顶针板5活动的下侧边拉伸活塞缸82和用于带动二次拉伸顶针件6活动的下侧中央拉伸活塞缸83。The primary stretching thimble plate 5 is connected to the lower support plate guide rod 81 and can move up and down along the lower support plate guide rod 81. The lower support plate 8 is provided with a lower side for driving the primary stretching thimble plate 5 to move. The side stretching piston cylinder 82 and the lower side central stretching piston cylinder 83 for driving the secondary stretching thimble member 6 to move.
所述上侧边拉伸活塞缸72和上侧中央拉伸活塞缸73为液压缸,所述上支撑板7上设置有充液箱74。The upper side stretching piston cylinder 72 and the upper central stretching piston cylinder 73 are hydraulic cylinders, and the upper support plate 7 is provided with a liquid filling tank 74 .
具体工作原理参照图3、图4所示:The specific working principle is shown in Figure 3 and Figure 4:
A、起始状态:机器两边拉伸油缸缩回,让上活动梁带动通过T形槽与它固定在一起的第一次拉伸上模处在上位;同时,与中央拉伸油缸联接在一起的第二次拉伸上模也因中央拉伸油缸的缩回而处在上位。两边下油缸通过托板将第一次拉伸顶柱连同第一次拉伸压边圈推出到设定上位,中央下油缸将第二次拉伸顶柱连同第二次拉伸压边圈推出到设定上位。工件材料通过送料机构送到固定在工作台上的下模上方。A. Initial state: The stretching cylinders on both sides of the machine are retracted, so that the upper movable beam drives the first stretching upper die fixed with it through the T-shaped slot to be in the upper position; at the same time, it is connected with the central stretching cylinder The upper die for the second stretching is also in the upper position due to the retraction of the central stretching cylinder. The lower oil cylinders on both sides push the first stretching top column and the first stretching blank holder to the set upper position through the supporting plate, and the central lower oil cylinder pushes the second stretching top column together with the second stretching blank holder To the setting upper position. The workpiece material is sent to the top of the lower mold fixed on the workbench through the feeding mechanism.
B、冲裁工件坯料:中央拉伸油缸和两边拉伸油缸同时下行,带动两个拉伸上模同时下行;中央拉伸油缸下行到第二次拉伸上模接触到工件坯料后暂时停止,两边拉伸油缸带动第一次拉伸上模继续下行,在工件材料中冲裁出所需要的工件坯料。B. Punching the workpiece blank: the central stretching cylinder and the stretching cylinders on both sides go down at the same time, driving the two stretching upper dies to go down at the same time; the central stretching cylinder goes down until the second stretching upper die touches the workpiece blank and stops temporarily. The stretching oil cylinders on both sides drive the upper die for the first stretching to continue downward, punching out the required workpiece blank from the workpiece material.
C、第一次拉伸:两边拉伸油缸带动第一次拉伸上模继续下行,完成对工件坯料的第一次拉伸。C. First stretching: the stretching oil cylinders on both sides drive the first stretching upper die to continue down, and complete the first stretching of the workpiece blank.
D、第二次拉伸:第一次拉伸完成后,中央拉伸油缸带动第二次拉伸上模下行,完成对工件坯料的第二次拉伸。第二次拉伸可以是正拉伸也可以是反拉伸,由模具决定,本例是正拉伸。D. Second stretching: After the first stretching is completed, the central stretching cylinder drives the upper die of the second stretching down to complete the second stretching of the workpiece blank. The second stretching can be positive stretching or reverse stretching, which is determined by the mold. In this case, it is positive stretching.
E、复位:中央拉伸油缸和两边拉伸油缸退回,中央下油缸和两边下油缸顶出,完成一个工作循环。如需从上模推出工件,可在中央拉伸油缸活塞杆上设置打料油缸。E. Reset: The central stretching oil cylinder and the stretching oil cylinders on both sides are retracted, and the lower central oil cylinder and the lower oil cylinders on both sides are ejected to complete a working cycle. If it is necessary to push out the workpiece from the upper die, a feeding cylinder can be set on the piston rod of the central stretching cylinder.
通过上述设计,把原本需要两台拉伸液压机才能完成的工作集中到一台拉伸液压机上进行,也就是一台拉伸液压机可以当两台机使用。Through the above design, the work that originally required two stretching hydraulic presses is concentrated on one stretching hydraulic press, that is, one stretching hydraulic press can be used as two machines.
根据上述原理,本实用新型还可以对上述实施方式进行适当的变更和修改。因此,本实用新型并不局限于上面揭示和描述的具体实施方式,对本实用新型的一些修改和变更也应当落入本实用新型的权利要求的保护范围内。According to the above principles, the utility model can also make appropriate changes and modifications to the above embodiments. Therefore, the utility model is not limited to the specific implementation manners disclosed and described above, and some modifications and changes to the utility model should also fall within the scope of protection of the claims of the utility model.
经过实践证明,采用本技术的拉伸液压机,设备的数量或工位数都可以减少50%,节能、节材和节约空间的效果十分明显。Practice has proved that the number of equipment or the number of stations can be reduced by 50% by using the stretching hydraulic press of this technology, and the effects of energy saving, material saving and space saving are very obvious.
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| CN201721709050.2U CN207642089U (en) | 2017-12-07 | 2017-12-07 | A kind of continuous drawing formula hydraulic drawing press |
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| CN201721709050.2U CN207642089U (en) | 2017-12-07 | 2017-12-07 | A kind of continuous drawing formula hydraulic drawing press |
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| CN207642089U true CN207642089U (en) | 2018-07-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201721709050.2U Expired - Fee Related CN207642089U (en) | 2017-12-07 | 2017-12-07 | A kind of continuous drawing formula hydraulic drawing press |
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| CN (1) | CN207642089U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108262388A (en) * | 2017-12-07 | 2018-07-10 | 佛山市南海兴迪机械制造有限公司 | A kind of continuous drawing formula hydraulic drawing press |
| CN109551538A (en) * | 2019-01-03 | 2019-04-02 | 深圳市银宝山新科技股份有限公司 | Processing unit (plant) |
-
2017
- 2017-12-07 CN CN201721709050.2U patent/CN207642089U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108262388A (en) * | 2017-12-07 | 2018-07-10 | 佛山市南海兴迪机械制造有限公司 | A kind of continuous drawing formula hydraulic drawing press |
| CN109551538A (en) * | 2019-01-03 | 2019-04-02 | 深圳市银宝山新科技股份有限公司 | Processing unit (plant) |
| CN109551538B (en) * | 2019-01-03 | 2024-05-24 | 深圳市银宝山新科技股份有限公司 | Processing device |
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Address after: 528247 Guangdong Province, Foshan City Nanhai District Dali Town Yanbu Hexi Village Li yuelisha Road No. 1 South East of Co-patentee after: HENAN MENGDIAN GROUP XINGDI FORGING AND STAMPING EQUIPMENT MANUFACTURING Co.,Ltd. Patentee after: FOSHAN NANHAI XINGDI MACHINERY MANUFACTURING Co.,Ltd. Address before: 528247 Guangdong Province, Foshan City Nanhai District Dali Town Yanbu Hexi Village Li yuelisha Road No. 1 South East of Co-patentee before: HENAN XINGDI FORGING EQUIPMENT MANUFACTURING Co.,Ltd. Patentee before: FOSHAN NANHAI XINGDI MACHINERY MANUFACTURING Co.,Ltd. |
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| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20200619 Address after: 453621, Meng Zhuang village, Meng Town, Xinxiang City, Henan, Huixian Patentee after: HENAN MENGDIAN GROUP XINGDI FORGING AND STAMPING EQUIPMENT MANUFACTURING Co.,Ltd. Address before: 528247 Guangdong Province, Foshan City Nanhai District Dali Town Yanbu Hexi Village Li yuelisha Road No. 1 South East of Co-patentee before: HENAN MENGDIAN GROUP XINGDI FORGING AND STAMPING EQUIPMENT MANUFACTURING Co.,Ltd. Patentee before: FOSHAN NANHAI XINGDI MACHINERY MANUFACTURING Co.,Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180724 |