CN207638691U - A kind of digitlization workshop network and data exchange system - Google Patents
A kind of digitlization workshop network and data exchange system Download PDFInfo
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- CN207638691U CN207638691U CN201721540819.2U CN201721540819U CN207638691U CN 207638691 U CN207638691 U CN 207638691U CN 201721540819 U CN201721540819 U CN 201721540819U CN 207638691 U CN207638691 U CN 207638691U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Abstract
The utility model discloses a kind of digitlization workshop network and data exchange systems, including data server layer, data collection layer and production equipment layer, data exchange is carried out between the production equipment layer and data collection layer, data exchange is carried out between the data collection layer and data server layer, which is specifically refined as six big subsystems：MES system, monitoring system, Central Control Room large screen system, data network and acquisition system, workshop billboard and terminal device, producing line production equipment.By the digitlization workshop network and data exchange system, the stability and expansibility of network can be improved, promote the operational efficiency of extensive joint network, realization workshop network is exchanged with data, realizes the transparence of production process, intelligent closed loop management and control.
Description
Technical field
The utility model is related to modern manufacturing industry control field, more particularly to a kind of digitlization workshop network and data exchange
System.
Background technology
China's proposition will implement " made in China 2025 ", adhere to innovation driving, intelligence transition, reinforcing basis, Green Development,
Accelerate to turn to manufacturing power from manufacture big country.Promote industrialization and information-based depth integration, develop and use networking, digitlization,
The technologies such as intelligence put forth effort to gain the initiative in some key areas, make a breakthrough.
Intelligence manufacture be unable to do without the support of Workshop Production data, automation, semi-automated equipment be not only the tool of production and
Equipment, even more digitize workshop data network node, by the automation collection of the various device datas in workshop, statistics, divide
Analysis and feedback, build the workshop data network platform and data exchange, real time data foundation are provided for Workshop Production and decision, improve
The production efficiency and product quality of manufacturing enterprise reduce manufacturing enterprise's production cost expenditure, improve the core competitive power of manufacturing enterprise
The whole informatization of power, more manufacturing enterprise next step provides solid foundation.
Contemporary manufacturing mode is using production efficiency, product quality, production cost etc. as measurement enterprise's manufacturing capacity and level
Outstanding feature, however due to scope of the enterprise expand, technological transformation deeply with market competition accelerate, cause to have multi-source heterogeneous
The workshop manufacturing process information of the features such as property, various informative property, property complicated and changeable drastically expands, and the numerous and disorderly workshop of information manufactured
Journey (especially including equipment and the workshop appliance layer of personnel) forms a large amount of workshop data isolated island, constrains enterprise certainly
Dynamicization, intelligence, Informatization Development paces.Although some special traditional manufacture workshop appliances realize automation, but more
For single machine production, production management (such as scheduled production, progress, equipment management), on-site supervision (such as equipment state) are dependent on manually
Follow-up, cannot timely feedback the real-time status of Workshop Production actual progress and workshop appliance, to pinpoint the problems in time
It solves the problems, such as, production management personnel can not carry out production management according to Workshop Production state in time, directly affect workshop life
Efficiency and product quality are produced, the cost of manufacturing enterprise is increased.
Utility model content
The utility model for current workshop appliance multi-source, there are data silo, existing control system processing speed
The present situations such as slow are spent, digitlization workshop network and data exchange system of the one kind based on remote intelligent terminal control system (RTU) are provided
System.
In order to achieve the above object, the utility model uses following technical scheme：
The utility model discloses a kind of digitlization workshop network and data exchange systems, including be used for from formulate work order
Plan starts until the production process of the entire flexible PCB production of finished product storage carries out the MES system of management and control, is used for
By the monitoring system of the operating status of the parameter and monitoring device of the real-time collecting device of data acquisition platform, for showing equipment
The Central Control Room large screen system of operating status and collected device parameter, for acquiring and the data network of transmission device parameter
With acquisition system, for showing the workshop billboard of information that MES system and monitoring system obtain with terminal device and for vehicle
Between on production line processing and the production of materials and parts producing line production equipment；The monitoring system is supervised by data network and acquisition system
The operating status of producing line production equipment is controlled, the MES system passes through data network and life of the acquisition system to producing line production equipment
Production process carries out management and control；The Central Control Room large screen system shows that equipment running status machine is adopted by data network with acquisition system
The parameter collected；The monitoring system sees that partitioned signal is connect with workshop, and the MES system connects terminal device by internet.
The MES system is mobile platform as a preferred technical solution, and internet is connected by intelligent mobile terminal,
Access MES server.
The MES system includes MES hardware devices as a preferred technical solution, and the MES hardware devices take for data
Business device and application server.
As a preferred technical solution, the monitoring system include corrosion workshop monitoring PC, AOI Workshop monitoring PC, it is photic
Workshop monitoring PC, copper facing Workshop monitoring PC and drilling Workshop monitoring PC, corrosion workshop monitoring PC, AOI Workshop monitoring PC,
Photic Workshop monitoring PC, copper facing Workshop monitoring PC and drilling Workshop monitoring PC pass through corrosion workshop interchanger, the workshops AOI respectively
Interchanger, photic workshop interchanger, copper facing workshop interchanger and drilling workshop interchanger are connected to data network
System.
The copper facing Workshop monitoring PC is communicated by copper facing RTU as a preferred technical solution, the corrosion workshop
Monitoring PC is communicated by corroding RTU.
The Central Control Room large screen system is the digital optical reflection imaging systems of DLP as a preferred technical solution,.
The data network and the production network of acquisition system are independent LAN as a preferred technical solution, adopt
It uses 100M redundant optical fibers looped network as backbone network, lays server room successively to production office, production office to etching
Workshop, etching workshop to the workshops AOI, the workshops AOI to photic workshop, photic workshop to copper facing workshop, copper facing workshop to drilling vehicle
Between and drilling workshop to seven part of server room optical fiber；The optical fiber uses 4 core fibres, and lays two optical fiber simultaneously.
The data network carries out data with acquisition system using RTU and/or virtual RTU as a preferred technical solution,
Acquisition, the RTU is communicated with programmable controller, and carries out the conversion of agreement；The RTU has Ethernet, RS
232, TCP/IP, MODBUS RTU and PROFIBUS protocol communications may be implemented in RS485 and DP interfaces；The virtual RTU is logical
It crosses software to be read out the data record of controller, obtains creation data, then pass through itself possessed communication capacity and prison
Control PC, MES system carry out communication and data transmission.
The workshop banner system includes Workshop monitoring PC and workshop billboard as a preferred technical solution,.
The utility model compared with prior art, has the following advantages that and advantageous effect：
1, the utility model solve current Workshop Production equipment manufacturer differ, control system interface it is various it is not easy of integration,
Communication disruption can not effectively preserve the problems such as data and poor safety.
2, the utility model may be implemented based on a variety of real time data acquisitions such as RFID, OPC, PLC, PC, bar codes, carry
It takes, reflects the information such as people from workshop, machine, material, method, ring in real time.
3, the utility model improves the stability and expansibility of network, promotes the operational efficiency of extensive joint network,
Realization workshop network is exchanged with data, realizes the transparence of production process, intelligent closed loop management and control.
Description of the drawings
Fig. 1 is Tthe utility model system general levels figure；
Fig. 2 is the utility model production network structure.
Specific implementation mode
The present invention will be further described in detail with reference to the embodiments and the accompanying drawings, but the implementation of the utility model
Mode is without being limited thereto.
Embodiment
As shown in Figure 1 and Figure 2, the utility model is proposed for the workshops high density flexible board production drilling copper facing DES
A kind of digitlization workshop network and data exchange system.
The digitlization workshop network and data exchange system of the present embodiment are divided into three levels：Data server layer, data
Acquisition layer and production equipment layer；Data exchange, the data collection layer are carried out between the production equipment layer and data collection layer
Data exchange is carried out between data server layer, which is specifically refined as six big subsystems：MES system, monitoring system, in
Room large screen system, data network and acquisition system, workshop billboard and terminal device, producing line production equipment are controlled, each subsystem
Particular content is as follows：
1.MES systems and equipment
MES system to since formulating work order plan until finished product be put in storage entire flexible PCB produce
Production process carries out management and control.Include to the track record of resources of production (people, machine, material, method, ring), pre- to the analysis of the quality of production
Police, the scheduled production to plan, the scheduling to process and the analysis to key index.
MES system is mainly two broad aspects：Software aspects and hardware aspect.Hardware aspect is mainly data server and answers
Use server.Software aspects include mainly middle section MES development platforms and MES application module two parts.
MES application modules include：
Quality SPC.According to the test data of acquisition, by statistics rule, bond quality model and specification are to producing matter
Whether amount is steadily analyzed, and the generation of quality accident can be prevented.Its function includes:SPC is analyzed and specification management.
KPI is analyzed.It is for statistical analysis to producing some critical data information, it is therefore an objective to by analyzing Added Management personnel
It was found that weak link or unreasonable place.Such as：Mass defect statistical analysis (carries out number statistics by defect cause, and carries out
Ranking, administrative staff carry out emphasis solution for ranking top n).
With the fast development of Information technology, smart mobile phone is more and more universal, be convenient for user, the mobile MES of project development
Platform, the mobile platform connect internet by intelligent mobile phone terminal, access MES server, are carried out according to the production schedule corresponding
Operation, the data at the ends PC can also update therewith.
2. monitoring system and equipment
Monitoring system and equipment include mainly software, hardware two large divisions, and wherein hardware is located at Central Control Room, software aspects packet
Include WINCC development platforms and software secondary development part.Monitoring system is production monitoring towards workshop level, management system,
Major function includes：Data real-time display, historical trend and the inquiry of historical data, equipment real-time condition display, are gone through Realtime Alerts
History report generation, user management and remote data access etc..The system has through the real-time collecting device of data acquisition platform
Parameter improves the management level of equipment to understand the operating status of equipment.These functions preferably resolve flexible PCB
Each equipment centralized supervisory is difficult in production process, real-time property is poor, manual record data efficiency is relatively low, error-prone and long-range
The problems such as monitoring industrial processes are difficult.
1. user logs in and user management
For the safety of producing line, monitoring system is provided with user's login function, and operator needs to input user name, password side
System can be entered.It is required according to producing line productive prospecting and operation, system is provided with User Manager, defines the user of each user
Permission.In " user management ", user's (highest administrator of factory) of highest permission has addition and deletes the permission of user,
Only after highest weight, which limits the use of family, to be logged in, system just shows addition/deletion user button, is correctly entering username and password
Afterwards, administrator can add/delete user by User Manager, and each user right is arranged.In addition, system provides one
The login mode of entitled " guest mode " is planted, login system can only check the real time execution situation of each equipment in this way, " visit
The user right of objective pattern " is minimum.
2. implementing data and historical data
3. real-time tendency and historical trend
Real-time tendency is used for the real time data trend of displaying scene working equipment, and side is provided in real-time tendency operation interface
Help, zoom area, scaling, scaling time shaft, scaling number line mobile trend range, display original view, selection trend and temporarily
Stop equal function buttons.Historical trend illustrates the historical data trend of equipment, and help, contracting are provided in historical trend operation interface
Put region, scaling, scaling time shaft, scaling number line mobile trend range, display original view, selection trend, selection time
The buttons such as range and pause.According to produced on-site Wiring technology feature, in selecting time range menu, provide time range,
Time and measurement point quantity multiple choices are started over, user can require to select different trend inquiry modes according to different.
4. condition managing
For showing that production equipment sum number adopts the state status such as the power supply of equipment, communication, user does not spend existing condition managing
, it can understand the real-time condition of production of field device in Central Control Room.
5. alarming and managing
Alarming and managing interface display monitoring system all warning messages, when parameter value is more than normal range (NR), picture
Top alarm bar and alarming and managing in information list real-time display warning message, user can obtain the letter at the first time
Breath.Further, it is also possible to inquire recent and whole warning messages in filing list in short term and long term archival list.
3. data network and acquisition system and equipment
Production network is independent LAN, completely separated with office network, the external world, can effectively reduce extraneous virus, wood
The invasion of horse etc., to reduce the possibility that network and equipment in network break down.
It is as shown in Figure 2 to produce network structure.Network using 100M redundant optical fibers looped network as backbone network (workshop and workshop it
Between), server room is laid successively to production office, production office to etching workshop, etching workshop to the workshops AOI, AOI
Workshop to photic workshop, photic workshop to copper facing workshop, copper facing workshop to drilling workshop and drilling workshop to server room seven
Partial optical fiber, optical fiber uses 4 core fibres (dual-purpose two is standby), while laying two optical fiber (1 is standby with 1).
System mainly acquire drilling 11, workshop Hitachi's drilling machine, 3, copper facing workshop producing line, 6, photic workshop exposure machine,
The real-time production data of 6 equipment in two, workshop production line and the workshops AOI is etched, and the data conversion storage of all devices is extremely taken
It is engaged in the SQL Server databases of device.Wherein drilling workshop 11 equipment real-time data memories in MySQL database,
The real time data for amounting to 5 equipment in copper facing workshop and etching workshop is plc data, and RTR#1, the RTR#2 in photic workshop expose
6 data storages for amounting to 8 equipment in machine and the workshops AOI are in TXT files, the workshops LED#1~LED#4 in photic workshop
Data storage is in Access databases.
Since the production network equipment is positioned in workshop, using two layers of net of technical grade of east soil in the selection of interchanger
Tubular type interchanger SICOM2024M, major advantage are：
1. adaptability is good, in the case where environment is relatively more severe, it is ensured that network stabilization；
2. using redundant looped network function, the reliability of network is improved.
Its major parameter is as follows：
Operating temperature：- 40 DEG C~+85 DEG C
Storage temperature：- 40 DEG C~+85 DEG C
Relative humidity：5~95% without condensation
Input voltage：85~264VAC
Power：<16.8W
100000000 optical ports:4 100Base-FX optical ports (SC connectors)
Electrical interface:24 10/100Base-TX adaptive ethernet power ports, RJ45
Redundancy：Support quickly generates tree association justice
Multicast protocol：Branch strokes IGMP Snooping
Network divides：Support VLAN, PVLAN
Service quality：Support QoS
Bandwidth Management：Port trunking, port speed constraint, broadcast storm is supported to inhibit
Network management monitor：Support CLI, Telnet, WEB pipe amount modes, Kyvision centralized management, SNMPv1/v2,
LLDP, SNTP, DHCP
4. data acquire
Producing line major part production equipment does not have unified data communication function, and even part does not have communication function,
Data communication function need to be increased in equipment, therefore the part of devices for increasing data communication function and program are referred to as data and adopted
Collection.It include mainly two ways：RTU and virtual RTU.
1. RTU equipment
Copper facing, the production equipment for etching workshop, are controlled, ontology is not by programmable controller (brand, model differ)
Band local network interface, agreement disunity.It in the case of this, is communicated with programmable controller using RTU, and carries out turning for agreement
It changes.
RTU has Ethernet, RS 232, RS485 and DP interfaces, may be implemented TCP/IP, MODBUS RTU and
The protocol communications such as PROFIBUS, specific targets are as follows：
Input voltage AC 220V
Supply frequency 50HZ
Power consumption is less than 100W
1024 byte of CPU Process images size inputs the output of/1024 bytes
8192 bytes of bit memory size
/ 10 points of the input output of 14 points of I/O quantity, can be extended by module
2 tunnel of AI quantity (0-10V), precision：10 bit resolutions
High-speed counter 6；The clock frequency of 3 100kHz and 3 30kHz
Pulse exports 2 tunnels
1 Ethernet of communication interface of support；1 RS 232；1 RS 485；
The data such as communication protocol MODBUS TCP of support, S7 agreements, Profitbus DP, ProfitNet acquisition week
Phase 0.1s
2. virtual RTU
AOI, photic, drilling workshop equipment, controller is computer, and ontology has Ethernet interface, can access production net
Network, but do not have the ability for generating real time data and the ability communicated with Workshop monitoring PC, MES system.In actual production, this
For the creation data in three workshops based on historical data, the effect of real time data is little, therefore, the virtual RTU modes used
Carry out data upload.In addition, the mode of virtual RTU is not required to increase additional hardware, there is lower cost.
Virtual readings of the RTU by software to the data record of controller, obtains creation data, then had by itself
Communication capacity with monitoring PC, MES system is communicated and transmission data.
Virtual RTU parameters：
Polling cycle：≤1min；
Data read time：≤1s；
Feature：With booting self-starting, failure autostart function；
Continuous non-failure operation time：>=1000 hours；
5. workshop billboard
Workshop banner system includes mainly Workshop monitoring PC, workshop billboard and software systems, and workshop billboard is for showing
The information of MES system, monitoring system or video system, production management personnel are not necessarily to that into workshop workshop can be understood
Implementation production status.
Above-described embodiment is the preferable embodiment of the utility model, but the embodiment of the utility model is not by above-mentioned
The limitation of embodiment, under other any Spirit Essences and principle without departing from the utility model made by change, modify, replace
In generation, simplifies combination, should be equivalent substitute mode, is included within the scope of protection of the utility model.
Claims (9)
1. a kind of digitlization workshop network and data exchange system, which is characterized in that including being used for being opened from formulation work order plan
Begin until the production process of the entire flexible PCB production of finished product storage carries out the MES system of management and control, for passing through number
According to the monitoring system of the operating status of the parameter and monitoring device of the real-time collecting device of acquisition platform, for showing that equipment runs shape
The Central Control Room large screen system of state and collected device parameter, for acquiring and the data network of transmission device parameter and acquisition
System, for showing the workshop billboard of information that MES system and monitoring system obtain with terminal device and for Workshop Production
The producing line production equipment of processing and the production of materials and parts on line；The monitoring system monitors producing line by data network and acquisition system
The operating status of production equipment, the MES system is by data network with acquisition system to the production process of producing line production equipment
Carry out management and control；The Central Control Room large screen system shows that equipment running status machine is collected by data network with acquisition system
Parameter；The monitoring system sees that partitioned signal is connect with workshop, and the MES system connects terminal device by internet.
2. digitlization workshop network according to claim 1 and data exchange system, which is characterized in that the MES system
For mobile platform, internet is connected by intelligent mobile terminal, accesses MES server.
3. digitlization workshop network according to claim 2 and data exchange system, which is characterized in that the MES system
Including MES hardware devices, the MES hardware devices are data server and application server.
4. digitlization workshop network according to claim 1 and data exchange system, which is characterized in that the monitoring system
Including corrosion workshop monitoring PC, AOI Workshop monitoring PC, photic Workshop monitoring PC, copper facing Workshop monitoring PC and drilling workshop prison
Control PC, corrosion workshop monitoring PC, AOI Workshop monitoring PC, photic Workshop monitoring PC, copper facing Workshop monitoring PC and drilling vehicle
Between monitoring PC respectively by corrosion workshop interchanger, the workshops AOI interchanger, photic workshop interchanger, copper facing workshop interchanger with
And drilling workshop interchanger is connected to data network and acquisition system.
5. digitlization workshop network according to claim 4 and data exchange system, which is characterized in that the copper facing workshop
Monitoring PC is communicated by copper facing RTU, and the corrosion workshop monitoring PC is communicated by corroding RTU.
6. digitlization workshop network according to claim 1 and data exchange system, which is characterized in that the Central Control Room is big
Screen system is the digital optical reflection imaging systems of DLP.
7. digitlization workshop network according to claim 1 and data exchange system, which is characterized in that the data network
It is independent LAN with the production network of acquisition system, using 100M redundant optical fibers looped network as backbone network, lays clothes successively
Be engaged in device computer room to production office, production office to etch workshop, etch workshop to the workshops AOI, the workshops AOI to photic vehicle
Between, photic workshop to copper facing workshop, copper facing workshop to drilling workshop and drill workshop to seven part of server room optical fiber；Institute
It states optical fiber and uses 4 core fibres, and lay two optical fiber simultaneously.
8. digitlization workshop network according to claim 7 and data exchange system, which is characterized in that the data network
Data acquisition is carried out using RTU and/or virtual RTU with acquisition system, the RTU is communicated with programmable controller, gone forward side by side
The conversion of row agreement；The RTU has Ethernet, RS 232, RS485 and DP interfaces, and TCP/IP, MODBUS RTU may be implemented
With PROFIBUS protocol communications；The virtual RTU is read out the data record of controller by software, obtains production number
According to, then by communication capacity possessed by itself with monitor that PC, MES system is communicated and data transmission.
9. digitlization workshop network according to claim 1 and data exchange system, which is characterized in that the workshop billboard
System includes Workshop monitoring PC and workshop billboard.
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109976289A (en) * | 2019-04-25 | 2019-07-05 | 伟创力电子设备(深圳)有限公司 | Production line KPI monitoring method, device, electronic equipment and readable medium |
| CN110262423A (en) * | 2019-06-26 | 2019-09-20 | 上海鼎格信息科技有限公司 | A kind of MES monitoring system based on industrial Internet of Things |
| CN110442105A (en) * | 2019-08-21 | 2019-11-12 | 中国电子科技集团公司第四十八研究所 | A kind of lithium electric material digitlization workshop |
| CN111953717A (en) * | 2019-05-16 | 2020-11-17 | 东捷信息技术(无锡)有限公司 | Intelligent workshop visualization system |
| CN112130537A (en) * | 2020-09-22 | 2020-12-25 | 东风汽车集团有限公司 | Informationized management method and system for mixed-flow assembly line of engine |
| CN113313431A (en) * | 2021-06-30 | 2021-08-27 | 中国电子科技集团公司第三十八研究所 | Three-dimensional digital workshop system of multisource heterogeneous data |
| CN114415605A (en) * | 2021-12-16 | 2022-04-29 | 无锡中车时代智能装备有限公司 | Control system and equipment for rotor copper bar intelligent processing production line |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109976289A (en) * | 2019-04-25 | 2019-07-05 | 伟创力电子设备(深圳)有限公司 | Production line KPI monitoring method, device, electronic equipment and readable medium |
| CN109976289B (en) * | 2019-04-25 | 2020-12-01 | 伟创力电子设备(深圳)有限公司 | Production line KPI monitoring method, device, electronic equipment and readable medium |
| CN111953717A (en) * | 2019-05-16 | 2020-11-17 | 东捷信息技术(无锡)有限公司 | Intelligent workshop visualization system |
| CN110262423A (en) * | 2019-06-26 | 2019-09-20 | 上海鼎格信息科技有限公司 | A kind of MES monitoring system based on industrial Internet of Things |
| CN110442105A (en) * | 2019-08-21 | 2019-11-12 | 中国电子科技集团公司第四十八研究所 | A kind of lithium electric material digitlization workshop |
| CN112130537A (en) * | 2020-09-22 | 2020-12-25 | 东风汽车集团有限公司 | Informationized management method and system for mixed-flow assembly line of engine |
| CN112130537B (en) * | 2020-09-22 | 2022-02-01 | 东风汽车集团有限公司 | Informationized management method and system for mixed-flow assembly line of engine |
| CN113313431A (en) * | 2021-06-30 | 2021-08-27 | 中国电子科技集团公司第三十八研究所 | Three-dimensional digital workshop system of multisource heterogeneous data |
| CN113313431B (en) * | 2021-06-30 | 2023-05-23 | 中国电子科技集团公司第三十八研究所 | Three-dimensional digital workshop system for multi-source heterogeneous data |
| CN114415605A (en) * | 2021-12-16 | 2022-04-29 | 无锡中车时代智能装备有限公司 | Control system and equipment for rotor copper bar intelligent processing production line |
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