CN207622268U - Heat exchanger and heat pump water heater - Google Patents
Heat exchanger and heat pump water heater Download PDFInfo
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- CN207622268U CN207622268U CN201721358232.XU CN201721358232U CN207622268U CN 207622268 U CN207622268 U CN 207622268U CN 201721358232 U CN201721358232 U CN 201721358232U CN 207622268 U CN207622268 U CN 207622268U
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Abstract
本实用新型公开了一种换热器及热泵热水器,所述换热器包括板壳,所述板壳具有弧面状的凹陷面,所述板壳内部具有内腔,所述板壳的端部具有分别与所述内腔连通的进液口和出液口。本实用新型的换热器通过设置弧面状的凹陷面,可以作为水箱的下底托与水箱桶身紧密焊接,增加换热面积,提高换热能力,有效解决水箱底部的水温低的问题。
The utility model discloses a heat exchanger and a heat pump water heater. The heat exchanger includes a plate shell, the plate shell has an arc-shaped concave surface, the inside of the plate shell has an inner cavity, and the end of the plate shell The part has a liquid inlet and a liquid outlet respectively communicating with the inner cavity. The heat exchanger of the utility model can be used as the bottom support of the water tank and welded tightly with the body of the water tank by setting the arc-shaped concave surface, so as to increase the heat exchange area, improve the heat exchange capacity, and effectively solve the problem of low water temperature at the bottom of the water tank.
Description
技术领域technical field
本实用新型属于换热器技术领域。The utility model belongs to the technical field of heat exchangers.
背景技术Background technique
目前,一些空气源热泵热水器采用静态加热式,冷凝器分为内盘和外盘型式,其中外盘型式在内胆桶身外部采用铜管或微通道扁管缠绕,在水箱底部都是采用铜管螺旋盘的方式,但是水箱底部的水温在加热完成后依旧比较低,原因在于一方面是因为铜管与底部内胆接触面较小,换热面小;另外一方面是因为铜管内冷媒温度较低,换热温差小,从而导致底部水温一直上不去,在计算整机运行能效时,底部水温拉低了水箱的整体温度,降低了系统能效。At present, some air source heat pump water heaters adopt static heating type, and the condenser is divided into inner disk and outer disk type, of which the outer disk type is wound with copper tube or micro-channel flat tube outside the inner tank body, and copper tube spiral coil is used at the bottom of the water tank However, the water temperature at the bottom of the water tank is still relatively low after the heating is completed. The reason is that on the one hand, the contact surface between the copper tube and the bottom liner is small, and the heat transfer surface is small; on the other hand, the temperature of the refrigerant in the copper tube is low. , the heat transfer temperature difference is small, which causes the bottom water temperature to keep rising. When calculating the energy efficiency of the whole machine, the bottom water temperature lowers the overall temperature of the water tank and reduces the energy efficiency of the system.
发明内容Contents of the invention
本实用新型为了解决现有换热器无法满足诸如热泵热水器的水箱底部采用外盘式换热器换热性能差的技术问题,提出了一种换热器,可以解决上述问题。In order to solve the technical problem that the existing heat exchanger cannot satisfy the poor heat exchange performance of the outer disc heat exchanger used at the bottom of the water tank of the heat pump water heater, the utility model proposes a heat exchanger, which can solve the above problems.
为了解决上述技术问题,本实用新型采用以下技术方案予以实现:In order to solve the above-mentioned technical problems, the utility model adopts the following technical solutions to realize:
一种换热器,包括板壳,所述板壳具有弧面状的凹陷面,所述板壳内部具有内腔,所述板壳的端部具有分别与所述内腔连通的进液口和出液口。A heat exchanger, comprising a plate shell, the plate shell has an arc-shaped concave surface, the inside of the plate shell has an inner cavity, and the ends of the plate shell have liquid inlets respectively communicated with the inner cavity and outlet.
进一步的,所述内腔由所述凹陷面与所述凹陷面的对面夹设形成。Further, the inner cavity is formed by interposing the concave surface and the opposite surface of the concave surface.
进一步的,所述内腔的内壁上形成有若干组挡板,所述挡板将所述内腔围挡形成若干个流道。Further, several groups of baffles are formed on the inner wall of the inner cavity, and the baffles surround the inner cavity to form several flow channels.
进一步的,所述挡板呈人字波纹型、斜线型、平行型或点波板式。Further, the baffle is in the form of herringbone corrugation, oblique line, parallel or corrugated plate.
进一步的,所述内腔中和/或所述板壳的外表面设置有加强筋。Further, reinforcing ribs are provided in the inner cavity and/or on the outer surface of the plate shell.
进一步的,所述内腔为弧面状的腔体,所述内腔的高度为1~3mm。Further, the inner cavity is an arc-shaped cavity, and the height of the inner cavity is 1-3 mm.
进一步的,所述内腔中设置有冷媒换热管,所述冷媒换热管螺旋盘设在所述内腔中,所述冷媒换热管的进口从所述进液口伸出,所述冷媒换热管的出口从所述出液口伸出。Further, a refrigerant heat exchange tube is arranged in the inner cavity, the refrigerant heat exchange tube is spirally arranged in the inner cavity, the inlet of the refrigerant heat exchange tube protrudes from the liquid inlet, the The outlet of the refrigerant heat exchange tube protrudes from the liquid outlet.
进一步的,所述进液口和出液口对称设置在所述板壳两侧。Further, the liquid inlet and the liquid outlet are arranged symmetrically on both sides of the plate shell.
本实用新型同时提出了一种热泵热水器,包括水箱,还包括权利要求1-8任一项所述的换热器,所述换热器设置在所述水箱的下方,所述水箱包括底部开口的外壳和设置在所述外壳中的内胆,所述换热器与所述外壳的底部密封固定连接。The utility model also proposes a heat pump water heater, which includes a water tank and the heat exchanger according to any one of claims 1-8, the heat exchanger is arranged below the water tank, and the water tank has a bottom opening The outer shell and the inner tank arranged in the outer shell, the heat exchanger is sealed and fixedly connected with the bottom of the outer shell.
进一步的,所述换热器与所述外壳焊接固定。Further, the heat exchanger is welded and fixed to the shell.
与现有技术相比,本实用新型的优点和积极效果是:本实用新型的换热器通过设置弧面状的凹陷面,能够与凸弧面状的水箱内胆底部紧密贴合,增加换热面积,提高换热能力,有效解决水箱底部的水温低的问题。Compared with the prior art, the advantages and positive effects of the utility model are: the heat exchanger of the utility model can be closely attached to the bottom of the water tank liner with a convex arc shape by setting an arc-shaped concave surface, thereby increasing the exchange rate. The thermal area improves the heat transfer capacity and effectively solves the problem of low water temperature at the bottom of the water tank.
结合附图阅读本实用新型实施方式的详细描述后,本实用新型的其他特点和优点将变得更加清楚。After reading the detailed description of the embodiments of the utility model in conjunction with the accompanying drawings, other features and advantages of the utility model will become clearer.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1是本实用新型所提出的换热器的一种实施例结构示意图;Fig. 1 is a kind of embodiment structural representation of the heat exchanger proposed by the utility model;
图2是本实用新型所提出的换热器的另外一种形式的结构示意图;Fig. 2 is the structural representation of another form of the heat exchanger proposed by the utility model;
图3是本实用新型所提出的换热器的一种内腔结构示意图;Fig. 3 is a schematic diagram of an inner cavity structure of the heat exchanger proposed by the utility model;
图4是本实用新型所提出的换热器的再一种内腔结构示意图;Fig. 4 is a schematic diagram of another inner cavity structure of the heat exchanger proposed by the utility model;
图5是本实用新型所提出的换热器的另一种内腔结构示意图;Fig. 5 is a schematic diagram of another inner cavity structure of the heat exchanger proposed by the utility model;
图6是本实用新型所提出的换热器的另一种内腔结构示意图;Fig. 6 is a schematic diagram of another inner chamber structure of the heat exchanger proposed by the utility model;
图7是本实用新型所提出的热泵热水器的一种实施例结构示意图。Fig. 7 is a structural schematic diagram of an embodiment of the heat pump water heater proposed by the utility model.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
基于目前静态加热式空气源热泵热水器的换热器一般为内盘和外盘型,内盘型设置在水箱内部,换热效率较外盘型高,但是直接与水接触,容易结垢,外盘型是在内胆桶身外部采用铜管或微通道扁管缠绕,在水箱底部都是采用铜管螺旋盘的方式,由于与水箱接触面积较小,但是水箱底部的水温在加热完成后依旧比较低,为了解决外盘型换热器换热效率低的问题,本实用新型通过将换热器设计成板壳状,且板壳具有弧面状的凹陷面,与水箱内胆的凸弧面状的底部相适配,能够与水箱底部紧密贴合,增加了换热面积,可以提高换热效率,下面将以一具体实施例进行详细说明。Based on the current static heating type air source heat pump water heater, the heat exchanger is generally an inner plate and an outer plate type. The inner plate type is set inside the water tank, and the heat exchange efficiency is higher than that of the outer plate type, but it is easy to scale when it is in direct contact with water. The outer plate type is inside The outside of the barrel body is wound with copper tubes or micro-channel flat tubes, and the copper tube spiral is used at the bottom of the water tank. Due to the small contact area with the water tank, the water temperature at the bottom of the water tank is still relatively low after heating. In order to solve For the problem of low heat exchange efficiency of the outer plate heat exchanger, the utility model designs the heat exchanger into a plate-shell shape, and the plate shell has an arc-shaped concave surface, which is compatible with the convex-arc-shaped bottom of the water tank liner It can fit closely with the bottom of the water tank, increases the heat exchange area, and can improve the heat exchange efficiency. A specific embodiment will be described in detail below.
实施例一Embodiment one
本实施例提出了一种换热器,如图1、图2所示,包括板壳11,板壳11具有弧面状的凹陷面11a,板壳11内部具有内腔12,板壳11的端部具有分别与内腔12连通的进液口13和出液口14。本实施例的换热器,通过设置弧面状的凹陷面,能够与凸弧面状的水箱内胆底部紧密贴合,增加换热面积,提高换热能力,有效解决水箱底部的水温低的问题。其中,可以通过进液口向内腔中注入冷媒,换热后的冷媒再从出液口流出,然后进入蒸发器进行吸热,如此循环。This embodiment proposes a heat exchanger, as shown in Figure 1 and Figure 2, including a plate shell 11, the plate shell 11 has an arc-shaped concave surface 11a, the plate shell 11 has an inner cavity 12 inside, and the plate shell 11 The end portion has a liquid inlet 13 and a liquid outlet 14 respectively communicating with the inner cavity 12 . The heat exchanger of this embodiment, by setting the arc-shaped concave surface, can be closely attached to the bottom of the convex-arc-shaped water tank liner, increasing the heat exchange area, improving the heat exchange capacity, and effectively solving the problem of low water temperature at the bottom of the water tank. question. Among them, the refrigerant can be injected into the inner cavity through the liquid inlet, and the refrigerant after heat exchange flows out from the liquid outlet, and then enters the evaporator to absorb heat, and thus circulates.
内腔12由凹陷面11a与凹陷面11a的对面11b夹设形成。板壳11上与凹陷面11a相对一侧可以是与凹陷面11a弧度一致的弧面结构,也可以是具有底座的结构,其具有与凹陷面11a弧度一致的上表面,与凹陷面11a共同围成密封的弧面状的内腔12。The inner cavity 12 is formed by interposing the concave surface 11a and the opposite surface 11b of the concave surface 11a. The side of the plate shell 11 opposite to the concave surface 11a can be an arc surface structure consistent with the curvature of the concave surface 11a, or a structure with a base, which has an upper surface consistent with the curvature of the concave surface 11a, and is surrounded by the concave surface 11a. A sealed cambered inner cavity 12 is formed.
为了提高冷媒流动均匀性,内腔12的内壁上形成有若干组挡板15,挡板15将内腔12围挡形成若干个流道。冷媒在挡板15的分配下在内腔12中均匀流动,不至于都集中在某一处流动,进一步增加了换热面积,提高换热效率。In order to improve the uniformity of refrigerant flow, several groups of baffles 15 are formed on the inner wall of the inner chamber 12, and the baffles 15 surround the inner chamber 12 to form several flow channels. The refrigerant flows evenly in the inner cavity 12 under the distribution of the baffle plate 15, so as not to flow in a certain place, which further increases the heat exchange area and improves the heat exchange efficiency.
挡板15可以如图3、图4所示的呈人字波纹型、如图5所示的斜线型、平行型或点波板式,当然,挡板15不限于上述几种结构,还可以采用其他结构样式的挡板15,只要实现均匀分配冷媒的效果即可,挡板15可以设置在内腔12的内壁顶部,也可以设置在内腔12的内壁底部。Baffle plate 15 can be herringbone corrugated type as shown in Figure 3, Figure 4, oblique line type as shown in Figure 5, parallel type or corrugated plate type, certainly, baffle plate 15 is not limited to above-mentioned several structures, can also be The baffle plate 15 of other structural styles can be used as long as the effect of evenly distributing the refrigerant can be achieved.
为了提高换热器的承重能力,防止其设置在水箱底部时被水箱压变形,内腔12中优选设置加强筋,当然,加强筋也可以设置在板壳11的外表面,或者同时设置在内腔12中以及板壳11的外表面,以起到加强换热器的支撑能力的作用,加强筋可以同时起到定距的作用。加强筋可以采用点焊的方式固定在内腔12中或者板壳11的外表面。In order to improve the load-bearing capacity of the heat exchanger and prevent it from being deformed by the water tank when it is arranged at the bottom of the water tank, reinforcing ribs are preferably provided in the inner cavity 12. Of course, the reinforcing ribs can also be provided on the outer surface of the plate shell 11, or at the same time. The cavity 12 and the outer surface of the plate shell 11 play a role in strengthening the supporting capacity of the heat exchanger, and the reinforcing rib can also play the role of fixing the distance. The ribs can be fixed in the inner cavity 12 or on the outer surface of the plate shell 11 by means of spot welding.
内腔12由凹陷面11a与凹陷面11a的对面11b夹设形成,为弧面状的腔体,为了提高冷媒的流速,内腔12中冷媒的流通截面有限,优选内腔12的高度为1~3mm,以达到控制内容容积,减小冷媒充注量和压机油沉积的目的。The inner cavity 12 is formed by sandwiching the concave surface 11a and the opposite surface 11b of the concave surface 11a. It is an arc-shaped cavity. In order to increase the flow rate of the refrigerant, the flow section of the refrigerant in the inner cavity 12 is limited. It is preferable that the height of the inner cavity 12 is 1 ~3mm, in order to achieve the purpose of controlling the internal volume, reducing the amount of refrigerant charge and the deposition of press oil.
本实施例中的内腔12不限于直接注入冷媒进行换热,还可以充注防冻液,如图6所示,通过在内腔12中设置有冷媒换热管16,冷媒换热管16螺旋盘设在内腔12中,冷媒换热管16的进口从进液口13伸出,冷媒换热管16的出口从出液口14伸出。通过将冷媒换热管做成螺旋盘型式放置在内腔内,可以降低内腔的受压压力,同时还可以防止冷媒与内腔接触而产生杂质,避免对系统运行造成不利。The inner cavity 12 in this embodiment is not limited to direct injection of refrigerant for heat exchange, but can also be filled with antifreeze. The disc is arranged in the inner cavity 12 , the inlet of the refrigerant heat exchange tube 16 protrudes from the liquid inlet 13 , and the outlet of the refrigerant heat exchange tube 16 protrudes from the liquid outlet 14 . By placing the refrigerant heat exchange tube in the form of a spiral disk and placing it in the inner cavity, the pressure of the inner cavity can be reduced, and at the same time, it can prevent the refrigerant from contacting the inner cavity and produce impurities, which will not cause adverse effects on the operation of the system.
为了提高冷媒在内腔12中的流经路径,进一步提高换热效率,进液口13和出液口14优选对称设置在板壳11两侧,此时,从进液口13到出液口14所经过的路径最长。In order to improve the flow path of the refrigerant in the inner cavity 12 and further improve the heat exchange efficiency, the liquid inlet 13 and the liquid outlet 14 are preferably arranged symmetrically on both sides of the plate shell 11. At this time, from the liquid inlet 13 to the liquid outlet 14 takes the longest path.
实施例二Embodiment two
本实施例提出了一种热泵热水器,如图7所示,包括水箱20,还包括实施例一中所记载的换热器,该换热器设置在水箱20的下方,水箱20包括底部开口的外壳201和设置在外壳201中的内胆(由于角度原因图中未示出),换热器与外壳201的底部密封固定连接。该换热器的结构参见图1-图6所示,包括板壳11,板壳11具有弧面状的凹陷面11a,板壳11内部具有内腔12,板壳11的端部具有分别与内腔12连通的进液口13和出液口14,水箱20的底部与板壳11的凹陷面11a紧密贴合,由于冷媒在内腔12中流动,进而凹陷面11a整个面均可以与内胆中的水进行换热,而且内胆的底部与板壳11的凹陷面11a紧密贴合,因此可以增加换热面积,提高换热能力,有效解决位于水箱底部的水温低的问题。This embodiment proposes a heat pump water heater, as shown in Figure 7, including a water tank 20, and also includes the heat exchanger described in Embodiment 1, the heat exchanger is arranged below the water tank 20, and the water tank 20 includes a The outer casing 201 and the inner tank (not shown in the figure due to angle reasons) arranged in the outer casing 201 , and the heat exchanger is sealed and fixedly connected with the bottom of the outer casing 201 . The structure of the heat exchanger is shown in Figures 1-6, including a plate shell 11, the plate shell 11 has an arc-shaped concave surface 11a, the inside of the plate shell 11 has an inner cavity 12, and the ends of the plate shell 11 have respectively The liquid inlet 13 and the liquid outlet 14 connected to the inner cavity 12, and the bottom of the water tank 20 are closely attached to the concave surface 11a of the plate shell 11. Since the refrigerant flows in the inner cavity 12, the entire surface of the concave surface 11a can be in contact with the inner cavity. The water in the tank exchanges heat, and the bottom of the inner tank is closely attached to the concave surface 11a of the plate shell 11, so the heat transfer area can be increased, the heat transfer capacity can be improved, and the problem of low water temperature at the bottom of the water tank can be effectively solved.
换热器的其他结构可参见实施例一中所记载,在此不做赘述。For other structures of the heat exchanger, reference may be made to the description in Embodiment 1, which will not be repeated here.
为了提高水箱20与换热器的连接稳固性,优选水箱20与板壳11焊接固定,当然也可以采用其他固定方式,不限于焊接固定。In order to improve the stability of the connection between the water tank 20 and the heat exchanger, the water tank 20 and the plate shell 11 are preferably welded and fixed, and of course other fixing methods can also be used, not limited to welding and fixing.
当然,上述说明并非是对本实用新型的限制,本实用新型也并不仅限于上述举例,本技术领域的普通技术人员在本实用新型的实质范围内所做出的变化、改型、添加或替换,也应属于本实用新型的保护范围。Of course, the above description is not a limitation of the present utility model, and the present utility model is not limited to the above-mentioned examples. Those of ordinary skill in the art may make changes, modifications, additions or replacements within the essential scope of the present utility model. It should also belong to the protection scope of the present utility model.
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| CN111805797A (en) * | 2020-07-23 | 2020-10-23 | 徐义红 | Drying device for rubber processing |
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