CN207615833U - Labyrinth piece soldering flux smears tooling - Google Patents

Labyrinth piece soldering flux smears tooling Download PDF

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Publication number
CN207615833U
CN207615833U CN201721797534.7U CN201721797534U CN207615833U CN 207615833 U CN207615833 U CN 207615833U CN 201721797534 U CN201721797534 U CN 201721797534U CN 207615833 U CN207615833 U CN 207615833U
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China
Prior art keywords
tooling
workpiece
mandril
bracket groove
matrix
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CN201721797534.7U
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Chinese (zh)
Inventor
马玉山
马小春
张明明
王媛媛
何涛
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Wuzhong Instrument Co Ltd
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Wuzhong Instrument Co Ltd
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Abstract

The utility model provides a kind of labyrinth piece soldering flux smearing tooling, including tooling matrix, scraper plate and mandril, the end face of the tooling matrix is equipped with bracket groove identical with workpiece shapes, the mandril is at least three, and it is circumferentially distributed in the bottom of bracket groove, the mandril is adjustable through the height of tooling matrix and the axis direction along tooling matrix, when applying trowel coating, workpiece is placed in bracket groove, and workpiece and tooling matrix clearance fit, the scraper plate is for smearing solder flux, and the mandril out of bracket groove for jacking up workpiece.The tooling not only has simple and practical, and the advantages of coating uniform, compared to directly applying trowel coating with brush before or directly scratched with scraper plate, is significantly improved on thickness, in uniformity and in speed.

Description

Labyrinth piece soldering flux smears tooling
Technical field
The utility model is related to tooling and fixture technical field, and tooling is smeared more particularly to a kind of labyrinth piece soldering flux.
Background technology
Labyrinth piece is used for a kind of multilevel decompression structure.Each fluid path has a series of elbow, can limit across The fluid-pressure drop of valve.Labyrinth piece is welded one by one, so that it may to form the more corner different flows of a multichannel Labyrinth block, can effectively prevent and wash away, and effectively reduce noise.It is just needed every to make labyrinth piece can make up labyrinth block Soldering is squeezed to weld on being smeared above the piece of piece labyrinth.Using the advanced configuration of more corner multichannels, operational safety uses The advantages that long lifespan, High Pressure Difference operating mode, become coal chemical industry, power station industry important equipment.Coal chemical industry, power station special high-pressure difference limen Medium is High Pressure Difference, high-temperature medium, not only has powerful erosion, the components such as spool and valve seat to valve to the runner of valve body Sealing surface erosion and abrasion bigger, exit velocity is limited by using the labyrinth block of the more corners of multichannel, erosion can be eliminated Destruction to trim and valve body.
Generally trowel coating is directly applied with brush in the prior art or directly scratched with scraper plate, due to brush or scraper plate dynamics Control that the bad welding flux layer that can cause labyrinth piece surface is in uneven thickness, and labyrinth piece is in brazing process if meeting in uneven thickness There is problems with:
The first, the block of labyrinth after welding in uneven thickness occurs integral inclined.
The second, in uneven thickness to occur thick local solder outflow in the welding process, it is inadequate that solder flux occurs in thin place, It welds shaky.
The place of solder flux thickness, which may flow out, in third, welding process blocks labyrinth piece corner runner.
Utility model content
Technical problem to be solved in the utility model is:In order to overcome in the prior art flux covering it is non-uniform not Foot, the utility model provide a kind of labyrinth piece soldering flux smearing tooling.
The utility model solves its technical problem technical solution to be taken:A kind of labyrinth piece soldering flux painting dauber The end face of dress, including tooling matrix, scraper plate and mandril, the tooling matrix is equipped with bracket groove identical with workpiece shapes, institute It states mandril and is at least three, and be circumferentially distributed in the bottom of bracket groove, the mandril is through tooling matrix and along tooling matrix The height of axis direction is adjustable, and when applying trowel coating, workpiece is placed in bracket groove, and workpiece and tooling matrix clearance fit, described to scrape Plate is for smearing solder flux, and the mandril out of bracket groove for jacking up workpiece.
Further, in order to ensure the uniformity of coating, the depth of the bracket groove is equal to the sum of workpiece and coating layer thickness.Cause This can directly apply trowel coating, and can ensure the equal of coating layer thickness as long as workpiece is put into bracket groove without any adjustment Even property and one straightforward.
Further, the mandril includes sequentially connected head and shaft, and the head bottom is plane, and the shaft is remote One end from head is plane, and the tooling matrix of the middle trench bottom is equipped with the through-hole coordinated with the shaft, and the bar Body and the tooling matrix clearance fit, preferred gap are 0.5mm~1.0mm.
Further, in order to improve the efficiency of smearing, the width of the scraper plate is more than the width of bracket groove.The width of scraper plate is more than The width of bracket groove, that is, more than the width of workpiece, thus circumferentially disposably can all smear entire width direction Upper coating does not have to repetitious blade coating, improves efficiency.
Preferably, the mandril is three, is uniformly distributed circumferentially.Three circumferentially distributed mandrils can either ensure to push up When going out workpiece, workpiece surface stress equalization is not easy to block, and can guarantee using minimum mandril, reduces cost and the top of tooling Go out alignment difficulty when operating, in addition, reducing the contact area of mandril and workpiece surface, reduces and damage is generated to workpiece surface Risk.
Operation principle:
It smears in coating procedure, first according to the thin and thick of workpiece and the thickness of coating can be needed to determine the bracket groove of tooling Working depth, then put the workpiece in the corresponding bracket groove of tooling, trowel coating then is applied with scraper plate, the width of scraper plate is wide more than workpiece Degree makes scraper plate equilibrium be placed in tooling both sides, and after coating is smeared, workpiece is ejected with mandril.It is strictly controlled using the depth of slot The thickness of coating, is placed in tooling both sides using scraper plate and ensure that the thickness of coating is uniform.Between workpiece, mandril and tooling matrix For a certain amount of clearance fit, ensure easily to take out workpiece.Uniform in labyrinth on piece smearing solder flux using the utility model, solder flux is thick Degree is guaranteed, and improves welding performance in the welding process.
The utility model has the beneficial effects that:A kind of labyrinth piece soldering flux provided by the utility model smears tooling, not only With simple and practical, and the advantages of coating uniform, compared to directly applying trowel coating with brush before or directly scratched with scraper plate, It is significantly improved on thickness, in uniformity and in speed.
Description of the drawings
The utility model is described in further detail with reference to the accompanying drawings and examples.
Fig. 1 is the structural schematic diagram of the best embodiment of the utility model;
Fig. 2 is the cross-sectional view of the best embodiment of the utility model;
Fig. 3 is the enlarged structure schematic diagram of A in Fig. 2;
Fig. 4 is that workpiece jacks up status diagram.
In figure:1, tooling matrix, 11, bracket groove, 12, through-hole, 13, locating slot, 2, mandril, 21, head, 22, shaft, 3, work Part, 4, scraper plate.
Specific implementation mode
The utility model is described in detail presently in connection with attached drawing.This figure is the schematic diagram of simplification, only in a schematic way Illustrate the basic structure of the utility model, therefore it only shows composition related with the utility model.
The present embodiment carries out the explanation of tool structure and application method, other shapes by taking a kind of labyrinth piece of circular ring shape as an example Workpiece 3 and the utility model it is substantially similar, as long as the corresponding shape for changing bracket groove 11.
As Figure 1-Figure 4, a kind of labyrinth piece soldering flux of the utility model smears tooling, including tooling matrix 1, scraper plate 4 and mandril 2, the end face of the tooling matrix 1 is equipped with bracket groove 11 identical with 3 shape of workpiece, other end be equipped with The 21 matched locating slot 13 of head of mandril 2, the mandril 2 is at least three, and is circumferentially distributed in the bottom of bracket groove 11, institute The height that mandril 2 is stated through tooling matrix 1 and the axis direction along tooling matrix 1 is adjustable;The depth of the bracket groove 11 is equal to work The sum of part 3 and coating layer thickness;The width of the scraper plate 4 is more than the width of bracket groove 11;When applying trowel coating, workpiece 3 is placed in bracket groove 11 It is interior, and workpiece 3 and 1 clearance fit of tooling matrix, the scraper plate 4 are used for workpiece 3 therefrom for smearing solder flux, the mandril 2 It is jacked up in slot 11.Preferred mandril 2 is three in the present embodiment.
Specifically, the mandril 2 includes sequentially connected head 21 and shaft 22,21 bottom of the head is plane, institute It is plane to state the one end of shaft 22 far from head 21, and the tooling matrix 1 of 11 bottom of the bracket groove is equipped with matches with the shaft 22 The through-hole 12 of conjunction, and the shaft 22 and 1 clearance fit of tooling matrix.
Operation principle:
It smears in coating procedure, first according to the thin and thick of workpiece 3 and the thickness of coating can be needed to determine the bracket groove of tooling 11 working depth, then workpiece 3 is put into the corresponding bracket groove of tooling 11, then scraper plate 4 is used to apply trowel coating, the width of scraper plate 4 More than 3 width of workpiece, 4 equilibrium of scraper plate is made to be placed in tooling both sides, after coating is smeared, workpiece 3 is ejected with mandril 2.Utilize slot Depth strictly control the thickness of coating, be placed in tooling both sides using scraper plate 4 and ensure that the thickness of coating is uniform.Workpiece 3, top Be a certain amount of clearance fit between bar 2 and tooling matrix 1, it is preferred that between workpiece 3 and tooling matrix 1 gap be 0.2mm~ 0.6mm, the gap between the shaft 22 of mandril 2 and the tooling matrix 1 are 0.5mm~1.0mm, to ensure easily to take out workpiece 3.Uniform in labyrinth on piece smearing solder flux using the utility model, solder paste thickness is guaranteed, and improves weldering in the welding process Connect performance.
It is enlightenment, through the above description, relevant work with the above-mentioned desirable embodiment according to the utility model Personnel can carry out various changes and amendments in without departing from the scope of the utility model completely.This item utility model Technical scope is not limited to the contents of the specification, it is necessary to determine its technical scope according to right.

Claims (5)

1. a kind of labyrinth piece soldering flux smears tooling, it is characterised in that:Including tooling matrix (1), scraper plate (4) and mandril (2), institute The end face for stating tooling matrix (1) is equipped with bracket groove (11) identical with workpiece (3) shape, and the mandril (2) is at least three, And it is circumferentially distributed in the bottom of bracket groove (11), the mandril (2) is through tooling matrix (1) and along the axis of tooling matrix (1) The height in direction is adjustable, and when applying trowel coating, workpiece (3) is placed in bracket groove (11), and workpiece (3) is matched with tooling matrix (1) gap It closes, the scraper plate (4) is used to jack up workpiece (3) out of bracket groove (11) for smearing solder flux, the mandril (2).
2. piece soldering flux in labyrinth as described in claim 1 smears tooling, it is characterised in that:The depth of the bracket groove (11) is equal to The sum of workpiece (3) and coating layer thickness.
3. piece soldering flux in labyrinth as described in claim 1 smears tooling, it is characterised in that:The mandril (2) includes connecting successively The head (21) and shaft (22) connect, head (21) bottom are plane, the one end of the shaft (22) far from head (21) For plane, the tooling matrix (1) of bracket groove (11) bottom is equipped with the through-hole (12) coordinated with the shaft (22), and described Shaft (22) and tooling matrix (1) clearance fit.
4. piece soldering flux in labyrinth as described in claim 1 smears tooling, it is characterised in that:The width of the scraper plate (4) is more than The width of bracket groove (11).
5. piece soldering flux in labyrinth as described in claim 1 smears tooling, it is characterised in that:The mandril (2) is three, along week To being uniformly distributed.
CN201721797534.7U 2017-12-21 2017-12-21 Labyrinth piece soldering flux smears tooling Active CN207615833U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201721797534.7U CN207615833U (en) 2017-12-21 2017-12-21 Labyrinth piece soldering flux smears tooling

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201721797534.7U CN207615833U (en) 2017-12-21 2017-12-21 Labyrinth piece soldering flux smears tooling

Publications (1)

Publication Number Publication Date
CN207615833U true CN207615833U (en) 2018-07-17

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CN201721797534.7U Active CN207615833U (en) 2017-12-21 2017-12-21 Labyrinth piece soldering flux smears tooling

Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110243641A (en) * 2019-04-29 2019-09-17 天津津贝尔建筑工程试验检测技术有限公司 Scratch the tool set of the small-sized template of putty

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110243641A (en) * 2019-04-29 2019-09-17 天津津贝尔建筑工程试验检测技术有限公司 Scratch the tool set of the small-sized template of putty

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