CN207610547U - A kind of novel die mould stove - Google Patents
A kind of novel die mould stove Download PDFInfo
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- CN207610547U CN207610547U CN201721681469.1U CN201721681469U CN207610547U CN 207610547 U CN207610547 U CN 207610547U CN 201721681469 U CN201721681469 U CN 201721681469U CN 207610547 U CN207610547 U CN 207610547U
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- die mould
- hollow out
- backing plate
- furnace bottom
- support
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Abstract
The utility model provides a kind of novel die mould stove, including furnace body, furnace bottom, fire door and support component；Furnace bottom is movably arranged on the underface of furnace body, and furnace body and furnace bottom form the die mould chamber with opening；Fire door is used to open and seals die mould chamber, is movably arranged on opening；Support component is arranged on the upper surface of furnace bottom, and support component includes the hollow out support element and backing plate overlapped successively from the bottom to top；Hollow out support element includes support frame and hollow out position, and support frame lower end is equipped with the air hole of connection hollow-out part and die mould chamber, and the specification and the size of hollow out support element upper surface of backing plate match, and the flatness of every meter of the upper surface of backing plate is no more than 2mm.Using the technical solution of the utility model, effect is：Overall structure is simplified, and without new purchase device, substantially reduces cost；The Combination Design of hollow out support element and backing plate is conducive to the heat transmission circulation at die mould chamber and hollow out position, ensures the uniformity of die mould effect and temperature, greatly improve the quality of product.
Description
Technical field
The utility model is related to technical field of board processing, and in particular to a kind of novel die mould stove for sheet fabrication.
Background technology
The processing of plank template is always the difficult point and key point during sheet fabrication, but using client to template
Requirement be increasingly stringenter, existence conditions cannot be satisfied the requirement of client, and be entirely outer committee, this is to product quality and production week
The control of phase is in runaway condition.
Existing template processing mode has vacuum creep orthopedic and uses potoven die mould, potoven die mould：As its name suggests
It is the melt pit for digging out certain size below earth's surface, in five faces of melt pit all around a circle resistance wire, plank is put into it
In, while the steel plate of upper constant weight is pressed in plate surface, it is discharged using high temperature and institute's ballast amount residual present in plank
Remaining internal stress, to achieve the purpose that template is smooth.One production cycle is probably 7 days, and leakproofness is not in this way
Good, die mould effect is less desirable, especially for thin plate (thickness 2.0mm or less) or slab (thickness 20.0mm or more)
Plank, die mould effect is poor (cannot meet unevenness≤3mm/m), cannot a die mould just meet the requirements, need to use
Multiple die mould repeatedly is orthopedic using vacuum creep；Although the orthopedic effect of vacuum creep is good, its production cost is too high.Cause
This, there are identified below for existing two ways：New purchase of equipment is needed, investment is big, and of high cost, maintenance cost is also higher.
Therefore, it is badly in need of a kind of structure simplify, is easy to operate, saving cost and can be suitably used for the orthopedic device of plank to solve
Problems of the prior art.
Utility model content
The utility model aim, which is to provide a kind of structure, simplifies, is easy to operate, saving cost and can be suitably used for plank and rectify
The device of shape, specific technical solution are as follows：
A kind of novel die mould stove, including furnace body, furnace bottom, fire door and support component；
The furnace bottom is movably arranged on the underface of the furnace body, and the furnace body and furnace bottom form the die mould with opening
Chamber；Fire door is used to open and seals the die mould chamber, is movably arranged on the opening；
The support component is arranged on the upper surface of the furnace bottom, and the support component includes being overlapped successively from the bottom to top
The hollow out support element and backing plate of setting；The hollow out support element includes support frame and is arranged on the support frame
Hollow out position, the support frame lower end are equipped with the air hole for being connected to the hollow out position and the die mould chamber；The backing plate
Specification and the size of hollow out support element upper surface match, and the flatness of every meter of the upper surface of the backing plate is no more than 2mm.
Preferred in above technical scheme, the cross section of the hollow out position in the horizontal plane is regular polygon, trapezoidal, round
At least one of the sealing shape of shape, the sealing shape of circular arc line and circular arc line composition and straight line and circular arc line composition.
Preferred in above technical scheme, the thickness of the hollow out support element is 80-120mm；The hollow out position is most
Large scale is no more than 160mm, and the distance between two neighboring described hollow out position is 1-5mm.
Preferred in above technical scheme, the hollow out support element is the heat-resisting billets of ZG2Cr14Ni7Si；The backing plate
Material be straight carbon steel or low-alloy steel, thickness 60-80mm.
It is preferred in above technical scheme, further include cover board, the specification of the cover board lower surface is the upper table of the backing plate
0.6-1.0 times of face；The weight of the cover board is 2.5-4.0 tons；The material of the cover board is straight carbon steel or low-alloy steel；Institute
The flatness for stating every meter of cover board lower surface is no more than 3mm.
It is preferred in above technical scheme, the furnace bottom include the lower support baseboard overlapped successively from the bottom to top, every
Thermosphere and fire brick layer, the lower support baseboard are movably arranged on the underface of the furnace body, the row by ground-engaging element
It walks component with extraneous track groups to match, the furnace bottom and support component can be driven to be laid with direction along track groups and moved.
Preferred in above technical scheme, the ground-engaging element includes roller group.
Using the technical solution of the utility model, have the advantages that：
(1) the novel die mould stove of the utility model includes furnace body, furnace bottom, fire door and support component；The furnace bottom activity
It is arranged in the underface of the furnace body, and the furnace body and furnace bottom form the die mould chamber with opening；Fire door be used to open with it is close
The die mould chamber is sealed, the opening is movably arranged on；The support component is arranged on the upper surface of the furnace bottom, described
Support component includes the hollow out support element and backing plate overlapped successively from the bottom to top；The hollow out support element includes support rib
Frame and the hollow out position being arranged on the support frame, the support frame lower end, which is equipped with, is connected to the hollow out position and institute
The air hole of die mould chamber is stated, the specification of the backing plate and the size of hollow out support element upper surface match, the backing plate
The flatness of every meter of upper surface is no more than 2mm.Overall structure is simplified, and convenient for making, and need to only be carried out on original die mould stove
Simple refit substantially reduces cost without new purchase device；The Combination Design of hollow out support element and backing plate, be conducive to die mould chamber and
The heat transmission at hollow out position circulates, and ensures the uniformity of die mould effect and temperature, greatly improves the quality of product.
(2) cross section of hollow out position described in the utility model in the horizontal plane is regular polygon, trapezoidal, round, round
At least one of the sealing shape of the sealing shape and straight line and circular arc line composition of camber line and circular arc line composition.Hollow out position
Structure can be designed according to actual demand, be subject to the heat flow for meeting die mould chamber and hollow out position.
(3) thickness of hollow out support element described in the utility model is 80-120mm；The full-size at the hollow out position
No more than 160mm, the distance between two neighboring described hollow out position is 1-5mm, ensures die mould chamber and hollow out position as far as possible
Temperature it is uniform, further ensure that product quality.
(4) further include cover board in the utility model, the specification of the cover board lower surface is the upper surface of the backing plate
0.6-1.0 times；The weight of the cover board is 2.5-4.0 tons；The material of the cover board is straight carbon steel or low-alloy steel；The lid
The flatness of every meter of plate lower surface is no more than 3mm.The Combination Design of cover board, backing plate and hollow out support element so that this practicality is new
The die mould stove of type can complete school type Duplex treatment of annealing and press, and uniformly discharge internal stress remaining in plank as far as possible, it is ensured that
The flatness of product greatly improves the quality of product.
(5) furnace bottom includes the lower support baseboard overlapped successively from the bottom to top, thermal insulation layer and resistance in the utility model
Resistance wire heat production is equipped with according further to the prior art so that entire die mould chamber equalizing temperature in firebrick layer, furnace bottom and furnace body；Walking
The design of component is convenient for annealing to product, presses the processing such as orthopedic and unloading (preferably：Can be in stove exterior product, then be transported to
Orthopedic processing is annealed or pressed in stove, finally in stove thio-glycidyl ether product), it is easy to operate.
Other than objects, features and advantages described above, the utility model also has other purposes, feature and excellent
Point.Below with reference to figure, the utility model is described in further detail.
Description of the drawings
The attached drawing constituted part of this application is used to provide a further understanding of the present invention, the utility model
Illustrative embodiments and their description are not constituted improper limits to the present invention for explaining the utility model.In attached drawing
In：
Fig. 1 is the structural schematic diagram of the novel die mould stove of the preferred embodiment in the utility model 1；
Fig. 2 is the positive structure schematic for assembling hollow out support element in Fig. 1；
Fig. 3 is the B-B sectional views of Fig. 2；
Fig. 4 is broken section enlarged drawing when pressing orthopedic processing；
Wherein, 1, furnace body, 2, furnace bottom, 2.1, lower support baseboard, 2.2, thermal insulation layer, 2.3, fire brick layer, 2.4, running part
Part, 3, fire door, 4, support component, 4.11, hollow out support element, A1, support frame, A2, hollow out position, A3, air hole, 4.12,
Backing plate, 5, cover board, 6, track groups, 7, product.
Specific implementation mode
The embodiments of the present invention are described in detail below in conjunction with attached drawing, but the utility model can be according to power
Profit requires to limit and the multitude of different ways of covering is implemented.
Embodiment 1：
Referring to Fig. 1-Fig. 3 (schematic diagram when Fig. 1 is annealing), a kind of novel die mould stove, including furnace body 1, furnace bottom 2, fire door 3
And support component 4 can root according to the prior art according to having resistance wire heat production, concrete structure not to illustrate on furnace body and furnace bottom
It is obtained according to the prior art.
The furnace bottom 2 is movably arranged on the underface of the furnace body 1, and the furnace body 1 and furnace bottom 2 are formed with opening
Die mould chamber；Fire door 3 is used to open and seals the die mould chamber, is movably arranged on the opening.Specifically：The furnace bottom 2
Including overlap successively from the bottom to top lower support baseboard 2.1 (preferably 250mm), thermal insulation layer 2.2 (preferably 200mm) and
Fire brick layer 2.3 (preferably 114mm), the lower support baseboard 2.1 are movably arranged on the furnace body 1 by ground-engaging element 2.4
Underface, the ground-engaging element 2.4 match with extraneous track groups 6, and the furnace bottom 2 and support component 4 can be driven along track groups
Direction is laid with to be moved.The preferably ground-engaging element includes roller group herein.
The support component 4 is arranged on the upper surface of the furnace bottom 2, and the support component 4 includes from the bottom to top successively
The hollow out support element 4.11 and backing plate 4.12 overlapped, Details as Follows：
The structure of the hollow out support element 4.11 refers to Fig. 2 and Fig. 3 comprising support frame A1 and setting are in the branch
Hollow out position A2 on support bone frame A1, the lower ends the support frame A1, which are equipped with, is connected to the hollow out position A2 and the die mould chamber
Air hole A3；The specification of the backing plate 4.12 and the size of 4.11 upper surface of hollow out support element match, the backing plate
The flatness of 4.12 every meter of upper surface is no more than 2mm.The cross sections of the hollow out position A2 in the horizontal plane be regular polygon,
In the sealing shape and straight line of trapezoidal, round, circular arc line and circular arc line composition and the sealing shape of circular arc line composition at least
A kind of (being illustrated as regular hexagon in Fig. 2 and Fig. 3, arc transition connection can be used in adjacent twice of handing-over vehicle).The hollow out support
The thickness of part 4.11 is 80-120mm；The full-size of the hollow out position A2 is no more than 160mm, the two neighboring hollow-out parts
The distance between position A2 is 1-5mm.The hollow out support element 4.11 is the heat-resisting billets of ZG2Cr14Ni7Si.
The material of the backing plate is straight carbon steel or low-alloy steel, thickness 60-80mm.
In order to realize pressure orthotic procedure, the die mould stove of the present embodiment further includes that cover board 5 (presses the position of each component in orthopaedic procedures
The relationship of setting refers to Fig. 4), the specification of 5 lower surface of the cover board is 0.6-1.0 times (preferably 1.0 of the upper surface of the backing plate 4.12
Times)；The weight of the cover board 5 is 2.5-4.0 tons；The material of the cover board is straight carbon steel or low-alloy steel；Under the cover board 5
The flatness on every meter of surface is no more than 3mm.
Using the novel die mould stove of the present embodiment, specifically：
Annealing process：A, fire door is opened；Ground-engaging element drives furnace bottom (being installed with support component on furnace bottom) along track
Group moves to outside furnace body；B, product is placed on backing plate；C, ground-engaging element drives furnace bottom (to have support component and production on furnace bottom
Product) it moves in furnace body, product is located at die mould intracavitary at this time；D, fire door is closed；Opening resistor silk is made annealing treatment；E, it anneals
After the completion of processing, fire door is opened, ground-engaging element drives furnace bottom (having support component and product on furnace bottom) to move to outside furnace body, unloads
Product.
Press orthopaedic procedures and annealing process the difference is that, after product is placed on backing plate, need cover board
It is pressed on product and (refers to Fig. 4), other operations can be identical as annealing.It is adopted while the device that the present embodiment can also be used
With other construction technology.
Using the novel die mould stove of the present embodiment, effect is：Overall structure is simplified, convenient for making, and only need to be original
Simple refit is carried out on die mould stove, without new purchase device, substantially reduces cost；The need of annealing and the orthopedic Duplex treatment of pressure can be met
It asks, greatly improves the quality of product；The conduction that furnace heat can be improved keeps in-furnace temperature uniformity more preferable, improves plank
The releasing effect of internal residual internal stress, to make the unevenness of every meter of plank be no more than 3mm.
The above descriptions are merely preferred embodiments of the present invention, is not intended to limit the utility model, for this
For the technical staff in field, various modifications and changes may be made to the present invention.It is all in the spirit and principles of the utility model
Within, any modification, equivalent replacement, improvement and so on should be included within the scope of protection of this utility model.
Claims (7)
1. a kind of novel die mould stove, which is characterized in that including furnace body (1), furnace bottom (2), fire door (3) and support component (4)；
The furnace bottom (2) is movably arranged on the underface of the furnace body (1), and the furnace body (1) and furnace bottom (2) are formed to have and be opened
The die mould chamber of mouth；Fire door (3) is used to open and seals the die mould chamber, is movably arranged on the opening；
The support component (4) is arranged on the upper surface of the furnace bottom (2), the support component (4) include from the bottom to top according to
The secondary hollow out support element (4.11) overlapped and backing plate (4.12)；The hollow out support element (4.11) includes support frame
(A1) and hollow out position (A2) on the support frame (A1) is set, support frame (A1) lower end is equipped with connection institute
State the air hole (A3) of hollow out position (A2) and the die mould chamber；The specification of the backing plate (4.12) and the hollow out support element
(4.11) size of upper surface matches, and the flatness of every meter of the upper surface of the backing plate (4.12) is no more than 2mm.
2. novel die mould stove according to claim 1, which is characterized in that the cross of the hollow out position (A2) in the horizontal plane
The sealing shape and straight line and circular arc line that section is regular polygon, trapezoidal, round, circular arc line and circular arc line form form close
Seal at least one of shape.
3. novel die mould stove according to claim 2, which is characterized in that the thickness of the hollow out support element (4.11) is
80-120mm；The full-size of the hollow out position (A2) is no more than 160mm, between the two neighboring hollow out position (A2)
Distance is 1-5mm.
4. novel die mould stove according to claim 1, which is characterized in that the hollow out support element (4.11) is
The heat-resisting billets of ZG2Cr14Ni7Si；The material of the backing plate is straight carbon steel or low-alloy steel, thickness 60-80mm.
5. novel die mould stove according to any one of claims 1-4, which is characterized in that further include cover board (5), the lid
The specification of plate (5) lower surface is 0.6-1.0 times of the upper surface of the backing plate (4.12)；The weight of the cover board (5) is 2.5-
4.0 ton；The material of the cover board is straight carbon steel or low-alloy steel；The flatness of every meter of the lower surface of cover board (5) is no more than
3mm。
6. novel die mould stove according to claim 5, which is characterized in that the furnace bottom (2) includes weighing successively from the bottom to top
Lower support baseboard (2.1), thermal insulation layer (2.2) and the fire brick layer (2.3) of folded setting, the lower support baseboard (2.1) pass through
Ground-engaging element (2.4) is movably arranged on the underface of the furnace body (1), the ground-engaging element (2.4) and extraneous track groups phase
Match, the furnace bottom (2) and support component (4) can be driven to be laid with direction along track groups and moved.
7. novel die mould stove according to claim 6, which is characterized in that the ground-engaging element (2.4) includes roller group
(2.41)。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721681469.1U CN207610547U (en) | 2017-12-06 | 2017-12-06 | A kind of novel die mould stove |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721681469.1U CN207610547U (en) | 2017-12-06 | 2017-12-06 | A kind of novel die mould stove |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207610547U true CN207610547U (en) | 2018-07-13 |
Family
ID=62797404
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721681469.1U Active CN207610547U (en) | 2017-12-06 | 2017-12-06 | A kind of novel die mould stove |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207610547U (en) |
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2017
- 2017-12-06 CN CN201721681469.1U patent/CN207610547U/en active Active
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