CN207598839U - A kind of mechanical overload protection device - Google Patents

A kind of mechanical overload protection device Download PDF

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Publication number
CN207598839U
CN207598839U CN201721493028.9U CN201721493028U CN207598839U CN 207598839 U CN207598839 U CN 207598839U CN 201721493028 U CN201721493028 U CN 201721493028U CN 207598839 U CN207598839 U CN 207598839U
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China
Prior art keywords
cylinder
overload protection
arc groove
gear shaft
driving cog
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CN201721493028.9U
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柳林
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Suzhou Ganlu Electromechanical Technology Co Ltd
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Suzhou Ganlu Electromechanical Technology Co Ltd
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Abstract

The utility model is related to a kind of mechanical overload protection devices, including active gear shaft, overload protection part and driven gear ring.Active gear shaft is equipped with the first circumferentially distributed driving cog, and adjacent first transmission between cog forms the first arc groove, and the circular arc of adjacent first arc groove is tangent.Overload protection part is set on active gear shaft, which includes multiple elastic cylinders.Driven tooth snare is located on overload protection part, which is equipped with the second circumferentially distributed driving cog close to the inner wall of overload protection part, and adjacent second transmission between cog forms the second arc groove, and the circular arc of adjacent second arc groove is tangent.Elastic cylinder is placed between the first arc groove and the second arc groove, and elastic cylinder and the central axis of the first arc groove and the second arc groove.The problems such as the utility model is simple in structure, the transmission of torsion can be cut off when loading and overloading, and it is stuck to solve transmission, rotating member damage in end caused by motor rotation blockage and burn-down of electrical machinery.

Description

A kind of mechanical overload protection device
Technical field
The utility model is related to technical field of mechanical transmission, and in particular to a kind of mechanical overload protection device especially exists Occur transmission card set, motor rotation blockage when can cut off torsion transmission overload protection shaft.
Background technology
In mechanical transmission fields, the power that motor generates needs to transmit by transmission system, in industry is driven, due to work The chance failure of condition bad environments or transmission link, inevitably will appear transmission it is stuck, cause the situation of motor rotation blockage.It is and current Transmission link is substantially all using power source and loaded rigid direct-connection transmission, once occur being driven stuck, motor rotation blockage situation, it is past Toward burn-down of electrical machinery, reduction box damage and the damage of final drive part can be caused, serious economic loss, but also meeting are not only caused Delay production, schedule delays, its maintenance cost is high for the repair of equipment, and maintenance cycle is longer.
In the prior art, certain safeguard measure is also taken regarding to the issue above, but current safeguard measure is extensive The mode of use detection current of electric realize that and this protected mode is protected after failure, i.e., failure has been made It is just shut down after into loss, it is impossible to tackle the problem at its root.
Invention content
For the above problem of the prior art, the purpose of the utility model is to provide it is a kind of it is simple in structure, loading The mechanical overload protection device of torsion transmission can be cut off during load, stuck so as to efficiently solve transmission, when motor rotation blockage causes The damage of end rotating member and the problems such as burn-down of electrical machinery.
In order to solve the above-mentioned technical problem, the technical solution of the utility model is specific as follows:
A kind of mechanical overload protection device, including active gear shaft, overload protection part and driven gear ring, wherein,
The active gear shaft, for connecting input power with power source, the active gear shaft is equipped with circumferentially distributed along its The first driving cog, it is adjacent it is described first transmission between cog formed the first arc groove, the circular arc of adjacent first arc groove It is tangent,
The overload protection part is set on the active gear shaft, and the overload protection part includes multiple elastic cylinders,
The driven gear ring, for connecting output power with load, the driven tooth snare is located at the overload protection part On, the driven gear ring is equipped with close to the inner wall of the overload protection part along the second circumferentially distributed transmission of the driven gear ring Tooth, the adjacent second transmission between cog form the second arc groove, and the circular arc of adjacent second arc groove is tangent,
The elastic cylinder is placed between first arc groove and the second arc groove, and the elastic cylinder Central shaft and first arc groove and the central axis of the second arc groove.
Further, the active gear shaft includes driving shaft and the first cylinder for being set on the driving shaft, and described the One driving cog is uniformly distributed on its outer surface along the circumferential direction of first cylinder,
First driving cog is strip, and along the axially extending of first cylinder.
Further, the driven gear ring includes the second cylinder and the outer ring being set on second cylinder, described outer It encloses for being connect with external load,
Second cylinder is set on the overload protection part, circumferential direction of second driving cog along second cylinder It is evenly distributed on its inner wall,
Second driving cog is strip, and along the axially extending of second cylinder.
Preferably, the tooth height of first driving cog is identical with the tooth height of second driving cog.
Further, the mechanical overload protection device further includes first end cover and second end cover, the first end cover and Second end cover is separately positioned on the both ends of the active gear shaft, for causing the central shaft of the active gear shaft and driven gear ring same Axis, and limit the axial float of the elastic cylinder.
Preferably, the first end cover includes first annular fixed part and is arranged on the first annular fixed part side Third cylinder, the first annular fixed part are coaxially disposed with the third cylinder and are set in one end of the active gear shaft Portion,
Second cover board includes the second annular fixed part and is arranged on the 4th column of the described second annular fixed part side Body, the described second annular fixed part are coaxially disposed with the 4th cylinder and are set in the other end of the active gear shaft.
Further, the mechanical overload protection device further includes the first middleware and the second middleware,
First middleware is set in the one end of the active gear shaft and is bonded with the inner wall of the third cylinder,
Second middleware is set in the other end of the active gear shaft and is bonded with the inner wall of the 4th cylinder.
Preferably, the first end cover and second end cover are processed into axle sleeve structure, the endoporus of the axle sleeve and the master Moving axis clearance fit is set.
A kind of mechanical overload protection device of the utility model, has the advantages that:
The utility model is equipped with due to active gear shaft along its first circumferentially distributed driving cog, adjacent first transmission Between cog forms the first arc groove, and the circular arc of adjacent first arc groove is tangent, the inner wall of driven gear ring be equipped with along it is described from The second circumferentially distributed driving cog of moving teeth circle, the adjacent second transmission between cog form the second arc groove, adjacent second arc The circular arc of groove is tangent, and the overload protection part being made of multiple elastic cylinders is arranged between active gear shaft and driven gear ring, And elastic cylinder is placed between the first arc groove and the second arc groove, elastic cylinder and the first arc groove and the second arc The central axis of connected in star, adjacent spring cylinder is circumscribed, above structure setting so that when the load overload on driven gear ring When causing the card to set stall, the transmission of torsion can be cut off in time, and stuck because being driven so as to effectively avoid, motor rotation blockage is led The end rotating member damage of cause and burn-down of electrical machinery, anti-stopping power continue progression of failure caused by being transferred to trouble location.
Description of the drawings
It, below will be to institute in embodiment or description of the prior art in order to illustrate more clearly of the technical solution of the utility model Attached drawing to be used is needed to be briefly described.It should be evident that the accompanying drawings in the following description is only some of the utility model Embodiment, for those of ordinary skill in the art, without creative efforts, can also be attached according to these Figure obtains other attached drawings.
Fig. 1 is the three-dimensional exploded view that the mechanical overload that one embodiment of the utility model provides ensures device;
In figure:10- active gear shafts, 20- overload protection parts, 30- driven tooth blowout patches, the first driving cogs of 101-, 102- first Arc groove, 21- elastic cylinders, the second driving cogs of 301-, the second arc grooves of 302-, 11- driving shafts, the first cylinders of 12-, The second cylinders of 31-, 32- outer rings, 41- first end covers, 42- second end covers, the first annular fixed parts of 411-, 412- third cylinders, The annular fixed parts of 421- second, the 4th cylinders of 422-, the first middlewares of 51-, the second middlewares of 52-.
Specific embodiment
The following is a combination of the drawings in the embodiments of the present utility model, and the technical scheme in the embodiment of the utility model is carried out It clearly and completely describes, it is clear that the described embodiments are only a part of the embodiments of the utility model rather than whole Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are in the premise for not making creative work Lower all other embodiments obtained, shall fall within the protection scope of the present invention.
It should be noted that term " first " in the specification and claims of the utility model and above-mentioned attached drawing, " second " etc. is the object for distinguishing similar, and specific sequence or precedence are described without being used for.It should be appreciated that in this way The data used can be interchanged in the appropriate case, can be in addition at this so as to the embodiment of the utility model described herein In diagram or description those other than sequence implement.
Specific embodiment
The utility model provide it is a kind of it is simple in structure, load overload when can cut off torsion transmission machine overload protection Device, it is stuck so as to efficiently solve transmission, the problems such as the caused end rotating member damage of when motor rotation blockage and burn-down of electrical machinery.
Referring to Fig. 1, the mechanical overload protection device includes active gear shaft 10, overload protection part 20 and driven tooth shaft 30, Wherein, for active gear shaft 10 for connecting input power with power source, power source herein is generally motor, active gear shaft 10 and electricity The output terminal connection of machine, so as to which the power that motor provides is input to transmission system.Driven gear ring 30 is used to connect with external load It connects, so as to export power outward, driven gear ring 30 is set in outside active gear shaft 10.
In the prior art, driven gear ring 30 is directly set on active gear shaft 10, and this rigid connection causes occurring Carry it is stuck, when driven gear ring 30 can not rotate, often because torsion is excessive so that final drive damage and burn-down of electrical machinery.
The mechanical overload protection device of the utility model is arranged between active gear shaft 10 and driven gear ring 30 with bullet The overload protection part 20 of property, the overload protection part 20 of the elasticity can generate deformation beyond normal torque, so as to make It obtains and generates relative displacement between active gear shaft 10 and driven gear ring 30, realize the cut-out of torsion transmission, both protect power source The motion after the device is also protected such as motor, and itself will not be damaged.
With continued reference to Fig. 1, the active gear shaft 10 of the utility model is equipped with along its first circumferentially distributed driving cog 101, The first arc groove 102 is formed between adjacent first driving cog 101, and the circular arc of adjacent first arc groove 102 is tangent, institute It states overload protection part 20 to be set on the active gear shaft 10, and fits with the active gear shaft 10.
The overload protection part 20 is arranged in order to form one by including multiple elastic cylinders 21, each elastic cylinder 21 A cylindrical sleeve being set in outside active gear shaft 10.The elastic cylinder 21 can be that solid cylinder may be hollow cylinder Body, it is contemplated that the complexity of processing and manufacturing, the present embodiment preferably the elastic cylinder 21 be solid cylinder, the filled circles Cylinder is made of elastic material, such as can be polyurethane rubber, PU.
The driven gear ring 30 is set on the overload protection part 20, and the driven gear ring 30 is close to the overload protection The inner wall of part 20 is equipped with along the second circumferentially distributed driving cog 301 of the driven gear ring 30, adjacent second driving cog 301 Between form the second arc groove 302, the circular arc of adjacent second arc groove 302 is tangent.
The elastic cylinder 21 is placed between 102 and second arc groove 302 of the first arc groove, and the elasticity The central axis of the central shaft of cylinder 21 and 102 and second arc groove 302 of the first arc groove.Due to adjacent The circular arc of one arc groove 102 is tangent, and the circular arc of adjacent second arc groove 302 is tangent, when each elastic cylinder 21 is placed in When between the first arc groove 102 and the second arc groove 302 so that adjacent spring cylinder 21 is in tangent state.
The operation principle of the mechanical overload protection device is as follows:When power source drives 10 rotary input power of active gear shaft When, due to the central shaft of the first arc groove 102 on active gear shaft 10 and the central shaft of elastic cylinder 21 and driven gear ring The central axis of the second arc groove 302 on 30, therefore, in the case where elastic cylinder 21 is not deformed, actively Tooth shaft 10 will not generate displacement, the two meeting synchronous rotary, so as to achieve the purpose that normally to be driven with driven gear ring 30.
When the load being connected on driven gear ring 30 transfinite i.e. overload lead to occur stuck stall when, driven gear ring 30 can not Rotation, but power source still conveys power to active gear shaft 10 at this time, due to elastic cylinder 21 be placed in the first arc groove 102 with Between second arc groove 302, which can be in the first driving cog 101 with being generated under the extruding of the second driving cog 301 Deformation, outside wall surface can be flattened by moment, and be pushed on driven gear ring 30 by the first driving cog 101 on active gear shaft 10 simultaneously The second adjacent arc groove 302, form all elastic cylinder of overload protection part 20 since the above process is happened at simultaneously On body 21, i.e., all elastic cylinder 21 constantly repeats:The process of deformation → movement → deformation → movement ..., it is achieved thereby that The cut-out that torsion transmits so that power source such as motor is unlikely to burn, be also unlikely to power continue to be transmitted to trouble location make therefore Barrier upgrading.
In one preferred embodiment, the active gear shaft 10 includes driving shaft 11 and is set in the driving shaft 11 On the first cylinder 12, first driving cog 101 is uniformly distributed on its outer surface along the circumferential direction of first cylinder 12, institute The first driving cog 101 is stated as strip, and along the axially extending of first cylinder 12, is formed in adjacent first driving cog 101 Between the first arc groove 102 therefore also along the axially extending of the first main body 12.
The driven gear ring 30 includes the second cylinder 31 and the outer ring 32 being set on second cylinder 31, the outer ring 32 are used to connect with external load.The outer ring 3 can be gear, sprocket wheel, belt pulley or shaft coupling, it is, of course, also possible to be it His form, spreads out of power as long as can realize, the utility model is not restricted this.
Second cylinder 31 is set on the overload protection part 20, and second driving cog 301 is along second column The circumferential direction of body 31 is evenly distributed on its inner wall.Second driving cog 301 is strip, and along the axis of second cylinder 31 To extension, therefore the second arc groove 302 being formed between adjacent second driving cog 301 prolongs also along the axial direction of the second main body 31 It stretches.
The size of torsion of the tooth height of first driving cog 101 and the second driving cog 301 with generating is related, and general torsion is got over Greatly, tooth Gao Yuegao.In addition, the tooth height of driving cog is also related with the material of elastic cylinder 21, its bullet for having of different materials Property it is different, therefore, the deformation degree of elastic cylinder 21 made of different materials is also different, it is preferred that the first driving cog 101 High size that is determining while considering born torsion and the material of elastic cylinder with the tooth of the second driving cog 301.
In one preferred embodiment, the tooth of the tooth height of first driving cog 101 and second driving cog 301 It is high identical, manufacture difficulty can be both reduced in this way, can also achieve the effect that preferably to cut off torsion transmission.Certainly, it needs Bright, the tooth height of the first driving cog 101 and the second driving cog 301 can also be different, and the tooth height of such as the first driving cog 101 is less than The tooth of second driving cog 301 is high.
Since elastic cylinder 21 can be due to generating during deformation, movement with driven gear ring 30 and active gear shaft 10 It rubs and heat, elastic cylinder 21 is burnt out due to no heating of oil in order to prevent, in one embodiment, in overload protection part 20 Installation site filling lubricating substance, the non-corrosive lubricating grease such as vaseline or to rubber, it is ensured that cut in torsion transmission Deformation during disconnected was not only smooth, but also can protect overload protection part 20, so as to extend the service life of the device.
In another preferred embodiment, which further includes first end cover 41 and second end cover 42, the first end cover 41 and second end cover 42 are separately positioned on the both ends of the active gear shaft 10, for causing the active Tooth shaft 10 and the central axis of driven gear ring 30, and limit the axial float of the elastic cylinder 21.
Specifically, as shown in Figure 1, the first end cover 41 includes first annular fixed part 411 and is arranged on described first The third cylinder 412 of annular 411 side of fixed part, the first annular fixed part 411 are coaxially set with the third cylinder 412 It puts.The first annular fixed part 411 is set in the one end of active gear shaft 10, for first end cover 41 and driven gear ring 30 to be connected It connects, is equipped with such as on first annular fixed part 412 along its first circumferentially distributed bolt hole, is equipped with and this on driven gear ring 30 First annular fixed part 411 during installation, is bonded one with driven gear ring 30 by matched second bolt hole of the first bolt hole Then side, and the first bolt hole is aligned with the second bolt hole installation bolt and passes through fastener and fixes, thus by first end Lid 41 is fixedly attached to the side of driven gear ring 30.
The second end cover 42 includes the second annular fixed part 421 and is arranged on the described second annular 421 side of fixed part The 4th cylinder 422, the second annular fixed part 421 is coaxially disposed with the 4th cylinder 422.The second annular fixed part 421 are set in the other end of active gear shaft 10, such as solid in the second annular for second end cover 42 to be connect with driven gear ring 30 Determine portion 421 to be equipped with along its circumferentially distributed third bolt hole, be equipped on driven gear ring 30 and matched with the third bolt hole The 4th bolt hole, during installation, the second annular fixed part 421 is bonded the opposite side with driven gear ring 30, and cause third spiral shell Keyhole is aligned with the 4th bolt hole, then installation bolt and is passed through fastener and is fixed, so as to which second end cover 42 be fixedly attached to The opposite side of driven gear ring 30.
In another preferred embodiment, which further includes among the first middleware 51 and second Part 52.
First middleware 51 be set in the one end of the active gear shaft 10 and with the inner wall of the third cylinder 412 Fitting.Second middleware 52 be set in the other end of the active gear shaft 10 and with the inner wall of the 4th cylinder 422 Fitting.Specifically, in first middleware 51 resettlement groove of the inner wall of third cylinder 412 equipped with invagination, in the 4th cylinder 422 Wall is equipped with 52 resettlement groove of the second middleware of invagination, and the first middleware 51 and the second middleware 52 are respectively sleeved at active gear shaft 10 Two ends be placed in corresponding resettlement groove.
On the one hand the setting of first middleware 51 and the second middleware 52 can assist first end cover 41 and second end respectively Lid 42 ensures the coaxial of active gear shaft 10 and driven gear ring 30, on the other hand stuck when occurring, when being protected, active gear shaft 10 Opposite rotary motion can be generated with first end cover 41 and second end cover 42, so as to prevent because of active gear shaft 10 and first end It is damaged caused by the phase mutual friction of lid 41 and second end cover 42.It should be noted that the first middleware 51 and second here Middleware 52 can be bearing or axle sleeve, and specific choice is needed determines according to actual conditions using bearing or axle sleeve, The utility model is not restricted this.
In another preferred embodiment, first end cover 41 and second end cover 42 can also be processed into the knot of axle sleeve Structure, endoporus and 11 clearance fit of driving shaft of the axle sleeve are set.
Certainly, protection is realized in order to significantly more efficient, can also coordinate on the mechanical overload protection device increases other Electron motion detection part, such as detection torque magnitude component and corresponding warning piece, can so realize and more may be used The automatic fault leaned on judges to shut down and fault pre-alarming function.
A kind of mechanical overload protection device of the utility model, has the advantages that:
The utility model is equipped with due to active gear shaft along its first circumferentially distributed driving cog, adjacent first transmission Between cog forms the first arc groove, and the circular arc of adjacent first arc groove is tangent, the inner wall of driven gear ring be equipped with along it is described from The second circumferentially distributed driving cog of moving teeth circle, the adjacent second transmission between cog form the second arc groove, adjacent second arc The circular arc of groove is tangent, and the overload protection part being made of multiple elastic cylinders is arranged between active gear shaft and driven gear ring, And elastic cylinder is placed between the first arc groove and the second arc groove, elastic cylinder and the first arc groove and the second arc The central axis of connected in star, adjacent spring cylinder is circumscribed, above structure setting so that when the load overload on driven gear ring When causing the card to set stall, the transmission of torsion can be cut off in time, and stuck because being driven so as to effectively avoid, motor rotation blockage is led The end rotating member damage of cause and burn-down of electrical machinery, anti-stopping power continue progression of failure caused by being transferred to trouble location.
Above description fully discloses specific embodiment of the present utility model.It should be pointed out that being familiar with the neck The technical staff in domain is to any change that specific embodiment of the present utility model is done all without departing from the right of the utility model The range of claim.Correspondingly, the scope of the claims of the utility model is also not limited only to aforementioned specific embodiment party Formula.

Claims (8)

1. a kind of mechanical overload protection device, which is characterized in that including active gear shaft (10), overload protection part (20) and driven tooth It encloses (30), wherein,
The active gear shaft (10), for connecting input power with power source, the active gear shaft (10) is equipped with along its circumferential direction The first driving cog (101) of distribution forms the first arc groove (102) between adjacent first driving cog (101), adjacent described The circular arc of first arc groove (102) is tangent,
The overload protection part (20) is set on the active gear shaft (10), and the overload protection part (20) includes multiple elasticity Cylinder (21),
The driven gear ring (30), for connecting output power with load, the driven gear ring (30) is set in the overload and protects In guard (20), the driven gear ring (30) is equipped with close to the inner wall of the overload protection part (20) along the driven gear ring (30) circumferentially distributed the second driving cog (301) forms the second arc groove (302) between adjacent second driving cog (301), The circular arc of adjacent second arc groove (302) is tangent,
The elastic cylinder (21) is placed between first arc groove (102) and the second arc groove (302), and the bullet Property cylinder (21) central shaft and first arc groove (102) and the second arc groove (302) central axis.
2. a kind of mechanical overload protection device according to claim 1, which is characterized in that the active gear shaft (10) includes Driving shaft (11) and the first cylinder (12) being set on the driving shaft (11), first driving cog (101) is along described The circumferential direction of one cylinder (12) is uniformly distributed on its outer surface,
First driving cog (101) is strip, and along the axially extending of first cylinder (12).
3. a kind of mechanical overload protection device according to claim 1, which is characterized in that the driven gear ring (30) includes Second cylinder (31) and the outer ring (32) being set on second cylinder (31), the outer ring (32) with external load for connecting It connects,
Second cylinder (31) is set on the overload protection part (20), and second driving cog (301) is along described second The circumferential direction of cylinder (31) is evenly distributed on its inner wall,
Second driving cog (301) is strip, and along the axially extending of second cylinder (31).
A kind of 4. mechanical overload protection device according to claim 1, which is characterized in that first driving cog (101) Tooth height it is identical with the tooth height of second driving cog (301).
5. a kind of mechanical overload protection device according to claim 2, which is characterized in that further include first end cover (41) and Second end cover (42), the first end cover (41) and second end cover (42) are separately positioned on the both ends of the active gear shaft (10), For causing the central axis of the active gear shaft (10) and driven gear ring (30), and limit the elastic cylinder (21) Axial float.
6. a kind of mechanical overload protection device according to claim 5, which is characterized in that the first end cover (41) includes First annular fixed part (411) and the third cylinder (412) for being arranged on first annular fixed part (411) side, described One annular fixed part (411) is coaxially disposed with the third cylinder (412) and is set in the one end of the active gear shaft (10),
The second end cover (42) is including the second annular fixed part (421) and is arranged on the described second annular fixed part (421) one 4th cylinder (422) of side, the described second annular fixed part (421) are coaxially disposed and are set in the 4th cylinder (422) The other end of the active gear shaft (10).
7. a kind of mechanical overload protection device according to claim 6, which is characterized in that further include the first middleware (51) With the second middleware (52),
First middleware (51) is set in the one end of the active gear shaft (10) and interior with the third cylinder (412) Wall is bonded,
Second middleware (52) be set in the other end of the active gear shaft (10) and with the 4th cylinder (422) Inner wall is bonded.
8. a kind of mechanical overload protection device according to claim 5, which is characterized in that the first end cover (41) and Two end caps (42) are processed into axle sleeve structure, and the endoporus of the axle sleeve is set with the driving shaft (11) clearance fit.
CN201721493028.9U 2017-11-10 2017-11-10 A kind of mechanical overload protection device Active CN207598839U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201721493028.9U CN207598839U (en) 2017-11-10 2017-11-10 A kind of mechanical overload protection device

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Application Number Priority Date Filing Date Title
CN201721493028.9U CN207598839U (en) 2017-11-10 2017-11-10 A kind of mechanical overload protection device

Publications (1)

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CN207598839U true CN207598839U (en) 2018-07-10

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107842586A (en) * 2017-11-10 2018-03-27 苏州甘鲁机电科技有限公司 A kind of mechanical overload protection device
CN109236892A (en) * 2018-10-19 2019-01-18 刘辉华 Spring-piece type overload protection clutch structure and steering engine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107842586A (en) * 2017-11-10 2018-03-27 苏州甘鲁机电科技有限公司 A kind of mechanical overload protection device
CN109236892A (en) * 2018-10-19 2019-01-18 刘辉华 Spring-piece type overload protection clutch structure and steering engine
CN109236892B (en) * 2018-10-19 2023-11-28 东莞市德晟智能科技有限公司 Spring plate type overload protection clutch structure and steering engine

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