CN207596339U - A kind of crane weighing force measurement device - Google Patents
A kind of crane weighing force measurement device Download PDFInfo
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- CN207596339U CN207596339U CN201721238452.9U CN201721238452U CN207596339U CN 207596339 U CN207596339 U CN 207596339U CN 201721238452 U CN201721238452 U CN 201721238452U CN 207596339 U CN207596339 U CN 207596339U
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- Prior art keywords
- rotating mechanism
- landing platform
- grab bucket
- force measurement
- rope
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- 238000005303 weighing Methods 0.000 title claims abstract description 20
- 238000005259 measurement Methods 0.000 title claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims abstract description 44
- 238000004804 winding Methods 0.000 claims abstract description 13
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 238000009434 installation Methods 0.000 abstract description 4
- 238000013461 design Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 5
- 238000007639 printing Methods 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 238000001514 detection method Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 239000003245 coal Substances 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000010009 beating Methods 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006386 memory function Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The utility model discloses a kind of crane weighing force measurement device, it includes cylinder, boom system and grab bucket, and cylinder upper end is equipped with oil drain pan and ladder landing platform, turntable is equipped with above cylinder, right end is equipped with drivers' cab on ladder landing platform, and luffing driving device is equipped with above ladder landing platform;Left end is equipped with engine house above turntable, and lifting mechanism, switching mechanism and rotating mechanism are equipped in engine house, and lifting mechanism is drivingly connected switching mechanism and rotating mechanism;Rotating mechanism is surrounded by electrical system, and rotating mechanism is hinged with boom system low side;Balance system is installed, balance system is connect by winding system with boom system, is connect in the middle part of boom system by grabbing bucket to stablize to restrict with grab bucket low side, grab bucket is connect by being opened and closed to restrict with winding system in luffing driving device;Weighing force measurement device is installed between the arm rack and rotating mechanism of boom system and on opening and closing rope.The structure design of the utility model is reasonable, and installation is simple, easy to use, and securely and reliably, precision is high.
Description
Technical field
The utility model is related to a kind of crane, specifically a kind of crane weighing force measurement device.
Background technology
Crane refers to more action hoisting machineries of vertical-lift in a certain range and horizontal carrying heavy goods, also known as hangs
Machine.Crane is mainly characterized by:Driver's cabin is combined into one with lifting control cabinl pulpit, dynamic by opening and closing of grabbing bucket, promotion, rotation etc.
Make, the materials such as crawl handling sandstone, coal belong to material carrying machine.
After traditional crane installation electronic scale, arm is unable to luffing in metering process, otherwise can influence precision;Steel wire
More, the rapid wear rope of rope turning;Measurement error is larger.Hook type loop wheel machine is using active grab bucket or idle change active grab bucket and could use
Traditional hang hook steelyard, effect is low, and recondition expense is high.Traditional crane needs to be refuted with vehicle is short when in use, fills on Che Houzai
Weight bridge weighing, manual record license number goes tare weight to add up again, comparatively laborious, and short to refute vehicle costly.It is needed using bunker scale with conveying
Machine uses, and fills metering per hopper, could be toward continuing to hang material in hopper after emptying, and the second hopper of metering, time-consuming, working efficiency
It is low.Using artificial amount side, converted weight error is big, and no foundation, there are loopholes, be easy to cause metering dispute.Existing dress of weighing
It puts mounted on grab bucket upper end, needs to replace battery daily, grab bucket cannot descend water, it is impossible to generate shock, otherwise electronic component rapid wear
It is bad.
Utility model content
It is low there are measuring accuracy to solve the prior art, it is impossible to while lifting and metering, effect are low and using artificial amount
Side, converted weight error is big, no foundation, and there are loophole, the defects of be easy to causeing metering dispute, the utility model provides a kind of rise
Heavy-duty machine weighing force measurement device.
To achieve the above object, the utility model uses following technical proposals:
A kind of crane weighing force measurement device, it includes cylinder, boom system and grab bucket, and cylinder upper end, which is equipped with, connects oil
Disk and ladder landing platform, cylinder top are equipped with turntable, and right end is equipped with drivers' cab on ladder landing platform, and change is equipped with above ladder landing platform
Width driving device;
Left end is equipped with engine house above turntable, and lifting mechanism, switching mechanism and rotating mechanism, raising are equipped in engine house
Mechanism is drivingly connected switching mechanism and rotating mechanism;
Rotating mechanism is mounted on ladder landing platform right end, and rotating mechanism is surrounded by electrical system, rotating mechanism and arm support system
System low side is hinged;
Balance system is installed, balance system is connect by winding system with boom system, arm support in luffing driving device
It is connect in the middle part of system by grabbing bucket to stablize to restrict with grab bucket low side, grab bucket is connect by being opened and closed to restrict with winding system;
Winding system is connect by steel wire rope with switching mechanism;
Weighing force measurement device is installed between the arm rack and rotating mechanism of boom system and on opening and closing rope.
Further, overload device is installed, overload device is electrically connected with electrical system on ladder landing platform.
Further, it grabs bucket as idle double rope grab.
Further, opening and closing rope is divided into hoisting rope and grab bucket opening and closing rope.
Further, cylinder upper end, which is bolted, is equipped with ladder landing platform, is bolted above ladder landing platform
Luffing driving device is installed.
Advantageous effect:
Compared with prior art, the structure design of the utility model is reasonable, and installation is simple, easy to use, securely and reliably, precision
It is high;It is disposable to complete lifting and metering, and more parts of inventory records can be printed, effect is high, has foundation, avoids causing metering dispute.
Description of the drawings
Fig. 1 is the overall structure diagram of the utility model;
Fig. 2 is the right view of the utility model middle cylinder body, turntable and luffing driving device;
Fig. 3 is the structure diagram of electrical system in the utility model;
Fig. 4 is the structure diagram of luffing driving device in the utility model;
Fig. 5 is wirerope-winding schematic diagram;
Fig. 6 is the fundamental diagram of the utility model;
In figure:1- lifting mechanisms, 2- switching mechanisms, 3- rotating mechanisms, 4- cylinders, 5- turntables, 6- luffing driving devices, 7-
Rope is stablized in boom system, 8- balance systems, 9- engine houses, 10- drivers' cabs, 11- opening and closing ropes, 12- winding systems, 13- grab buckets,
14- oil drain pans, 15- ladder landing platforms, 16- overload devices, 17- electrical systems, 18- grab buckets.
Specific embodiment
The utility model is further illustrated with reference to the accompanying drawings and examples.
A kind of crane weighing force measurement device of the utility model, as shown in Figure 1, 2, it includes cylinder 4, boom system 7
With grab bucket 18,4 upper end of cylinder is equipped with oil drain pan 14, and 4 upper end of cylinder, which is bolted, installs ladder landing platform 15, on cylinder 4
Side is equipped with turntable 5, and right end is equipped with drivers' cab 10 on ladder landing platform 15, and 15 top of ladder landing platform, which is bolted, is equipped with change
Width driving device 6;
5 top left end of turntable is equipped with engine house 9, as shown in Figure 3,4, lifting mechanism 1, opening/closing machine is equipped in engine house 9
Structure 2 and rotating mechanism 3, lifting mechanism 1 are drivingly connected switching mechanism 2 and rotating mechanism 3;
Rotating mechanism 3 is mounted on 15 right end of ladder landing platform, as shown in figure 3, rotating mechanism 3 is surrounded by electrical system 17,
Rotating mechanism 3 is hinged with 7 low side of boom system;
Balance system 8 is installed, balance system 8 is connected by winding system 12 and boom system 7 in luffing driving device 6
It connects, 7 middle part of boom system is connect by stable rope 13 of grabbing bucket with 18 low sides of grab bucket, and grab bucket 18 is by being opened and closed restrict 11 and winding system
12 connections;
Winding system 12 is connect by steel wire rope with switching mechanism 2, and steel wire rope is wound as shown in Figure 5;
Weighing force measurement device is installed between the arm rack of boom system 7 and rotating mechanism 3 and on opening and closing rope 11;
Grab bucket 18 is idle double rope grab;
11 points of opening and closing rope is hoisting rope and grab bucket opening and closing rope.
Based on the above technical solution, overload device 16 is installed on ladder landing platform 15, overload device 16 with
Electrical system 17 is electrically connected.So set, when overload device 16 detects system excess load, by electrical system 17 into
Row adjustment.
The utility model is mounted on the grab bucket opening and closing rope of crane and the corresponding site of hoisting rope, passes through pulley and sensor
Reception steel wire rope tension measures lineoutofservice signal pull in real time can carry out PLC software programmings, set conventional wharf crane and normally transport
Turn rule, in crane key position installation rotated detection switch and multiple location information feedback points, pass through instrument and controller
The working condition in grab bucket current dynamometry converted weight and operation process can accurately be detected.Whenever a normal circulation of crane
Controller action is primary, and the data of weighing instrument automatically save once, so recycles, and it is invalid otherwise to weigh, and is thus avoided that
Situations about beating are duplicated when bringing down stocks more.
As shown in fig. 6, its workflow is:Weight signal, warp are first acquired by the multiple sensor being mounted on crane
Signal compensation adjusting circuit board sends the signal to A/D and converts-receive detectable signal integration unit, and carrying out A/D conversions will simulation
Signal is converted into digital signal, installs rotated detection by crane lower part after grab bucket is unloaded or overhead traveling crane shift motion detects
Switch measures grab bucket working order, is sent to A/D through detectable signal emitter and converts-receive detectable signal integration unit, locates
The processing of wireless data sending weight display is sent the signal to through metering crab bucket wireless data sending sending device after reason, and is kept records of same
When start printer printing automatically every time or grab buckets secondary be connected to after switching signal of making the return trip empty waited to preserve printing again, preventing from grabbing bucket exists
It does not debark when bringing down stocks duplicate printing and operative employee's cheating, so cycle finally summarize by accumulative total amount, number, time, date.Cause
This, can automatically weigh in dynamic and quiescent operation, count automatically, is automatic accumulative.There is character to show in operation, each press
Key sends out the sound in operation, can effectively pre- anti-misoperation.There is power-off data memory function, the data caused by power-off can be prevented
Loss causes dispute, and effective weight (rotated detection switchs, with reference to instrument program) can only be recorded every time by lifting by crane, full-automatic printing,
It can effectively prevent mistake.Be widely used in the Changjiang river marine site transfer, large, medium and small type port and pier, power plant, concrete stirring
It stands, the fields such as coal yard, the enterprises such as sandstone harbour, cement plant stevedoring bulk cargo Weighing, trade settlement internal examination.
Limitation to scope of protection of the utility model, those skilled in the art should understand that, in the skill of the utility model
On the basis of art scheme, the various modifications or variations that can be made by those skilled in the art with little creative work still exists
Within the scope of protection of the utility model.
Claims (5)
1. a kind of crane weighing force measurement device, it includes cylinder (4), boom system (7) and grab bucket (18), and feature exists
In:Cylinder (4) upper end is equipped with oil drain pan (14) and ladder landing platform (15), and turntable (5) is equipped with above cylinder (4), ladder
Right end is equipped with drivers' cab (10) on sub-platform (15), and luffing driving device (6) is equipped with above ladder landing platform (15);
Left end is equipped with engine house (9) above the turntable (5), and lifting mechanism (1), switching mechanism (2) are equipped in engine house (9)
With rotating mechanism (3), lifting mechanism (1) is drivingly connected switching mechanism (2) and rotating mechanism (3);
For the rotating mechanism (3) mounted on ladder landing platform (15) right end, rotating mechanism (3) is surrounded by electrical system (17), rotation
Rotation mechanism (3) and boom system (7) low side are hinged;
Balance system (8) is installed, balance system (8) passes through winding system (12) and arm support on the luffing driving device (6)
System (7) connects, and is connect in the middle part of boom system (7) by stable rope (13) of grabbing bucket with grab bucket (18) low side, grab bucket (18) passes through
Opening and closing rope (11) is connect with winding system (12);
The winding system (12) is connect by steel wire rope with switching mechanism (2);
Dynamometry of weighing is installed between the arm rack of the boom system (7) and rotating mechanism (3) and on opening and closing rope (11)
Device.
2. crane weighing force measurement device according to claim 1, it is characterised in that:Pacify on the ladder landing platform (15)
Equipped with overload device (16), overload device (16) is electrically connected with electrical system (17).
3. crane weighing force measurement device according to claim 1 or 2, it is characterised in that:The grab bucket (18) is nothing
Work(double rope grab.
4. crane weighing force measurement device according to claim 1 or 2, it is characterised in that:The opening and closing rope (11) point
For hoisting rope and grab bucket opening and closing rope.
5. crane weighing force measurement device according to claim 1 or 2, it is characterised in that:Cylinder (4) upper end leads to
It crosses bolt and is installed with ladder landing platform (15), be bolted above ladder landing platform (15) and luffing driving device is installed
(6)。
Priority Applications (1)
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CN201721238452.9U CN207596339U (en) | 2017-09-26 | 2017-09-26 | A kind of crane weighing force measurement device |
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CN201721238452.9U CN207596339U (en) | 2017-09-26 | 2017-09-26 | A kind of crane weighing force measurement device |
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CN207596339U true CN207596339U (en) | 2018-07-10 |
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CN201721238452.9U Expired - Fee Related CN207596339U (en) | 2017-09-26 | 2017-09-26 | A kind of crane weighing force measurement device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108975166A (en) * | 2018-08-29 | 2018-12-11 | 微特技术有限公司 | A kind of weighing method based on variable-amplitude steel wire rope power taking |
-
2017
- 2017-09-26 CN CN201721238452.9U patent/CN207596339U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108975166A (en) * | 2018-08-29 | 2018-12-11 | 微特技术有限公司 | A kind of weighing method based on variable-amplitude steel wire rope power taking |
CN108975166B (en) * | 2018-08-29 | 2020-07-03 | 微特技术有限公司 | Weighing method based on variable-amplitude steel wire rope force taking |
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180710 |