CN207592510U - A kind of shape bending process equipment with heating unit - Google Patents
A kind of shape bending process equipment with heating unit Download PDFInfo
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- CN207592510U CN207592510U CN201721295886.2U CN201721295886U CN207592510U CN 207592510 U CN207592510 U CN 207592510U CN 201721295886 U CN201721295886 U CN 201721295886U CN 207592510 U CN207592510 U CN 207592510U
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- Prior art keywords
- heating unit
- bending
- rack
- process equipment
- magnesium alloy
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Abstract
The utility model discloses a kind of shape bending process equipments with heating unit, heating unit including bending machining apparatus body and for magnesium alloy profiles heating, the bending machining apparatus body includes rack and apparatus for bending, the apparatus for bending is arranged on described rack one end, the heating unit removable installation is in rack, and the heating unit is corresponding with the feed inlet of the apparatus for bending;It is heated since magnesium alloy profiles first pass through heating unit during bending, so as to effectively raise production efficiency, also ensures the qualification rate of product.
Description
Technical field
The utility model is related to magnesium alloy profiles manufacture fields more particularly to a kind of shape bending with heating unit to add
Construction equipment.
Background technology
Magnesium alloy has good light weight, machinability, corrosion resistance, damping property, dimensionally stable and impact resistance, much excellent
Matter is in other materials.These characteristics cause magnesium alloy to have application in wide range of areas.Such as traffic and transport field, it is new energy, light
Quantify battery tray outer frame parts, bus body shell, the automobile chair frame in automobile, luggage shelf skeleton in high ferro etc.
Magnesium alloy profiles are all applied to, and the manufacture of such part is namely based on the processing and forming technology and equipment to magnesium alloy profiles.
Due to magnesium alloy material property itself, when they are deformed at room temperature, sliding only result from basal plane [0001] and
Atom most solid matter<1120>On direction.But temperature can generate new slip system when being higher than 225 DEG C, i.e., can increase pyramidal surface
[1011] with<1120>The slip system of direction composition.Magnesium alloy can also once be betided in generation twin crystal deformation, room temperature
[1012] it is secondary to betide on [3034] face on face, [1013] face can also be betided at high temperature.Therefore, to magnesium alloy
When section bar carries out Bending Processing, not directly using aluminium alloy, the process equipment of copper alloy and process, need using meeting
Processing technology, processing method and the process equipment of magnesium alloy characteristic.
At present, there are no a kind of equipment of special magnesium alloy profiles processing, and the present invention is just to provide a kind of magnesium alloy type
Material bending equipment.
Utility model content
For overcome the deficiencies in the prior art, the purpose of this utility model is to provide a kind of section bars with heating unit
Bending machining equipment, to carry out Bending Processing to the magnesium alloy profiles of different cross section shape.
The purpose of this utility model adopts the following technical scheme that realization:A kind of shape bending processing with heating unit is set
It is standby, the heating unit including bending machining apparatus body and for magnesium alloy profiles heating, the bending machining apparatus body packet
Including rack and apparatus for bending, the apparatus for bending are arranged on described rack one end, and the heating unit removable installation is in machine
On frame, and the discharge port of the heating unit is corresponding with the feed inlet of the apparatus for bending.
Further, the bending machining apparatus body further includes the first transmission device, the heating unit by this
One transmission device is installed in the rack.
Further, first transmission device includes driving mechanism, gear, rack and guide rail, the rack and guide rail
In installation and the rack, the driving mechanism is connect by the gear with the rack-driving.
Further, the heating unit is equipped with support roller, and the support roller is mounted on the feed inlet of the heating unit
On.
Further, the heating unit is additionally provided with edger roll, and the edger roll is mounted on the discharge port of the heating unit.
Further, the quantity of the edger roll is two, and two edger rolls are separately mounted to the discharge port of the heating unit
Both sides on.
Further, the heating unit is equipped with electromagnetic induction device, which is equipped with Medium frequency induction
Heating coil.
Further, the bending machining apparatus body includes core-pulling mechanism, and the core-pulling mechanism is located at the bending and adds
On the other end of construction equipment ontology.
Further, the core-pulling mechanism is equipped with the core pulling component in company with magnesium alloy profiles together bending, the core pulling
One end of component passes through magnesium alloy profiles, and other end is connect with core-pulling mechanism.
Further, the bending machining apparatus body includes clamping and conveying device, and the clamping and conveying device is mounted on the bending
Between device and core-pulling mechanism.
Compared with prior art, the beneficial effects of the utility model are:
The shape bending process equipment with heating unit of above-mentioned technical proposal, since magnesium alloy profiles are in the mistake of bending
Heating unit is first passed through in journey to be heated, and so as to effectively raise production efficiency, also ensures the qualification rate of product.
Description of the drawings
Fig. 1 is a kind of structure diagram of the shape bending process equipment with heating unit provided by the utility model.
Fig. 2 is the vertical view of bending machining equipment in the utility model.
Fig. 3 is the structure diagram of apparatus for bending in the utility model.
Fig. 4 is the structure diagram of heating unit in the utility model.
Fig. 5 is the structure diagram of core-pulling mechanism in the utility model.
Fig. 6 is the structure diagram of clamping and conveying device in the utility model.
Fig. 7 is the usage state diagram of bending machining equipment in the utility model.
Specific embodiment
Please refer to Fig. 1-7, the shape bending process equipment with heating unit that the utility model embodiment provides, including
Bending machining apparatus body and heating unit 20, bending machining apparatus body include rack 60 and apparatus for bending 10, apparatus for bending
10 are arranged on 60 one end of rack, and heating unit 20 is movably installed in rack 60, wherein, the discharge port of heating unit 20
It is corresponding with the feed inlet of apparatus for bending 10.
After the above technical solution is adopted, when magnesium alloy profiles 70 need bending, heating unit 20 is first passed through to bending part
It is heated, makes its softening, reduce the hardness of magnesium alloy profiles 70, can not only improve the production efficiency of bending machining equipment,
And also ensure the quality of product;In addition, in the present embodiment, heating unit 20, which is moveable, is installed on rack 60, this
Sample can be placed not at that time to avoid 70 position of magnesium alloy profiles, and traditional way is exactly mobile whole magnesium alloy profiles 70, and
The position of adjustment heating unit 20 is only needed in the equipment, so as to save a large amount of manpower and materials, while is heated during bending
Device 20 can together advance in company with magnesium alloy profiles 70, avoid the heat of 70 bending part of magnesium alloy profiles being caused to damage during transmission
It loses, again ensures that the bending quality of magnesium alloy profiles 70.
As preferred embodiment, the first transmission device 50 is additionally provided on bending machining apparatus body, first transmission
Device 50 include guide rail 52, rack 51, with the gear (not shown) of the drive connection of rack 51 and the driving mechanism that is connect with gear
(not shown), wherein, rack 51 and the kind of drive of gear can be other any kinds of drive, such as belt transmission side
Formula;In the present embodiment, the clamping and conveying device 30 for the bending part of magnesium alloy profiles 70 to be transmitted to apparatus for bending 10 is further included,
Driving mechanism includes the first driving motor 23 and the second driving motor 36, and the first driving motor 23 is distinguished with the second driving motor 36
On heating unit 20 and clamping and conveying device 30, and the first driving motor 23 and the second driving motor 36 are servo electricity
Machine, when heating unit 20 and clamping and conveying device 30 are mounted on guide rail 52, heating unit 20 can be right by the first driving motor 23
The bending part of magnesium alloy profiles 70 carries out the adjustment of position, and clamping and conveying device 30 is by the second driving motor 36 to magnesium alloy profiles 70
It is transmitted;It using the control method of integrated servo motor, can not only be controlled by computer, realize automation, reduced
The quantity of employee is operated, but also the machining accuracy of product can be met, improves the production efficiency of product.
As preferred embodiment, heating unit 20 is equipped with electromagnetic induction device 21, vertical rod 22, the first supporting stick 24
And installing mechanism 25, electromagnetic induction device 21 are mounted on guide rail 52 by installing mechanism 25, vertical 22 and first supporting stick 24 of rod divides
Not Wei Yu electromagnetic induction device 21 discharge port, feed inlet, in the present embodiment, found the quantity of rod 22 as two, two edger rolls
22 are separately mounted on the both sides of the discharge port of electromagnetic induction device 21, when magnesium alloy profiles 70 by electromagnetic induction device 21 into
After row heating, vertical 22 and first supporting stick 24 of rod can not only play guiding role, and reduction magnesium alloy profiles 70 rub with rack
Power is wiped, i.e., is converted into force of rolling friction from force of sliding friction, but also there is correction, flattening.
As preferred embodiment, electromagnetic induction device 21 is equipped with Frequency Induction Heating coil (not shown), in this way
Magnesium alloy profiles 70 can be heated, the knee of magnesium alloy profiles 70 is made to be rapidly achieved bending size requirement, is improved
Production efficiency and the quality for ensuring product, while also shorten standby time.
As preferred embodiment, apparatus for bending 10 include bending die 12, fix to clamp mould 13, movable clamping mould 14 and
With dynamic model 15, when magnesium alloy profiles 70 are heated to the temperature needed for bending, clamping and conveying device 30 is by the folding of the magnesium alloy profiles 70
Crook is transplanted in apparatus for bending 10, movable clamping mould 14 and starts to mold with dynamic model 15 so that the bending of magnesium alloy profiles 70
Place positioned at bending die 12, fix to clamp in mould 13, movable clamping mould 14 and the cavity 19 that is formed with dynamic model 15, then rolled over
It is curved, after the above technical solution is adopted, magnesium alloy profiles 70 quickly can not only be subjected to bending, but also magnesium can be avoided to close
The problem of change in shape, occurs in bending for metal type material 70, plays the effect killed two birds with one stone.
As preferred embodiment, apparatus for bending 10 further includes clamping device (not shown) and servo-actuated mould oil cylinder 18, folder
Tight device includes the first oil cylinder 16 and the second oil cylinder 17, movable clamping mould 14 and passes through the first oil cylinder 16 and the respectively with dynamic model 15
Two oil cylinders 17 are molded;In bending process, moved with dynamic model 15 by the way that the movement for being servo-actuated mould oil cylinder 18 is synchronous with bending die 12
It is dynamic, in addition, in the process, clamping and conveying device 30 clamps 70 synchronizing moving of magnesium alloy profiles, heating by the second driving motor 36
Device 20 can not only be quickly obtained required product, be also ensured in this way by 23 synchronizing moving of the first driving motor
The quality of product.
As preferred embodiment, bending die 12 fixes to clamp mould 13, movable clamping mould 14 and with also being set on dynamic model 15
There is heating arrangements (not shown), bending die 12 is entered after magnesium alloy profiles 70 are heated by electromagnetic induction device 21, is consolidated
Determine in clamping die 13, movable clamping mould 14 and the cavity 19 that is formed with dynamic model 15, heating arrangements during bending again again
Once magnesium alloy profiles 70 are heated, again ensure that the quality of product bending.
As preferred embodiment, Anti-wrinkling board 11 is additionally provided on apparatus for bending 10, can be carried significantly in bending process
The quality of high product, while also extend the physical life of various molds.
As preferred embodiment, the feed inlet front end of apparatus for bending 10 is additionally provided with positioning plate 60 and detent mechanism 61,
It to be convenient for carrying out magnesium alloy profiles 70 section bar positioning in this way, positioning plate 60 is to realize its function by detent mechanism 61, wherein, it is fixed
Position mechanism 61 can be cylinder or oil cylinder.
As preferred embodiment, bending machining apparatus body includes core-pulling mechanism 40, which is located at bending
Process equipment ontology far from apparatus for bending 10 the other end on, in this way can so that bending machining apparatus body have it is enough
The magnesium alloy profiles 70 of length processing sufficient length;Core-pulling mechanism 40 is equipped with core pulling component 41, which wears
Cross magnesium alloy profiles 70 and with the bending together of magnesium alloy profiles 70, other end is connect with core-pulling mechanism 40, after the completion of bending, take out
Core mechanism 40 extracts core pulling component 41 out from magnesium alloy profiles 70, does not need to the filling on magnesium alloy profiles 70 not only in this way and appoints
What material, and also ensure the quality of 70 bending of magnesium alloy profiles.
As preferred embodiment, core-pulling mechanism 40 includes core-pulling mechanism mounting portion 47, core pulling oil cylinder 42 and turntable 44,
Wherein, core pulling oil cylinder 42 is equipped with piston shaft 43, and core pulling component 41 is connect by shaft coupling with piston shaft 43;Turntable 44 is equipped with
For adjusting the lead screw transmission mechanism 45 of 42 position of core pulling oil cylinder, core pulling oil cylinder 42, turntable 44 and lead screw transmission mechanism 45 are pacified
Mounted in core-pulling mechanism mounting portion 47, core-pulling mechanism mounting portion 47 is fixed on rack 60, adjusts core pulling portion in this way convenient for that can facilitate
The position of part 41, and then improve the scope of application and the market competitiveness of equipment.
As preferred embodiment, clamping and conveying device 30 include clamping and conveying device installing plate 31, clamp system (not shown) and
Clamping cylinder 32,33, clamp system are equipped with clamping mold 34,35, and such clamping mold 34,35 can pass through clamping cylinder
32nd, 33 pairs of magnesium alloy profiles 70 clamp, and then magnesium alloy profiles 70 are transmitted by the second driving motor 36.
As preferred embodiment, the second supporting stick 24 is additionally provided on clamping and conveying device 30, which can be with
Adjustment height, and then the position of magnesium alloy profiles 70 is controlled, with reference to 22 and first supporting stick of vertical rod on heating unit
24 can preferably adjust the position of magnesium alloy profiles 70.
The kind of drive designed by the above embodiment can be motor driving or the drivings side such as cylinder or oil cylinder
Formula.
The above embodiment is only the preferred embodiment of the utility model, it is impossible to be protected with this to limit the utility model
Range, the variation of any unsubstantiality that those skilled in the art is done on the basis of the utility model and replacing belongs to
In the utility model range claimed.
Claims (10)
1. a kind of shape bending process equipment with heating unit, which is characterized in that including bending machining apparatus body and use
In the heating unit of magnesium alloy profiles heating, the bending machining apparatus body includes rack and apparatus for bending, the bending dress
It puts and is arranged on described rack one end, the heating unit removable installation is in rack, and the discharge port of the heating unit
It is corresponding with the feed inlet of the apparatus for bending.
2. the shape bending process equipment of heating unit is carried as described in claim 1, which is characterized in that the bending machining
Apparatus body further includes the first transmission device, and the heating unit is installed on by first transmission device in the rack.
3. the shape bending process equipment of heating unit is carried as claimed in claim 2, which is characterized in that first transmission
Device include driving mechanism, gear, rack and guide rail, the rack and guide rail installation with the rack on, the driving mechanism
It is connect by the gear with the rack-driving.
4. the shape bending process equipment of heating unit is carried as described in claim 1, which is characterized in that the heating unit
Equipped with support roller, the support roller is mounted on the feed inlet of the heating unit.
5. the shape bending process equipment of heating unit is carried as described in claim 1, which is characterized in that the heating unit
Edger roll is additionally provided with, the edger roll is mounted on the discharge port of the heating unit.
6. the shape bending process equipment of heating unit is carried as claimed in claim 5, which is characterized in that the number of the edger roll
It is two to measure, on the both sides of discharge port that two edger rolls are separately mounted to the heating unit.
7. the shape bending process equipment of heating unit is carried as described in claim 1, which is characterized in that the heating unit
Electromagnetic induction device is equipped with, which is equipped with Frequency Induction Heating coil.
8. the shape bending process equipment of heating unit is carried as described in claim 1, which is characterized in that the bending machining
Apparatus body includes core-pulling mechanism, and the core-pulling mechanism is located on the other end of the bending machining apparatus body.
9. the shape bending process equipment of heating unit is carried as claimed in claim 8, which is characterized in that the core-pulling mechanism
The core pulling component in company with magnesium alloy profiles together bending is equipped with, one end of the core pulling component passes through magnesium alloy profiles, in addition
One end is connect with core-pulling mechanism.
10. the shape bending process equipment of heating unit is carried as claimed in claim 9, which is characterized in that the bending adds
Construction equipment ontology includes clamping and conveying device, and the clamping and conveying device is mounted between the apparatus for bending and core-pulling mechanism.
Priority Applications (1)
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CN201721295886.2U CN207592510U (en) | 2017-09-30 | 2017-09-30 | A kind of shape bending process equipment with heating unit |
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CN201721295886.2U CN207592510U (en) | 2017-09-30 | 2017-09-30 | A kind of shape bending process equipment with heating unit |
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CN207592510U true CN207592510U (en) | 2018-07-10 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112045088A (en) * | 2020-08-01 | 2020-12-08 | 李昌全 | Automatic lamp frame forming and processing device and lamp frame processing method |
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2017
- 2017-09-30 CN CN201721295886.2U patent/CN207592510U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112045088A (en) * | 2020-08-01 | 2020-12-08 | 李昌全 | Automatic lamp frame forming and processing device and lamp frame processing method |
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Effective date of registration: 20200429 Address after: 415100 room 220, floor 2, Changde hi tech Industrial Development Zone, No.1 Fuyao Road, Guanxi Town, Dingcheng District, Changde City, Hunan Province Patentee after: Hunan jinmgke New Material Co., Ltd Address before: 518000 8 factory building, No. 1, Yanshan Road, Yan Yan Road, Songgang, Baoan District, Guangdong, Shenzhen province B1-B4 Patentee before: SHENZHEN ZHONGCHUANGMEI ENGINEERING TECHNOLOGY Co.,Ltd. |