CN207581334U - A kind of culture medium filling apparatus - Google Patents
A kind of culture medium filling apparatus Download PDFInfo
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- CN207581334U CN207581334U CN201721708507.8U CN201721708507U CN207581334U CN 207581334 U CN207581334 U CN 207581334U CN 201721708507 U CN201721708507 U CN 201721708507U CN 207581334 U CN207581334 U CN 207581334U
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- rack
- culture medium
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Abstract
The utility model discloses a kind of culture medium filling apparatus, its key points of the technical solution are that：Including rack, it is set to the agitator tank of rack side, it is set to the heating unit of rack side, it is set to the filling mechanism being connect in rack with agitator tank pipeline, conveyer belt is provided in rack, filling mechanism includes the filing table for being set to rack side, and multiple it is set on filing table the filling tap being connect with agitator tank pipeline for filling culture medium, the interceptor structure for intercepting culture bottle in batches is additionally provided in rack, and the capping apparatus for sealing culture bottle, conveyer belt both sides are both provided with to prevent culture bottle from generating the artificial grass band worn with rack direct collision；The automatic production of culture medium is realized by agitator tank and heating unit, realizes that the automatic batch of culture medium is filling by filling mechanism and interceptor structure, the automatic sealing of culture bottle is realized by capping apparatus, the automatic conveying of culture bottle is realized by conveyer belt.
Description
Technical field
The utility model is related to culture medium production equipment technology, more specifically, it relates to which a kind of culture medium is filling
Device.
Background technology
Culture medium（Medium）Be for microorganism, plant tissue and animal tissue growth and maintenance manually prepare support
Material, in being widely used and having produced, culture medium is generally all containing carbohydrate, nitrogen substance, inorganic salts and dimension life
Element and water etc..When the nursery such as bletilla, dendrobium candidum are carried out, it is required for using culture medium.Culture medium is in preparation process
It usually needs to heat, stir, configuration finishes filling in progress.At present, it when progress culture medium prepares filling, is set without dedicated
Standby, most modes using manual stirring, manual filling carry out.When carrying out commercialization, large-scale production, using tradition
Manual operations need to put into a large amount of labour, and manual operations takes larger, efficiency is low.
The Chinese patent of Publication No. CN205469938U discloses a kind of culture medium filling apparatus, including body, heating
Device and agitating device are provided with filing table in body side, filling tap are provided with above filing table, set in internal body
There is the accommodating barrel of upper end opening, constant displacement pump is provided at filing table in block upper surface, be provided with out in accommodating bottom of the barrel
Liquid mouth, liquid outlet are connected to constant displacement pump by pipeline, and the outlet of constant displacement pump is connected to filling tap.
The production for realizing culture collection by heating unit and agitating device dominates, will be in accommodating barrel by setting constant displacement pump
Culture solution from accommodating bottom of the barrel be evacuated at filing table carry out it is filling, effectively realize culture medium prepare, filling mechanically actuated,
Improve the production efficiency of culture medium；But by specification and Figure of description it is found that the device can only be one by one pair
The single filling culture medium of culture bottle, processing efficiency is relatively low, is unfavorable for the large-scale production of culture medium.
Utility model content
In view of the deficienciess of the prior art, the purpose of this utility model is to provide a kind of culture medium filling apparatus, tool
Have can in high volume be prepared, the effect of filling culture medium, increase the filling efficiency of production of culture medium.
To achieve the above object, the utility model provides following technical solution：
A kind of culture medium filling apparatus, including rack, be set to the rack side for prepare culture medium agitator tank,
The rack side is set to for being preheated the heating unit to avoid culture medium cooled and solidified, setting to the agitator tank
In connecting the filling mechanism for filling culture medium in the rack with the agitator tank pipeline, it is provided with and is used in the rack
The conveyer belt of culture bottle is conveyed, the filling mechanism includes being set to the filing table of the rack side and multiple be set to
The filling tap for being used for filling culture medium is connect on the filing table with the agitator tank pipeline, use is additionally provided in the rack
Capping apparatus in intercepting the interceptor structure of culture bottle in batches and for sealing culture bottle, the conveyer belt both sides are respectively provided with
It is useful for the artificial grass band for preventing culture bottle from generating abrasion with the rack direct collision.
It is sufficiently stirred so set, various medium components are put into agitator tank, prevents from stirring using heating unit
Nutrient chemical cooled and solidified in tank is poured into the prepared culture medium batch in agitator tank in culture bottle using filling mechanism,
Culture bottle batch is intercepted to carrying out bulk filling at filling mechanism using interceptor structure, using capping apparatus by canned training
The processing of bottle sealed cans is supported, culture bottle according to filling flow is conveyed using conveyer belt, culture bottle is avoided using artificial grass band
With rack direct collision.
Further setting：The interceptor structure includes being set to the rack both sides for intercepting the interception gas of culture bottle
Cylinder and be set to two it is described intercept cylinder piston rods on for avoid culture bottle damage rubber blocks.
So set, culture bottle batch is separated using cylinder is intercepted, culture bottle is avoided with intercepting cylinder using rubber block
Piston rod direct collision, it is ensured that the safe handling of interceptor structure.
Further setting：The interception slot equal with culture bottle shape size is provided between on two rubber blocks.
So set, when interceptor structure carries out batch interception to culture bottle, formed using being set between two rubber blocks
Interception slot ensure interceptor structure intercept stablize.
Further setting：The capping apparatus include be set to the rack side for convey bottle cap vibrating disk, with
And it is set in the rack to be compacted bottle cap in the system for compacting on culture bottle.
So set, bottle cap successively shakes using rotating disc, it is compacted successively using will the shake bottle cap that of system for compacting
On culture bottle.
Further setting：The system for compacting includes being set to the compression frame above the rack and be set to described
For being compacted the compaction cylinder of bottle cap on compression frame, it is provided on the compression frame and carries out compacting work for the compaction cylinder
It is compacted mouth.
So set, when culture bottle is delivered to compacting mouth lower end, above gripper clamping bottle cap to compacting mouth, Ran Houfang
Corkage lid so that bottle cap is fallen on above culture bottle, then starts compaction cylinder, and the piston rod of compaction cylinder passes through compacting mouth by bottle
Lid compacting is on culture bottle.
Further setting：Mobile cylinder is provided on the compression frame, is set on the piston rod of the mobile cylinder useful
The gripper of compacting position is covered in clamping bottle cap to culture bottle.
So set, the bottle cap that vibrating disk can be shaken successively using mobile cylinder and gripper is clamped to needing to cover
Culture bottle above, it is ensured that the capping effect of culture bottle.
Further setting：Be separately provided in the rack detection the filling quantity of culture bottle infrared ray sensor,
And the position sensor for detecting culture bottle compacting position.
So set, using the filling quantity of infrared ray sensor detection culture bottle, detected and cultivated using position sensor
The bottle cap compacting position of bottle, without manual oversight.
Further setting：The rack side is provided with switch board, is provided in the switch board and is passed with the infrared ray
Sensor and the PLC controller of position sensor signal connection, the conveyer belt, filling mechanism, interceptor structure and capping dress
It puts to control with PLC controller and connect.
So set, utilize the PLC controller receiving infrared-ray sensor and position sensor that are set in switch board
Detection case, and control the working condition of conveyer belt, filling mechanism, interceptor structure and capping apparatus according to testing result,
Ensure the safe handling of culture medium filling apparatus.
By using above-mentioned technical proposal, the utility model is compared compared with the prior art：Pass through agitator tank and heating unit
It realizes the automatic production of culture medium, realizes that the automatic batch of culture medium is filling by filling mechanism and interceptor structure, pass through capping
Device realizes the automatic sealing of culture bottle, and the automatic conveying of culture bottle is realized by conveyer belt；Pass through infrared ray sensor, position
Sensor and switch board realize that the automation of culture medium is filling.
Description of the drawings
Fig. 1 is the structure diagram of culture medium filling apparatus；
Fig. 2 is the filling mechanism of culture medium filling apparatus and the structure diagram of interceptor structure；
Fig. 3 is the structure diagram of the capping apparatus of culture medium filling apparatus.
In figure：1st, rack；2nd, agitator tank；3rd, heating unit；4th, filling mechanism；41st, filing table；42nd, filling tap；5th, it blocks
Cut mechanism；51st, cylinder is intercepted；52nd, rubber block；53rd, slot is intercepted；6th, capping apparatus；61st, vibrating disk；62nd, system for compacting；621、
Compression frame；622nd, compaction cylinder；623rd, it is compacted mouth；63rd, mobile cylinder；64th, gripper；7th, artificial grass band；8th, switch board；9、
Conveyer belt；10th, infrared ray sensor；11st, position sensor.
Specific embodiment
Culture medium filling apparatus is described further referring to figs. 1 to Fig. 3.
A kind of culture medium filling apparatus, as shown in Figure 1, including rack 1, being set in rack 1 to convey culture bottle
Conveyer belt 9, be set to 1 side of rack for produce prepare culture medium agitator tank 2, be set to the side of agitator tank 2 and be used for stirring
Tank 2 carries out the pre-heat treatment and avoids the heating unit 3 of culture medium cooled and solidified, is set in rack 1 to intercept blocking for culture bottle
Cut mechanism 5, be set to 1 side of rack connect with 2 pipeline of agitator tank for by culture medium in batches pour into intercepted culture bottle
Filling mechanism 4 and be set to 1 side of rack for culture bottle capping processing capping apparatus 6；Wherein, 9 liang of conveyer belt
Side is both provided with the artificial grass band 7 for avoiding culture bottle and 1 direct collision of rack, and 1 side of rack is provided with to control
The switch board 8 of conveyer belt 9,6 working condition of filling mechanism 4, interceptor structure 5 and capping apparatus.
With reference to shown in Fig. 1 and Fig. 2, filling mechanism 4 includes being set to the filing table 41 of 1 side of rack and multiple settings
In being connect with 2 pipeline of agitator tank on filing table 41 for filling leading the 42 of injection of culture medium, interceptor structure 5 includes being set to machine
The interception cylinder 51 of 1 both sides of frame and be set on two interception cylinders, 51 piston rod for avoid culture bottle damage rubber block
52；Wherein, the interception slot 53 being used for for culture bottle equal with culture bottle shape size, setting are set between two rubber blocks 52
The spacing between spacing and adjacent two culture bottles bottleneck between adjacent two filling leading 42 on filing table 41 is consistent.
With reference to shown in Fig. 1 and Fig. 3, capping apparatus 6 include be set to 1 side of rack for convey bottle cap vibrating disk 61,
And be set in rack 1 for being compacted bottle cap in the system for compacting 62 on culture bottle, system for compacting 62 includes being set to rack 1
On compression frame 621, be set on compression frame 621 to be compacted the compaction cylinder 622 of bottle cap, be provided on compression frame 621 with
The corresponding compacting mouth 623 of culture bottle position of bottleneck；Wherein, mobile cylinder 63 is provided on compression frame 621, mobile cylinder 63
It is fixedly connected on piston rod and is useful for clamping bottle cap to the gripper 64 for cultivating bottle cap compacting position.
With reference to shown in Fig. 2 and Fig. 3, the infrared ray that the detection filling quantity of culture bottle is separately provided on conveyer belt 9 passes
Sensor 10 and the position sensor 11 for detecting culture bottle compacting position；Wherein, it is provided in switch board 8 and infrared ray
Sensor 10 and 11 signal of position sensor connection PLC controller, conveyer belt 9, filling mechanism 4, interceptor structure 5 and
Capping apparatus 6 is controlled with the PLC controller being set in switch board 8 and is connected.
Operation principle：The raw material of various culture mediums are put into agitator tank 2 successively by staff first and are stirred
It prepares, during churning, startup heating unit 3 is needed to make agitator tank 2 that the whipping temp of stabilization be kept to prevent culture medium from cooling down
Solidification after preparing culture medium, starts conveyer belt 9, and culture bottle is placed on conveyer belt 9, using conveyer belt 9 by culture bottle
It is conveyed, when culture bottle is delivered at filling mechanism 4, two interception cylinders 51 start, and culture bottle are intercepted, and by filling
Culture medium is poured into the leading 42 pairs of culture bottles being blocked of dress, after filling mechanism 4 is filling, is controlled by switch board 8
51 resumption of service of cylinder is intercepted, the culture bottle of canned culture medium is let pass, canned culture bottle will continue to by conveying
Band 9, which is delivered at capping apparatus 6, carries out capping processing, when capping apparatus 6 works, vibrates by bottle cap by vibrating disk 61 first
Come, clamp platform to the compacting mouth being set on system for compacting 62 by using the gripper 64 being set on compression frame 621
623, then decontrol bottle cap so that bottle cap is fallen on culture bottle bottleneck, and then compaction cylinder 622 is controlled to push, by bottle cap pressure
It is real, finally the culture bottle after capping is sent out by conveyer belt 9, wherein, when capping apparatus 6 covers culture bottle
When, switch board 8 can control conveyer belt 9 to be stopped, to ensure the capping effect of capping apparatus 6.
When interceptor structure 5 to be filled mechanism 4 it is filling after culture bottle let pass when, be set in rack 1
Infrared ray sensor 10 can detect the filling quantity of culture bottle, when infrared ray sensor 10 detects what certain amount was filled
Culture bottle by when, to switch board 8 can send out detection signal, it is right again at this point, switch board 8 can send out order to interceptor structure 5
Culture bottle is intercepted, and realizes that the batch of culture bottle intercepts work, after filling mechanism 4 is filling to culture bottle again
It lets pass.
When carrying out transmission process on conveyer belt 9, mobile cylinder 63 starts the culture bottle of canned culture medium, control machinery
Pawl 64 is moved at the lid outlet of vibrating disk 61, and then gripper 64 is started to work, and is clamped a bottle cap, is worked as position sensor
11 when detecting that culture bottle is moved to compacting 623 lower end of mouth, to switch board 8 can send out detection signal, at this point, switch board 8 can be to
Conveyer belt 9 sends out order, and conveyer belt 9 is made to be stopped, while mobile cylinder 63 is controlled to reply so that gripper 64 is moved to pressure
At real mouth 623, and control machine machinery claw 64 unclamps the bottle cap of clamping so that bottle cap falls on the bottleneck of culture bottle by being compacted mouth 623
On, then compaction cylinder 622 starts, by the bottle cap fallen on culture bottle bottleneck compacting on culture bottle, finally again by switch board 8
Order conveyer belt 9 works, and the culture bottle of capped is sent out.
The above is only the preferred embodiment of the utility model, and the scope of protection of the utility model is not limited merely to
Above-described embodiment, all technical solutions belonged under the utility model thinking belong to the scope of protection of the utility model.It should refer to
Go out, for those skilled in the art, several improvement under the premise of the utility model principle is not departed from and
Retouching, these improvements and modifications also should be regarded as the scope of protection of the utility model.
Claims (8)
1. a kind of culture medium filling apparatus, including rack（1）, be set to the rack（1）Side is used to prepare stirring for culture medium
Mix tank（2）, be set to the rack（1）Side is used for the agitator tank（2）It is preheated to avoid culture medium cooled and solidified
Heating unit（3）, be set to the rack（1）The upper and agitator tank（2）Pipeline connection is for the filling of filling culture medium
Mechanism（4）, it is characterised in that：The rack（1）On be provided with conveyer belt for conveying culture bottle（9）, the filling mechanism
（4）Including being set to the rack（1）The filing table of side（41）And multiple it is set to the filing table（41）It is upper with it is described
Agitator tank（2）Pipeline connection is used for the filling tap of filling culture medium（42）, the rack（1）On be additionally provided with for blocking in batches
Cut the interceptor structure of culture bottle（5）And the capping apparatus for sealing culture bottle（6）, the conveyer belt（9）Both sides are respectively provided with
It is useful for preventing culture bottle and the rack（1）Direct collision generates the artificial grass band of abrasion（7）.
2. a kind of culture medium filling apparatus according to claim 1, it is characterised in that：The interceptor structure（5）Including setting
It is placed in the rack（1）Both sides are used to intercept the interception cylinder of culture bottle（51）And it is set to the two interception cylinders（51）
Rubber block on piston rod for culture bottle to be avoided to damage（52）.
3. a kind of culture medium filling apparatus according to claim 2, it is characterised in that：Two rubber blocks（52）Between upper
It is provided with the interception slot equal with culture bottle shape size（53）.
4. a kind of culture medium filling apparatus according to claim 1, it is characterised in that：The capping apparatus（6）Including setting
It is placed in the rack（1）Side is used to convey the vibrating disk of bottle cap（61）And it is set to the rack（1）On for being compacted bottle
The system for compacting being placed on culture bottle（62）.
5. a kind of culture medium filling apparatus according to claim 4, it is characterised in that：The system for compacting（62）Including setting
It is placed in the rack（1）The compression frame of top（621）And it is set to the compression frame（621）On for being compacted the pressure of bottle cap
Real cylinder（622）, the compression frame（621）On be provided with for the compaction cylinder（622）Carry out the compacting mouth of compacting work
（623）.
6. a kind of culture medium filling apparatus according to claim 5, it is characterised in that：The compression frame（621）Upper setting
There is mobile cylinder（63）, the mobile cylinder（63）Piston rod on be provided with for clamp bottle cap to culture bottle cover compacting position
The gripper put（64）.
7. a kind of culture medium filling apparatus according to claim 1, it is characterised in that：The rack（1）It is upper to set respectively
It is useful for the infrared ray sensor of the detection filling quantity of culture bottle（10）And it is passed for detecting the position of culture bottle compacting position
Sensor（11）.
8. a kind of culture medium filling apparatus according to claim 7, it is characterised in that：The rack（1）Side is provided with
Switch board（8）, the switch board（8）It is inside provided with and the infrared ray sensor（10）And position sensor（11）Signal
The PLC controller of connection, the conveyer belt（9）, filling mechanism（4）, interceptor structure（5）And capping apparatus（6）And PLC
Controller control connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721708507.8U CN207581334U (en) | 2017-12-11 | 2017-12-11 | A kind of culture medium filling apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721708507.8U CN207581334U (en) | 2017-12-11 | 2017-12-11 | A kind of culture medium filling apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207581334U true CN207581334U (en) | 2018-07-06 |
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ID=62736831
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721708507.8U Active CN207581334U (en) | 2017-12-11 | 2017-12-11 | A kind of culture medium filling apparatus |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109576131A (en) * | 2018-12-24 | 2019-04-05 | 广州市安亦捷自动化设备有限公司 | A kind of culture dish automatic filling device |
| CN112193735A (en) * | 2020-09-27 | 2021-01-08 | 杨明 | Stem cell culture medium |
-
2017
- 2017-12-11 CN CN201721708507.8U patent/CN207581334U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109576131A (en) * | 2018-12-24 | 2019-04-05 | 广州市安亦捷自动化设备有限公司 | A kind of culture dish automatic filling device |
| CN109576131B (en) * | 2018-12-24 | 2022-05-24 | 广州市安亦捷自动化设备有限公司 | Automatic culture dish filling device |
| CN112193735A (en) * | 2020-09-27 | 2021-01-08 | 杨明 | Stem cell culture medium |
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