CN207581043U - Electric wire winding device - Google Patents
Electric wire winding device Download PDFInfo
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- CN207581043U CN207581043U CN201721638254.1U CN201721638254U CN207581043U CN 207581043 U CN207581043 U CN 207581043U CN 201721638254 U CN201721638254 U CN 201721638254U CN 207581043 U CN207581043 U CN 207581043U
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- electric wire
- bobbin
- spool
- wire take
- motor
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Abstract
Description
技术领域technical field
本实用新型涉及供变电领域,即一种电动收线装置。The utility model relates to the field of power supply and transformation, in particular to an electric wire take-up device.
背景技术Background technique
在供变电现场试验、检修中,经常需要缠绕电源线或地网线作业,当缠绕电线长度较短时,较为容易;对于特别长的电源线特别是地网线,其长度往往达到几百米或上千米,收线耗费很大的人力并且收线效率不高,而且收线人缠线耗费了大量时间(400m约为30min),同时线轴缠绕的力量不均匀致使轴上的线有松动打结的现象,缠绕松动的线容易脱离线轴,造成不必要的返工,当下一次放线时需要对打结点进行拆除修复,耗时费力。希望设计一种缠绕不打结、收线速度可调,在收线过程中线被卡住时有保护的收线装置来替代人的繁重劳动。In the field test and maintenance of power supply and transformation, it is often necessary to wind the power cord or the ground wire. When the length of the wire is short, it is easier; It takes a lot of manpower to take up the line and the efficiency is not high, and it takes a lot of time for the taker to wind the line (about 30 minutes for 400m). The phenomenon of knots, the loosely wound thread is easy to fall off the spool, resulting in unnecessary rework. When the next time the thread is released, the knot point needs to be removed and repaired, which is time-consuming and laborious. It is hoped to design a winding device with no knotting, adjustable take-up speed, and protection when the thread is stuck during the take-up process to replace the heavy labor of people.
发明内容Contents of the invention
本实用新型的目的是提供一种电动收线装置,提高了收线效率,省时省力,避免电线打结现象。The purpose of the utility model is to provide an electric wire take-up device, which improves the wire take-up efficiency, saves time and effort, and avoids the phenomenon of wire knotting.
上述目的是由以下技术方案实现的:一种电动收线装置,包括:机架、电动机、线轴,其特征是:在线轴的一侧,电机和线轴之间装有扭矩控制器;线轴的另一侧空心轴通过轴承座与机架相连;机架上方设有便捷手提,在线轴的前端设有缕线器。The above object is achieved by the following technical solutions: an electric wire take-up device, comprising: a frame, a motor, and a bobbin, characterized in that: a torque controller is installed between the motor and the bobbin on one side of the bobbin; the other side of the bobbin The hollow shaft on one side is connected with the frame through the bearing seat; a convenient portable is provided on the top of the frame, and a threader is provided at the front end of the bobbin.
在线轴的另一侧空心轴内装有电流换向器,包括和线轴一起转动的转动头和连接电源线的活动头,转动头和活动头可相对转动。A current commutator is housed in the hollow shaft on the other side of the bobbin, including a rotating head that rotates with the bobbin and a movable head connected with a power cord, and the rotating head and the movable head can rotate relatively.
所述电动机是无刷直流电动机,通过螺栓固定在机架上。The electric motor is a brushless DC motor, fixed on the frame by bolts.
所述扭矩控制器包括碟簧、摩擦片、连接盘、扭矩调节螺母,通过沉头螺钉与线轴连接在一起。The torque controller includes a disc spring, a friction plate, a connecting plate, and a torque adjusting nut, and is connected with the bobbin through countersunk screws.
所述缕线器包括缕线辊、轴承、隔套和辊轴,置于线轴的前端,电源线经缕线辊进出。The threading device includes a threading roller, a bearing, a spacer and a roller shaft, and is placed at the front end of the bobbin, and the power cord enters and exits through the threading roller.
所述线轴的一侧设有多个电源插孔。One side of the bobbin is provided with a plurality of power jacks.
所述缕线器的另一种形式包括导向轮、左右螺旋轴、导轨、惰轮、电磁阻尼器和传动装置。Another form of the threader includes guide wheels, left and right helical shafts, guide rails, idle wheels, electromagnetic dampers and transmissions.
所述传动装置是同步带传动装置,或是齿轮传动装置,或是链轮传动装置。The transmission device is a synchronous belt transmission device, or a gear transmission device, or a sprocket transmission device.
本实用新型的有益效果是: 不会拉断电线,缠线速度可调,提高了收线效率,省时省力,避免电源线打结。The beneficial effects of the utility model are: the electric wire will not be broken, the winding speed can be adjusted, the winding efficiency is improved, time and effort are saved, and the power cord is prevented from being knotted.
附图说明Description of drawings
图1是第一种实施例的主视图;Fig. 1 is the front view of first kind of embodiment;
图2是第一种实施例的俯视图;Figure 2 is a top view of the first embodiment;
图3是第一种实施例的右视图;Fig. 3 is the right view of first kind of embodiment;
图4是第一种实施例的部件电流换向器的示意图;Fig. 4 is the schematic diagram of the component current commutator of the first kind of embodiment;
图5是第一种实施例的部件扭矩控制器的示意图;Fig. 5 is a schematic diagram of the component torque controller of the first embodiment;
图6是第一种实施例的部件缕线器的示意图;Fig. 6 is the schematic diagram of the component threader of the first embodiment;
图7是第二种实施例的主视图;Fig. 7 is the front view of the second embodiment;
图8是第二种实施例的右视图;Fig. 8 is the right side view of the second embodiment;
图9是第三种实施例的示意图;Fig. 9 is the schematic diagram of the third embodiment;
图10是第三种实施例的部件缕线器示意图。Fig. 10 is a schematic view of the component threader of the third embodiment.
图中可见:机架 1,电动机2,扭矩控制器3,便捷手提4,电源线5,线轴6,轴承座7,电流换向器8,缕线器9,碟簧10,摩擦片11,连接盘12,沉头螺钉13,扭矩调节螺母14,转动头15,固定螺钉16,活动头17,缕线辊18,轴承19,隔套20,辊轴21,电源插座22,导向轮23,左右螺旋轴24,导轨25,同步带轮26,导向臂27,同步带28,惰轮29,阻尼器30。It can be seen in the figure: frame 1, motor 2, torque controller 3, handy portable 4, power cord 5, bobbin 6, bearing seat 7, current commutator 8, threader 9, disc spring 10, friction plate 11, Connecting plate 12, countersunk head screw 13, torque adjustment nut 14, rotating head 15, fixing screw 16, movable head 17, strand roller 18, bearing 19, spacer sleeve 20, roller shaft 21, power socket 22, guide wheel 23, Left and right screw shaft 24, guide rail 25, synchronous pulley 26, guide arm 27, synchronous belt 28, idler pulley 29, damper 30.
具体实施方式Detailed ways
本实用新型总的要求是:缠绕不打结、收线速度可调,线被卡住时有保护。下面结合附图介绍三种实施例。The general requirements of the utility model are: winding without knotting, adjustable wire take-up speed, and protection when the wire is stuck. Introduce three kinds of embodiments below in conjunction with accompanying drawing.
第一种实施例:如图1、图2、图3、图4、图5、图6所示,一种电动收线装置,包括:机架1、电动机2、线轴6,其特征是:在电机2和线轴6之间装有扭矩控制器3;线轴6的另一侧空心轴通过轴承座7与机架1相连;机架上方设有便捷手提4,在线轴6的前端设有缕线器9。The first embodiment: as shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, and Fig. 6, an electric wire take-up device includes: a frame 1, a motor 2, and a bobbin 6, and is characterized in that: A torque controller 3 is installed between the motor 2 and the bobbin 6; the hollow shaft on the other side of the bobbin 6 is connected to the frame 1 through a bearing seat 7; threader9.
图4介绍的是电流换向器8,在线轴6的一侧空心轴内装有电流换向器8,包括和线轴6一起转动的转动头15和连接电源线的活动头17,转动头15和活动头17可相对转动,并可传输电流。电流换向器8的作用是将电源与活动头17相连,通过转动头15将电流传给电源线5。What Fig. 4 introduced is current commutator 8, and current commutator 8 is housed in the one side hollow shaft of bobbin 6, comprises the rotating head 15 that rotates with bobbin 6 and the movable head 17 that connects power cord, and rotating head 15 and The movable head 17 can rotate relatively, and can transmit electric current. The function of the current commutator 8 is to connect the power supply with the movable head 17, and pass the current to the power line 5 through the rotating head 15.
所述电动机2是无刷直流电动机,可根据工作情况改变转速,从而改变了收放线速度。The motor 2 is a brushless direct current motor, and the rotating speed can be changed according to the working conditions, thereby changing the line speed of retracting and unwinding.
图5介绍的是扭矩控制器3,包括碟簧10、摩擦片11、连接盘12、扭矩调节螺母14,通过沉头螺钉13与线轴6连接在一起。通过调节扭矩控制器3的扭矩调节螺母14,就可以调节电动机2输出给线轴6的扭矩,当拉线阻力大时,超过了设定的扭矩,扭矩控制器3就会打滑,线轴6不转,保证不会拉断电线。Figure 5 shows the torque controller 3, which includes a disc spring 10, a friction plate 11, a connecting plate 12, and a torque adjusting nut 14, and is connected to the bobbin 6 through a countersunk screw 13. By adjusting the torque adjusting nut 14 of the torque controller 3, the torque output from the motor 2 to the bobbin 6 can be adjusted. When the pull wire resistance is large and exceeds the set torque, the torque controller 3 will slip, and the bobbin 6 does not turn. Make sure not to break the wire.
图6介绍的是缕线器9,包括缕线辊18、轴承19、隔套20和辊轴21,置于线轴6的前端,电源线5经缕线辊18进出。What Fig. 6 introduced is threading device 9, comprises threading roller 18, bearing 19, spacer 20 and roller shaft 21, places the front end of bobbin 6, and power cord 5 enters and exits through threading roller 18.
第二种实施例:如图7、图8所示,在第一种实施例的基础上,是在线轴6的一侧空心轴内没有安装电流换向器8,而在其侧面上设有多个电源插孔22。这样电源线5接电源,电动收线装置的另一种应用,整个电动收线装置就相当于一个插座。The second embodiment: as shown in Fig. 7 and Fig. 8, on the basis of the first embodiment, a current commutator 8 is not installed in the hollow shaft on one side of the bobbin 6, but a A plurality of power jacks 22 . The power line 5 is connected to the power supply like this, another application of the electric take-up device, and the whole electric take-up device is just equivalent to a socket.
第三种实施例:如图9、图10所示,在第一种实施例的基础上, 介绍了另一种缕线器9,包括导向轮23、左右螺旋轴24、导轨25、惰轮29、阻尼器30和传动装置。传动装置保证线轴6转一周时导向轮23在左右螺旋轴24上移动一个电源线径的距离。使线平整而均匀的缠绕到线轴上,避免出现缠绕不均造成线脱轴的现象。传动装置是同步带传动装置,或是齿轮传动装置,或是链轮传动装置。图10中惰轮29紧压在导向轮23上,通过调整阻尼器30使惰轮29转动时有阻力,从而拉紧线轴6緾绕时的电线。The third embodiment: as shown in Figure 9 and Figure 10, on the basis of the first embodiment, another threader 9 is introduced, including guide wheels 23, left and right screw shafts 24, guide rails 25, idler wheels 29. Damper 30 and transmission. The transmission device guarantees that guide wheel 23 moves the distance of a power wire diameter on left and right helical shaft 24 when bobbin 6 turns a circle. Make the thread evenly and evenly wound onto the bobbin, avoiding the phenomenon that the thread is off the shaft due to uneven winding. The transmission device is a synchronous belt transmission device, or a gear transmission device, or a sprocket transmission device. Idling wheel 29 is pressed on guide wheel 23 among Fig. 10, has resistance when adjusting damper 30 to make idler wheel 29 rotate, thereby the electric wire when tensioning bobbin 6 is wound.
Claims (8)
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CN201721638254.1U CN207581043U (en) | 2017-11-30 | 2017-11-30 | Electric wire winding device |
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CN201721638254.1U CN207581043U (en) | 2017-11-30 | 2017-11-30 | Electric wire winding device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110054025A (en) * | 2019-01-17 | 2019-07-26 | 天长市恒鑫机电设备有限公司 | A kind of metal wire wrap-up |
CN111847105A (en) * | 2020-07-24 | 2020-10-30 | 杭州聪曦科技有限公司 | Auxiliary device is received to net twine for computer |
-
2017
- 2017-11-30 CN CN201721638254.1U patent/CN207581043U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110054025A (en) * | 2019-01-17 | 2019-07-26 | 天长市恒鑫机电设备有限公司 | A kind of metal wire wrap-up |
CN111847105A (en) * | 2020-07-24 | 2020-10-30 | 杭州聪曦科技有限公司 | Auxiliary device is received to net twine for computer |
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