Utility model content
In view of this, the purpose of this utility model is to provide a kind of for installing the special fixture of pedal cover, Ke Yiti
Rise the installation effectiveness of pedal cover.
Its concrete scheme is as follows:
It is provided by the utility model a kind of for installing the special fixture of pedal cover, including:
For placing and limiting the positioning device of pedal cover;
The top that extends to the positioning device, the device for spreading for strutting the inside angle of pedal cover from inside to outside;
The top that extends to the positioning device, the hold-down devices for pressing down on pedal;
It is connected respectively with the device for spreading and the hold-down devices, for controlling the device for spreading and the lower press fitting
Put the control device of action.
Preferably, the device for spreading includes:
Pawl is strutted positioned at the top of the positioning device, for strut each angle in the inside of pedal cover;
With it is described strut pawl be connected, for drive it is described strut that pawl struts each angle inside pedal cover strut driving dress
It puts.
Preferably, the hold-down devices include:
Positioned at the top of the positioning device, the pressing plate for pressing down on pedal;
It is connected with the pressing plate, the lower hydraulic driver for the pressing plate to be driven to move up and down.
Preferably, the positioning device includes:
It is used to support and limits the locating piece of inverted pedal cover;
It is installed on the locating piece bottom, the locating support for being used to support the locating piece.
Preferably, the control device includes:
It is connected with the device for spreading, struts starting switch for start the device for spreading;
Starting switch is strutted with described and the device for spreading is connected, struts control for control the device for spreading action
Device processed;
Be connected with the hold-down devices and the device for spreading, for convert the hold-down devices and the device for spreading it
Between action change-over switch;
It is connected with the change-over switch and the hold-down devices, is filled for the pushing of the hold-down devices action to be controlled to control
It puts.
Preferably, it further includes:
It is respectively used to support the support baseboard of the positioning device, device for spreading, hold-down devices;
On the support baseboard and it is fixed on the positioning device, the pedal arm bracket for placing pedal arm.
Preferably, the pedal arm bracket includes:
Positioned at the outside of the positioning device, it is used to support the pedal arm support plate of pedal arm;
It is fixed on the bottom of the pedal arm support plate and is connected with the positioning device, be used to support the pedal arm branch
The pedal arm backing board of fagging.
With respect to the background art, the special fixture for being used to install pedal cover provided herein, including being used for from introversion
The device for spreading of the outer inside angle for strutting pedal cover.Under normal conditions, since pedal cover has there are four internal angle, and it is internal
Each angle is uniformly distributed on the edge of the inside of pedal cover, therefore, for the entire inner edge of pedal cover, pedal cover
Inner edge uniform force, the inner edge of pedal cover is made to be not likely to produce by discontinuity and cause brokenly in drawing process
It splits;Meanwhile the device for spreading increases with the contact area inside pedal cover, pressure becomes smaller, and is equally not easily broken pedal cover;
So as to the frequencies go lower of pedal cover for damaging replacement, ineffective labor reduces, naturally, the installation effectiveness of pedal cover will be carried
It is high.
In addition, it further includes to press pedal for installing the special fixture of pedal cover due to provided herein again
Hold-down devices and be connected respectively with the device for spreading and the hold-down devices, for control the device for spreading and it is described under
The control device of pressure device action.Obviously, the control device can control the device for spreading and hold-down devices sequence
Action can efficiently reduce personnel's participation in installation process, facilitate the degree of automation for promoting pedal cover installation, and shortening is stepped on
The set-up time of plate cover is conducive to be promoted the installation effectiveness of pedal cover.
Therefore, the special fixture for being used to install pedal cover provided herein can effectively promote the installation of pedal cover
Efficiency.
Description of the drawings
It in order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only
It is the embodiment of the utility model, for those of ordinary skill in the art, without creative efforts, also
Other attached drawings can be obtained according to the attached drawing of offer.
A kind of specific embodiment party for being used to install the special fixture of pedal cover that Fig. 1 is provided by the utility model embodiment
The schematic diagram of formula;
Fig. 2 is the structure diagram of the positioning device in Fig. 1;
Fig. 3 is the structure diagram of the device for spreading in Fig. 1;
Fig. 4 is the structure diagram of the hold-down devices in Fig. 1.
Reference numeral is as follows:
Positioning device 1, device for spreading 2, hold-down devices 3 and control device 4;
Locating piece 11, locating support 12;
U-typed is inverted bending plate 121, positioning plate 122, positioning supporting leg 123;
It struts pawl 21, strut driving device 22;
Horizontal supporting plate 211, horizontal-extending connecting plate 212, vertical extension board 213;
Strut driving device 221 vertically, level struts driving device 222;
Pressing plate 31, lower hydraulic driver 32;
Column pressing plate 311, horizontal connecting plate 312;
" L " shape fixed frame 321, lower pressure cylinder 322;
Strut starting switch 41, change-over switch 42, scram button 43, safe light curtain 44;
Pedal arm bracket 5, support baseboard 6, workbench 7 and magazine 8;
Pedal arm support plate 51 and pedal arm backing board 52.
Specific embodiment
The following is a combination of the drawings in the embodiments of the present utility model, and the technical scheme in the embodiment of the utility model is carried out
It clearly and completely describes, it is clear that the described embodiments are only a part of the embodiments of the utility model rather than whole
Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are without making creative work
All other embodiments obtained shall fall within the protection scope of the present invention.
In order to which those skilled in the art is made to more fully understand the utility model, below in conjunction with the accompanying drawings and specifically
The utility model is described in further detail for embodiment.
The special fixture for being used to install pedal cover provided to Fig. 4, Fig. 1 by the utility model embodiment is be provided
A kind of specific embodiment schematic diagram;Fig. 2 is the structure diagram of the positioning device in Fig. 1;Fig. 3 is strutting in Fig. 1
The structure diagram of device;Fig. 4 is the structure diagram of the hold-down devices in Fig. 1.
The utility model embodiment discloses a kind of special fixture for being used to install pedal cover, including positioning device 1, struts
Device 2, hold-down devices 3 and control device 4.
Positioning device 1 is mainly used for placing and limiting pedal cover.Positioning device generally includes locating piece 11 and locating support
12, wherein, locating piece 11 is mainly used for supporting pedal cover, and limit pedal cover position;Usually, in order to facilitate the peace of pedal cover
Dress, pedal cover are usually inverted in 11 top groove of locating piece, which is a slot bottom profile and the outside at the top of pedal cover
The consistent mold of profile can not only limit the position of pedal cover in pedal cover installation process and be slided to prevent pedal cover, but also
It can also ensure that the opening of pedal cover bottom can keep being placed horizontally on locating piece 11, facilitate stretching into for pedal;In the tool
In body embodiment, locating piece 11 is formed by aluminum alloy rolled with sufficient intensity, of course, it is possible to by other materials system
Into.Locating support 12 is installed on the bottom of locating piece 11, is used to support locating piece 11;From the point of view of ergonomics, it is
Meet human body operating habit, depending on 12 height of locating support will be according to practical application occasion;In the specific embodiment
In, locating support 12 is made of aluminum alloy material, and bending plate 121, positioning plate 122 and positioning branch are inverted including U-typed
Support leg 123, wherein, the bottom of locating piece 11 is fixed at the top of U-typed inversion bending plate 121;Positioning plate 122 and U-typed
The bottom for being inverted bending plate 121 is connected;Positioning supporting leg 123 is connected, and pass through fixed block and bolt and nut with positioning plate 122
The bottom of positioning plate 122 is fixed on, in this specific embodiment, there are four positioning supporting legs 123, position supporting leg certainly
123 quantity is not limited to this;Certainly, locating support 12 is made by aluminium alloy to be substituted with other materials;In addition, it is used for
It supports the structure of the locating support 12 of locating piece 11 and is limited to this, as long as meeting human body operating habit.
Under normal conditions, be square arc-shaped at the top of pedal, naturally, must for being bonded the upper surface of the pedal cover of pedal
To be rectangular, specifically, there is the square that four straight lines surround, therefore there are an angles for every two straight lines;In order to reduce stress collection
In, each angle is equipped with rounded corner;Since pedal cover is typically to be made, and pedal cover is usually sleeved on the top of pedal of rubber
Portion, therefore the lower edges of pedal cover just form a semi-open-type rubber sleeve containing four rounded corners with its upper surface.
One end of device for spreading 2 is fixed, and the other end extends to the top of positioning device 1, is mainly used for strutting from inside to outside
Each angle in inside of pedal cover.Device for spreading 2 includes strutting pawl 21 and struts driving device 22.In this specific embodiment, it supports
Each section of opening apparatus 2 is made of aluminium alloy, it is of course also possible to be substituted with other materials.
It is worth noting that, each, which struts one group of the needs of pawl 21, struts driving device 22, therefore in this specific embodiment,
Have the outside of four groups of four angles for being respectively arranged in positioning device 1 struts driving device 22.
Wherein, the top that pawl 21 is located at positioning device 1 is strutted, is mainly used for strutting each angle in inside of pedal cover.Due to
There are four angle inside pedal cover, therefore strut pawl 21 and also include four respectively positioned at the top of each angle in inside of pedal cover
Strut pawl.Specifically, it struts pawl 21 and includes three sections, one section is the rectangular horizontal support for being fixed on the top for strutting driving device 22
Plate 211, the water of the top of one section of each internal angle to extend out to pedal cover from the long side of the rectangular horizontal support plate
Flat extension connecting plate 212, one section is to extend up to strutting drive control straight down from the external part of horizontal-extending connecting plate
It can be with the vertical extension board 213 of each inner clamps angular contact of pedal cover under the guiding of device 22.Certainly, inside according to pedal cover
The layout of angle since angle each inside pedal cover includes two kinds of interior top corner and interior bottom corners, therefore also can vertically be prolonged at four
Stretching the end of plate 213, respectively two groups of setting struts respectively dedicated for strutting the arc-shaped apex angle of apex angle inside pedal cover and base angle
Pawl and base angle strut pawl, it is notable that apex angle strut pawl be usually located at pedal cover inside angle top and its outer
Profile is consistent with the interior top corner contour shape of pedal cover to be installed, in order to avoid can be generated in the interior top corner for strutting pedal cover
Concentrated stress, similarly, base angle strut pawl be usually located at pedal cover interior bottom corners top and its outer profile with it is to be installed
Pedal cover interior bottom corners contour shape it is consistent, in order to avoid concentrated stress can be generated in the interior bottom corners for strutting pedal cover, from
And effectively lower the breakage rate of pedal cover, and do not influence to realize the purpose of this utility model.
It struts driving device 22 usually with strutting pawl 21 to be connected, specifically, is connected to the rectangular horizontal support for strutting pawl 21
The bottom of plate 211.In this specific embodiment, driving device 22 is strutted to include vertical strutting driving device 221 and level struts
Driving device 222.Wherein, the fluid pressure drive device that driving device 221 is mounted to strut the end of pawl 21 is strutted vertically, mainly
Pawl 21 is strutted for driving to move in the vertical direction, to strut each internal angle that pawl 21 stretched into or be detached from pedal cover, tool
Body, the output terminal for strutting the hydraulic cylinder of driving device 221 vertically and the rectangular horizontal support plate 211 for strutting pawl 21 pass through bolt
Nut links together, and the vertical bottom for strutting driving device 221 is equipped with rectangular fixed frame;Hydraulic pump is provided to hydraulic system
Hydraulic oil, hydraulic cylinder progressively reach certain pressure value, and piston rod stretches out drive and struts pawl 21 far from pedal cover straight up;Liquid
Press pump stops being hydraulic system fuel feeding, and hydraulic cylinder is resetted by self-acting power, and piston rod shrinks drive and struts straight down
Pawl 21 stretches to pedal cover.It is also fluid pressure drive device that level, which struts driving device 222, and the external part of hydraulic cylinder with strutting vertically
The bottom plate fixed frame of driving device 221 is connected, and bottom is fixed on " u "-shaped fixed frame, is mainly used for drive and struts drive vertically
It moves device 221 and struts pawl 21 and move in the horizontal direction, pedal cover is strutted or unclamp to strut pawl 21;Similarly, work as liquid
When cylinder pressure reaches certain pressure, piston rod drives vertical device for spreading 221 and to strut pawl 21 protruding together, close to pedal
Cover;When hydraulic cylinder is resetted by the active force of itself, piston rod drives vertical device for spreading 221 and struts pawl 21 together again
Position, far from pedal cover.
Certainly, driving device 221 is strutted vertically and level struts driving device 222 and can also use other types of driving
Mode, which drives, struts pawl 21, has no effect on realization the purpose of this utility model.
3 usual bottom of hold-down devices is fixed, and top extends to the top of positioning device 1, is mainly used for pushing pedal.It pushes
Device 3 includes pressing plate 31 and lower hydraulic driver 32.In this specific embodiment, each section of hold-down devices 3 is also to be closed by aluminium
Gold is made, it is of course also possible to be replaced by other materials.It is generally positioned at due to pedal on the locating piece 11 at 1 center of positioning device,
With reference in the specific embodiment, the layout of four device for spreading 2 operates in order to facilitate personnel, therefore hold-down devices 3 are typically secured to
The rear side of positioning device 1;Again due to only installing a pedal every time, therefore only has one group of hold-down devices 3 in the specific embodiment.
Wherein, pressing plate 31 is usually located at the top of positioning device 1, is mainly used for pressing down on pedal.In the specific implementation
Example in, pressing plate 31 include two parts, specifically, one end is fixed, the other end straight down and equipped with rectangular notch column pressing plate
311 and it is fixed on the top of column pressing plate 311, the horizontal connecting plate for connecting column pressing plate 311 and lower hydraulic driver 32
312;It is worth noting that, the rectangular notch of column pressing plate 311 is mainly used for avoiding column pressing plate 311 with stepping on when pushing pedal
There is interference between plate, so that pedal stand under load is uniform.Column pressing plate is fixed in one end of horizontal connecting plate 312 by bolt and nut
311 top, the other end are fixed on the top of lower hydraulic driver 32 by bolt and nut, and certainly, fixed form is without being limited thereto.
In addition, the structure of pressing plate 31 is also not necessarily limited to this.
Tail portion of the lower hydraulic driver 32 usually with pressing plate 31 is connected, and is mainly used for that pressing plate 31 is driven to move down and to pressure
Plate 31 loads.Lower hydraulic driver 32 is fixed on workbench by " L " shape fixed frame 321, in this specific embodiment, pushes and drives
Dynamic device 32 is specially hydraulic-driven, therefore lower hydraulic driver 32 mainly includes the lower pressure cylinder 322 by hydraulic pump drive, should
Lower pressure cylinder 322 is fixed on the side of the close positioning device 1 of " L " shape fixed frame 321, piston rod part and pressing plate vertically
31 horizontal connecting plate 312 is connected;Instantly it when pressure cylinder 322 reaches certain pressure value, stretches out, drives in piston rod phase
Pressing plate 31 is far from pedal cover;Instantly when pressure cylinder 322 resets, piston rod retracted downward, band dynamic pressure plate 31 close to pedal cover,
Realize pressing action.In order to ensure that lower pressure cylinder 322 is capable of providing load lower enough, in this specific embodiment, using three
The piston rod of root parallel arrangement works at the same time, and certainly, the quantity of piston rod is not limited to this, and can be had according to practical working condition
Body determines.
Control device 4 is connected respectively with device for spreading 2 and hold-down devices 3, for controlling device for spreading 2 and hold-down devices 3
Sequentially-operating.In this specific embodiment, control device 4 includes strutting starting switch 41, strutting control device, change-over switch
42nd, lower pressure control device.It struts starting switch 41 usually with device for spreading 2 to be connected, in this specific embodiment, struts startup and open
41 are closed as the red button on workbench.It struts control device while is connected with four device for spreading 2, for controlling simultaneously
Device for spreading 2 acts, and is usually connected due to strutting control device with strutting starting switch 41, and starting switch is strutted when pushing red
When 41, strut control device and receive instruction, the level of four device for spreading 2 of control struts driving device 222 while acts, band
It moves to strut pawl 21 and strut driving device 221 vertically and be moved to positioning device 1;Then four are controlled at the same time and struts driving vertically
The drive of device 221 struts pawl 21 and moves straight down, is put in pedal cover until strutting pawl 21;Finally, control device is strutted again
Four levels is controlled to strut driving device 222 and reset simultaneously, while drive and strut pawl 21 and vertical to strut driving device 221 separate
Positioning device 1, pedal cover is just softened.In addition, again since change-over switch 42 is connected simultaneously with device for spreading 2 and hold-down devices 3,
The main action for coordinating device for spreading 2 and hold-down devices 3, specifically, when device for spreading 2 struts pedal cover, presses conversion
Switch 42,2 stopping of device for spreading action, while start hold-down devices 3, the lower pressure control device for controlling hold-down devices 3 connects
Instruction is received, lower hydraulic driver 32 acts, and band dynamic pressure plate 31 moves down, and presses the pedal being put into positioning device 1, waits to step on
The plate enclosure is in pedal surface;Certainly, control mode is without being limited thereto.In addition, control device 4 further includes scram button 43 and safety light
Curtain 44, wherein, scram button 43 struts starting switch 41 together and change-over switch 42 is installed on same button box, is mainly used for working as
Occur to brake the mechanism in time during emergency;Safe light curtain 44 is for protecting operating personnel safe, to prevent safety accident occurs.
In addition to this, it is provided by the utility model for installing the special fixture of pedal cover, further include pedal arm bracket
5th, support baseboard 6, workbench 7 and magazine 8.
Pedal arm bracket 5 is usually fixed in positioning device 1, is mainly used for placing pedal arm, to reduce labor intensity.It steps on
Plate fupport arm frame 5 includes pedal arm support plate 51 and pedal arm backing board 52.Pedal arm support plate 51 is located at the outer of positioning device 1
Side is used to support pedal arm;Pedal arm backing board 52 is usually fixed at the bottom of pedal arm support plate 51, and with positioning device 1
It is connected.In this specific embodiment, pedal arm support plate 51 is one piece of metallic plate parallel with 1 leading flank of positioning device, should
The top of metallic plate offers rectangular recess, to place pedal arm;Pedal arm branch is fixed in one end of pedal arm backing board 52
The bottom of fagging 51, the other end is fixed on the centre of the front side board of positioning device 1, therefore pedal arm backing board 52 is to be suspended in positioning
The front side of device 1.In addition, again since pedal arm is typically what is be bent, therefore pedal arm backing board 52 is of different shapes by three sections
Metal plate is formed.Pedal arm bracket 5 is also to be made of aluminum alloy materials, of course, it is possible to select other materials.
Support baseboard 6 is installed on the bottom of positioning device 1, device for spreading 2 and hold-down devices 3.In this specific embodiment,
The both sides of support baseboard 6 are also respectively provided with a handle, in order to carry.Upper in support baseboard 6 is equipped with several be used for and work
7 matched round thread hole of platform, it is convenient that more are placed on same workbench 7 for completing the fixture of several stations, with
It reduces and carries, be conducive to raising efficiency.Magazine 8 is mounted on the side of workbench, so that operating personnel conveniently take pedal cover.
It is provided by the utility model as follows for the workflow of special fixture of installing pedal cover:
Startup power supply;
Startup struts starting switch 41, struts control device and sends out instruction, four levels strut the piston of driving device 222
Bar drives four to strut pawl 21 and four strut driving device 221 in the horizontal direction to four angles of positioning device 1 vertically
It is mobile, close to pedal cover;Then, four it is vertical strut driving device 221 and drive four to strut pawl 21 move down, until each
The vertical extension board 213 for strutting pawl 21 is inserted into each internal angle of pedal cover;Then, four levels strut driving device 222
Piston rod drive four and strut pawl 21 and four strut driving device 221 in the horizontal direction to remotely located device 1 vertically
The movement of four angles, far from pedal cover, four angles of pedal cover are softened the perpendicular of pawl 21 on the four direction of horizontal plane
Straight extension board 213 struts;
Pedal is put to the pedal cover being softened in positioning device 1;
Start change-over switch 42, device for spreading 2 remains stationary as, and lower pressure control device sends out instruction, lower hydraulic driver 32
Piston rod band dynamic pressure plate 31 move down, and to pedal load;Then, four vertical strut the drive of driving device 221 and strut
Pawl 21 moves up, and struts pawl 21 and is detached from pedal cover, pedal cover is inserted in the surface of pedal;Then, the work of lower hydraulic driver 32
Stopper rod band dynamic pressure plate 31 moves up;
The pedal for having installed pedal cover is taken out, just completes a working cycles.
In conclusion it is provided by the utility model for installing the special fixture of pedal cover, including being used for from inside to outside
Strut the device for spreading 2 of each angle in inside of pedal cover, in contrast, the inside stress point of pedal cover increases, stress evenly,
Pedal cover is not easily broken, and replacement frequency is low, and installation effectiveness is high;Meanwhile control device 4 respectively with device for spreading 2, hold-down devices 3
It is connected, the degree of automation of pedal installation increases, and shortens the set-up time of pedal cover, and the installation effectiveness of pedal improves.
Therefore, the special fixture for being used to install pedal cover provided herein can effectively promote the installation effectiveness of pedal cover.
The foregoing description of the disclosed embodiments enables those skilled in the art to realize or using the utility model.
A variety of modifications of these embodiments will be apparent for a person skilled in the art, general original as defined herein
Reason can be realized in other embodiments without departing from the spirit or scope of the present utility model.Therefore, this practicality is new
Type is not intended to be limited to the embodiments shown herein, and is to fit to and the principles and novel features disclosed herein phase
Consistent most wide range.