CN207578637U - A kind of High Precision Automatic former for being used to produce porcelain insulator - Google Patents
A kind of High Precision Automatic former for being used to produce porcelain insulator Download PDFInfo
- Publication number
- CN207578637U CN207578637U CN201721665137.4U CN201721665137U CN207578637U CN 207578637 U CN207578637 U CN 207578637U CN 201721665137 U CN201721665137 U CN 201721665137U CN 207578637 U CN207578637 U CN 207578637U
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- CN
- China
- Prior art keywords
- mould
- turntable
- fixing axle
- central axis
- porcelain insulator
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Abstract
The utility model provides a kind of High Precision Automatic former for being used to produce porcelain insulator; belong to porcelain insulator production field; including workbench, agitator tank, motor, mould cylinder turntable and mould emptier; motor is arranged on workbench bottom, and passes through gear and connecting rod and connect with mould cylinder turntable, mould emptier.Agitator tank, mould cylinder turntable and mould emptier may be contained on workbench, and agitator tank is located above mould cylinder turntable, and mould emptier is located at mould cylinder turntable side, and conveyer belt is equipped with below mould emptier.The equipment utilization motor drive mould cylinder turntable and mould emptier carry out automatic moulding, change traditional hand mo(u)ld, repaired biscuit mode, substantially increase the molding efficiency of porcelain insulator, have the characteristics that precision is high, at low cost, shaping speed is fast, good forming effect;And it can more change the mold cylinder according to the different shape of required insulator, hence it is evident that improve applicability.
Description
Technical field
The utility model is related to porcelain insulator production field, more particularly to a kind of height for being used to produce porcelain insulator
Precision shaping equipment.
Background technology
Porcelain insulator is a kind of special insulation control, can be played an important role in overhead transmission line, with electricity
The continuous development of power industry, more and more high pressures, ehv power transmission circuit constantly put into operation, in this way to the knot of porcelain products
Structure proposes increasingly higher demands.Porcelain insulator production to undergo raw material ponder, except iron, press filt, aging, vacuum mud refining, into
The processes such as base and glazing are washed in type, drying, and moulding process flow process is most important to the production of porcelain insulator.Traditional porcelain insulator
Molding is to utilize that porcelain mud manually is pressed into blanket, is demoulded after molding and carries out repaired biscuit again, and not only labor intensity is big for the method, work effect
Rate is low, and poor quality's control, and precision is not high, phenomena such as be easy to causeing blank crack damage.
Utility model content
The defects of in order to overcome the prior art, the technical problem to be solved by the utility model is to propose one kind to give birth to
The High Precision Automatic former of porcelain insulator is produced, that it changes the mode of artificial pressing mold repaired biscuit, using equipment automatic moulding, greatly
The molding efficiency of insulator is improved greatly, has the characteristics that precision is high, at low cost, shaping speed is fast, good forming effect;And its
Can cylinder more be changed the mold according to the different shape of required insulator, hence it is evident that improve applicability.
For this purpose, the utility model uses following technical scheme:
The utility model provide it is a kind of for producing the High Precision Automatic former of porcelain insulator, including workbench,
Agitator tank, motor, mould cylinder turntable and mould emptier, the motor are arranged on the workbench bottom, the stirring
Case, the mould cylinder turntable and the mould emptier may be contained on the workbench, and the agitator tank is located at the mould cylinder
Above turntable, the mould emptier is located at the mould cylinder turntable side, it is characterised in that:The mould cylinder turntable by fixing axle, turn
Disk and baffle composition, the fixing axle run through the workbench, and the fixing axle bottom end is equipped with gear, and the turntable is fixed on
The fixing axle top, the turntable, which is equipped with, is provided with multiple mould bore that diameter does not wait, the central shaft of multiple mould bore
The distance of line to the central axis of the fixing axle is equal, and mould cylinder is provided in the mould bore, and the baffle is fixed on institute
It states in fixing axle and is bonded positioned at the turntable bottom, with the turntable, the baffle is equal with the disk diameter for diameter
Semicircle iron plate;
The mould emptier includes telescopic shaft and fixed block, and the telescopic shaft bottom is equipped with gear, and the fixed block is fixed
On the telescopic shaft and it is located above the turntable in the vertical direction, the fixed block bottom is equipped with punch, the punch
The distance of central axis to the central axis of the fixing axle be equal to the central axis of the mould bore to the fixing axle
The distance of central axis, further includes connecting rod, and the connecting rod is equipped with first gear and second gear, the first gear with it is described
The gear engagement of fixing axle bottom, the second gear are engaged with the gear of the telescopic shaft bottom, and the connecting rod is by the electricity
Motivation drives.
In the utility model preferably technical solution, during the flexible elongate axis, the bottom surface of the punch is located at described
Above turntable.
In the utility model preferably technical solution, conveyer belt is further included, the conveyer belt upper surface is less than the gear
Plate lower surface, and the distance of central axis of the one end of the conveyer belt apart from the fixing axle be less than the mould bore with it is described
The minimum range of the central axis of fixing axle.
In the utility model preferably technical solution, the side of the conveyer belt is provided with infrared counting device.
In the utility model preferably technical solution, the agitator tank bottom is equipped with discharge port.
In the utility model preferably technical solution, the central shaft of the center of the discharge port to the fixing axle
The distance of line is equal to the distance of central axis of the central axis of the mould bore to the fixing axle
In the utility model preferably technical solution, the discharge outlet is equipped with control valve, and the control valve outer wall is set
There is infrared inductor, the control valve is connect with the infrared inductor.
In the utility model preferably technical solution, the probe of the infrared inductor is towards underface.
The beneficial effects of the utility model are:
It is provided by the utility model a kind of for producing the High Precision Automatic former of porcelain insulator, utilize motor
Driving mould cylinder turntable and mould emptier carry out automatic moulding, change traditional hand mo(u)ld, repaired biscuit mode, substantially increase porcelain
The molding efficiency of insulator has the characteristics that precision is high, at low cost, shaping speed is fast, good forming effect;And the utility model
Can cylinder more be changed the mold according to the different shape of required insulator, hence it is evident that improve applicability.
Description of the drawings
Fig. 1 is a kind of High Precision Automatic molding for being used to produce porcelain insulator that specific embodiment of the present invention provides
The structure diagram of equipment;
Fig. 2 is the structure diagram for the mould cylinder turntable that specific embodiment of the present invention provides.
In figure:
1st, motor;2nd, workbench;3rd, agitator tank;4th, mould cylinder turntable;5th, mould emptier;6th, conveyer belt;7th, gear;8th, it stretches
Contracting axis;9th, connecting rod;31st, discharge port;41st, fixing axle;42nd, baffle;43rd, turntable;44th, mould bore;51st, punch;52nd, fixed block;
61st, infrared counting device;71st, first gear;72nd, second gear;311st, control valve;312nd, infrared inductor.
Specific embodiment
Further illustrate the technical solution of the utility model below with reference to the accompanying drawings and specific embodiments.
As shown in Figure 1, a kind of High Precision Automatic former for being used to produce porcelain insulator, packet are provided in the present embodiment
Workbench 2, agitator tank 3, motor 1, mould cylinder turntable 4 and mould emptier 5 are included, the motor 1 is arranged on the workbench
2 bottoms, the agitator tank 3, the mould cylinder turntable 4 and the mould emptier 5 may be contained on the workbench 2, and described
Agitator tank 3 is located at 4 top of mould cylinder turntable, and the mould emptier 5 is located at 4 side of mould cylinder turntable, it is characterised in that:Institute
It states mould cylinder turntable 4 to be made of fixing axle 41, turntable 43 and baffle 42, the fixing axle 41 runs through the workbench 2, described solid
41 bottom end of dead axle is equipped with gear, and the turntable 43 is fixed on 41 top of fixing axle, and the turntable 43 is equipped with and is provided with diameter
The multiple mould bore 44 not waited, the distance of the central axis of the central axis of multiple mould bore 44 to the fixing axle 41 are equal
It is equal, mould cylinder is provided in the mould bore 44, the baffle 42 is fixed in the fixing axle 41 and positioned at the turntable 43
Bottom is bonded with the turntable 43, the baffle 42 semicircle iron plate equal with 43 diameter of turntable for diameter;
The mould emptier 5 includes telescopic shaft 8 and fixed block 52, and 8 bottom of telescopic shaft is equipped with gear, the fixed block
52 are fixed on the telescopic shaft 8 and are located at 43 top of turntable in the vertical direction, and 52 bottom of fixed block is equipped with punching
First 51, the distance of central axis to the central axis of the fixing axle 41 of the punch 51 is equal to the center of the mould bore 44
Axis further includes connecting rod 9 to the distance of the central axis of the fixing axle 41, and the connecting rod 9 is equipped with first gear 71 and the
Two gears 72, the first gear 71 are engaged with the gear of 41 bottom of fixing axle, and the second gear 72 is stretched with described
The gear engagement of 8 bottom of axis, the connecting rod 9 are driven by the motor 1.
Above-mentioned is a kind of for producing the High Precision Automatic former of porcelain insulator, is turned using motor drive mould cylinder
Disk and mould emptier carry out automatic moulding, change traditional hand mo(u)ld, repaired biscuit mode, substantially increase porcelain insulator molding
Efficiency, have the characteristics that precision is high, at low cost, shaping speed is fast, good forming effect;And the equipment can be according to required exhausted
The different shape of edge and replace different mould cylinders, hence it is evident that improve applicability.
More specifically, staff puts pug into agitator tank 3 stirring first, mould cylinder turntable 4 is in shape to be expected at this time
State starts motor 1, and mould cylinder turntable 4 is gone under the driving of motor 1 below 3 discharge port 31 of agitator tank, what discharge port 31 went out
Infrared inductor 312 senses mould cylinder, passes information to control valve 311, and control valve 311 is opened, the pug in agitator tank 3
Into in mould cylinder.Then motor 1 is restarted, and mould cylinder turntable 4 and baffle 42 are rotated together to 5 lower section of mould emptier, ingot stripper
The punch 51 of structure 5 is first by pug pressing molding, and baffle 42 is rotated away from this mould bore in the following, punch falls again to be molded
Porcelain insulator go out, complete entire forming process.Insulator after being rushed out falls on 6 surface of conveyer belt, is conveyed by conveyer belt 6
To outside equipment, the infrared counting device 61 in transmission process on conveyer belt 6 counts the porcelain insulating component on conveyer belt 6, with
Staff is facilitated to count.When the shape difference of required insulator, the mould cylinder on cylinder turntable 4 is more changed the mold.
Mould cylinder turntable 4 collides with punch 51 in order to prevent, further, when the telescopic shaft 8 extends, the punch
51 bottom surface is located at 43 top of turntable;When mould cylinder turntable 4 is rotated to 51 lower section of punch, just into reserved position
In putting, mould cylinder turntable 4 is prevented and has collided with punch 51.
In order to facilitate porcelain insulating component after molding is taken out, further, conveyer belt 6,6 upper table of conveyer belt are further included
Face is less than 42 lower surface of baffle, and the distance of central axis of the one end of the conveyer belt 6 apart from the fixing axle 41 is small
In the mould bore 44 and the minimum range of the central axis of the fixing axle 41;Insulator after being rushed out falls on conveyer belt 6
Surface is transported to by conveyer belt 6 outside equipment.
Porcelain insulator quantity is counted in order to facilitate staff, further, the side of the conveyer belt 6 is provided with infrared
Counter 61;The infrared counting device 61 counts the porcelain insulating component on conveyer belt 6 in transmission process.
In order to ensure that pug is fallen inside mould cylinder, further, 3 bottom of agitator tank be equipped with discharge port 31, it is described go out
The distance of the center of material mouth 31 to the central axis of the fixing axle 41 is equal to the central axis of the mould bore 44 to institute
State the distance of the central axis of fixing axle 41;The position relationship opposite with mould cylinder of discharge port 31 ensure that pug falls accurately fixed
Property, improve equipment precision.
In order to facilitate the whereabouts of control pug, further, control valve 311, the control valve are equipped at institute's material mouth
311 outer walls are equipped with infrared inductor 312, and the control valve 311 is connect with the infrared inductor 312, the infrared inductor
312 probe is towards underface;The infrared inductor 312 perceives mould cylinder information, and control valve 311 is opened, under pug is automatic
It falls;Pug full of when, the control valve 311 is shut automatically, and the cooperation of the control valve 311 and the infrared inductor 312 should
With improving the degree of automation of equipment.
The utility model is described with reference to the preferred embodiments, and those skilled in the art know, is not departing from this reality
In the case of with novel spirit and scope, various changes or equivalence replacement can be carried out to these features and embodiment.This reality
It is not limited to the particular embodiment disclosed with novel, other embodiments fallen into claims hereof all belong to
In the range of the utility model protection.
Claims (8)
1. it is a kind of for producing the High Precision Automatic former of porcelain insulator, including workbench (2), agitator tank (3), motor
(1), mould cylinder turntable (4) and mould emptier (5), the motor (1) are arranged on the workbench (2) bottom, the stirring
Case (3), the mould cylinder turntable (4) and the mould emptier (5) may be contained on the workbench (2), and the agitator tank
(3) above the mould cylinder turntable (4), the mould emptier (5) is positioned at mould cylinder turntable (4) side, it is characterised in that:
The mould cylinder turntable (4) is made of fixing axle (41), turntable (43) and baffle (42), and the fixing axle (41) is through the work
Make platform (2), fixing axle (41) bottom end is equipped with gear, and the turntable (43) is fixed on the fixing axle (41) top, described
Turntable (43), which is equipped with, is provided with multiple mould bore (44) that diameter does not wait, and the central axis of multiple mould bore (44) is described in
The distance of the central axis of fixing axle (41) is equal, and mould cylinder is provided in the mould bore (44), and the baffle (42) is fixed
It is bonded in the fixing axle (41) and positioned at the turntable (43) bottom, with the turntable (43), the baffle (42) is straight
The diameter semicircle iron plate equal with the turntable (43) diameter;
The mould emptier (5) includes telescopic shaft (8) and fixed block (52), and telescopic shaft (8) bottom is equipped with gear, described solid
Determine block (52) to be fixed on the telescopic shaft (8) and be in the vertical direction located above the turntable (43), the fixed block
(52) bottom is equipped with punch (51), the central axis of the punch (51) to the distance of central axis of the fixing axle (41) etc.
In the distance of central axis of the central axis to the fixing axle (41) of the mould bore (44), connecting rod (9) is further included, it is described
Connecting rod (9) is equipped with first gear (71) and second gear (72), the first gear (71) and the fixing axle (41) bottom
Gear engagement, the second gear (72) engages with the gear of the telescopic shaft (8) bottom, and the connecting rod (9) is by the electricity
Motivation (1) drives.
2. a kind of High Precision Automatic former for being used to produce porcelain insulator according to claim 1, it is characterised in that:
During telescopic shaft (8) elongation, the bottom surface of the punch (51) is located above the turntable (43).
3. a kind of High Precision Automatic former for being used to produce porcelain insulator according to claim 1, it is characterised in that:
Conveyer belt (6) is further included, conveyer belt (6) upper surface is less than the baffle (42) lower surface, and the conveyer belt (6)
The distance of central axis of the one end apart from the fixing axle (41) be less than the mould bore (44) and the fixing axle (41)
The minimum range of central axis.
4. a kind of High Precision Automatic former for being used to produce porcelain insulator according to claim 3, it is characterised in that:
The side of the conveyer belt (6) is provided with infrared counting device (61).
5. a kind of High Precision Automatic former for being used to produce porcelain insulator according to claim 1, it is characterised in that:
Agitator tank (3) bottom is equipped with discharge port (31).
6. a kind of High Precision Automatic former for being used to produce porcelain insulator according to claim 5, it is characterised in that:
The distance of central axis of the center of the discharge port (31) to the fixing axle (41) is equal to the mould bore
(44) central axis is to the distance of the central axis of the fixing axle (41).
7. a kind of High Precision Automatic former for being used to produce porcelain insulator according to claim 5, it is characterised in that:
Control valve (311) is equipped at the discharge port (31), discharge port (31) outer wall is equipped with infrared inductor (312), institute
Control valve (311) is stated to connect with the infrared inductor (312).
8. a kind of High Precision Automatic former for being used to produce porcelain insulator according to claim 7, it is characterised in that:
The probe of the infrared inductor (312) is towards underface.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201721665137.4U CN207578637U (en) | 2017-12-05 | 2017-12-05 | A kind of High Precision Automatic former for being used to produce porcelain insulator |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201721665137.4U CN207578637U (en) | 2017-12-05 | 2017-12-05 | A kind of High Precision Automatic former for being used to produce porcelain insulator |
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CN207578637U true CN207578637U (en) | 2018-07-06 |
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CN201721665137.4U Expired - Fee Related CN207578637U (en) | 2017-12-05 | 2017-12-05 | A kind of High Precision Automatic former for being used to produce porcelain insulator |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113084968A (en) * | 2021-03-29 | 2021-07-09 | 萍乡明鑫电瓷成套有限公司 | Porcelain insulator integration former |
CN114083360A (en) * | 2021-12-02 | 2022-02-25 | 江西省星海电瓷制造有限公司 | Composite grinding equipment for porcelain insulator and grinding method thereof |
-
2017
- 2017-12-05 CN CN201721665137.4U patent/CN207578637U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113084968A (en) * | 2021-03-29 | 2021-07-09 | 萍乡明鑫电瓷成套有限公司 | Porcelain insulator integration former |
CN114083360A (en) * | 2021-12-02 | 2022-02-25 | 江西省星海电瓷制造有限公司 | Composite grinding equipment for porcelain insulator and grinding method thereof |
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180706 Termination date: 20181205 |
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CF01 | Termination of patent right due to non-payment of annual fee |