The fixed projection welder of welding automatic error device
Technical field
The utility model belongs to metal works resistance welding manufacturing field.
Background technology
Resistance welding technology is widely used in manufacturing, as market development, product are continuously increased, separate unit resistance welder
Production multiple product part is generally required, each product piece has difference and difference is little;Particularly common is metal parts and spiral shell
The product of nail welding, difference between this product is mainly screw welding quantity is different or welding position is different or welding
Direction difference etc. because resistance welder is manual operation, often confirms welding screw number, artificial judgement in manual work
Screw orientation is susceptible to deviation, as shown in figure 5, so as to the quality problems that take place frequently, while also increase and weight is caused to subsequent production
The risk of big quality accident.
Invention content
The utility model provides a kind of fixed projection welder of welding automatic error device, with solve presently, there are people
To judge the problem of screw orientation is susceptible to deviation, confirmation welding screw number is inaccurate.
The technical scheme adopted by the utility model is that:Including fixed projection welder ontology, pressurized cylinder, top electrode holding rod,
Lower electrode holder and alarm lamp, lower electrode are fixedly connected with the top of lower electrode holder, and sensor for countering is fixed with ontology
Connection, the structure of the lower electrode are:Lower electrode post is threadedly coupled with lower electrode cap, screw detection sensor and lower electrode cap side
Face is threadedly coupled, and screw conduits are located in lower electrode cap.
The utility model has the advantages that structure novel, is improved original fixed projection welder, examined by increasing screw
Sensor, workpiece sensor for countering and lower electrode are surveyed, realizing prevents workpiece from welding inverse problem, counts workpiece, screw welding
Quantity, avoid screw solder skip, single-piece welding quantity Problem-Error, improving production efficiency, product quality, promoted production process from
Dynamicization degree.
Description of the drawings
Fig. 1 is the structure diagram of the utility model;
Fig. 2 is the structure diagram of electrode under the utility model;
Fig. 3 is state diagram when the utility model location of workpiece is correct;
State diagram when Fig. 4 is the utility model location of workpiece mistake;
When Fig. 5 is without lower electrode cap, when the location of workpiece occurring placing mistake, the state diagram that can still weld.
Specific embodiment
Including fixed projection welder ontology 1, pressurized cylinder 2, top electrode holding rod 3, lower electrode holder 4 and alarm lamp 5,
Lower electrode 7 is fixedly connected with the top of lower electrode holder 4, and sensor for countering 8 is fixedly connected with ontology 1, the knot of the lower electrode 7
Structure is:Lower electrode post 701 is threadedly coupled with lower electrode cap 704, and screw detection sensor 702 connects with lower electrode cap flank threads
It connects, screw conduits 703 are located in lower electrode cap 704.
Operation principle:First according to the shape of workpiece 6, the lower electrode cap that diameter is more than the trapezoidal short side of workpiece is chosen, works as work
When part position is correct, gapless between workpiece and lower electrode cap forms welding circuit, can be subjected to, as shown in Figure 3;When
During location of workpiece mistake, because lower electrode cap diameter is more than the trapezoidal short side of workpiece, cause between workpiece conductive region and the presence of lower electrode
Gap can not form welding circuit so as to weld, and be happened as shown in figure 4, avoiding reversely welding;Screw 9 is passed through
Workpiece 6 is put into screw conduits 703, and screw has been detected whether by screw detection sensor 702, and detection is normal, starts welding machine weldering
It connects, when detection is abnormal, it is not possible to weld, after the completion of welding, be counted by sensor for countering.