CN207576420U - A kind of falling liquid film melt polycondensation reaction device - Google Patents

A kind of falling liquid film melt polycondensation reaction device Download PDF

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CN207576420U
CN207576420U CN201720981305.4U CN201720981305U CN207576420U CN 207576420 U CN207576420 U CN 207576420U CN 201720981305 U CN201720981305 U CN 201720981305U CN 207576420 U CN207576420 U CN 207576420U
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liquid film
falling liquid
film support
support tube
tube
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陈文兴
陈世昌
张先明
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Zhejiang Sci Tech University ZSTU
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Zhejiang Sci Tech University ZSTU
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Abstract

The utility model is related to a kind of falling liquid film melt polycondensation reaction devices.Connection end socket above reactor tower body, lower section connects bottom case, end socket is connected with heating agent room and supplies room, the lower plate of supplies room is material distribution plate, the material falling liquid film support tube for having arranged in rows on distribution plate passes through, and the both sides of falling liquid film support tube are each configured with being located at the cloth fenestra with arranging between adjacent falling liquid film support tube on distribution plate;Falling liquid film support tube is sleeve structure, and with row, the tube spacing of adjacent two falling liquid film support tubes is 4~60mm, a diameter of 4~100mm of falling liquid film support tube;Blender, screw rod and material outlet are equipped in bottom case.This melt polycondensation reaction device can provide larger film forming area, and devolatilization is efficient, and residence time destribution is narrow, suitable for implementing the melt polycondensation reaction of the materials such as polyester.

Description

一种降膜熔融缩聚反应器A Falling Film Melt Polycondensation Reactor

技术领域technical field

本实用新型涉及一种熔融缩聚反应器,特别涉及一种高黏物料降膜流动的熔融缩聚反应装置,属于聚合物生产设备技术领域。The utility model relates to a melting polycondensation reactor, in particular to a melting polycondensation reaction device for falling film flow of high-viscosity materials, which belongs to the technical field of polymer production equipment.

背景技术Background technique

在缩聚反应制备聚酯、聚酰胺等聚合物材料过程中,熔融缩聚反应一般发生在卧式搅拌反应器内,在此类设备中物料的熔融缩聚达到一定阶段后产物分子量难以进一步提高,物料易受热不均,发生热氧化降解等副反应,停留时间分布宽;且这类设备占地面积大,投资成本高,设备的运行需要消耗大功率的外置动力,而装置产量也有限。In the process of polycondensation reaction to prepare polymer materials such as polyester and polyamide, the melt polycondensation reaction generally takes place in a horizontal stirred reactor. After the melt polycondensation of the material reaches a certain stage in this type of equipment, it is difficult to further increase the molecular weight of the product, and the material is easy to Heating is uneven, side reactions such as thermal oxidation degradation occur, and the residence time distribution is wide; and this type of equipment occupies a large area, and the investment cost is high. The operation of the equipment requires a high-power external power consumption, and the output of the device is also limited.

近年来,熔融缩聚制备高黏物料也有采用管外降膜式熔融缩聚反应器,但物料在管外的布膜均匀性通常难以保证,因而降膜支撑件上物料的熔融缩聚反应的均匀性难以实现,由此对产品的均一性等造成不良影响,亟需提供一种物料成膜流动性能与反应进程匹配且物料流动状态与停留时间受控的高效降膜熔融缩聚反应装置。In recent years, falling film melt polycondensation reactors outside the tube have also been used to prepare high-viscosity materials by melt polycondensation. Therefore, it will cause adverse effects on the uniformity of the product, and it is urgent to provide a high-efficiency falling film melting polycondensation reaction device that matches the film-forming flow properties of the material with the reaction process and controls the flow state and residence time of the material.

实用新型内容Utility model content

本实用新型的目的在于克服现有技术之不足,提供一种降膜熔融缩聚反应器,其结构设计巧妙,可使物料反应温度均匀,成膜流动性能好,成膜面积大,脱挥效率高,最终获得高品质聚合产品,为此,提出以下技术方案;The purpose of the utility model is to overcome the deficiencies of the prior art and provide a falling film melting polycondensation reactor, which has an ingenious structural design, can make the material reaction temperature uniform, the film forming fluidity is good, the film forming area is large, and the devolatilization efficiency is high , and finally obtain high-quality polymer products, for this reason, the following technical solutions are proposed;

一种降膜熔融缩聚反应器,包括塔体、与塔体上端相连的封头和与塔体下端相连的底壳,封头包括第一热媒室、第二热媒室和物料室,第一热媒室上有反应器热媒入/出口,第二热媒室上有反应器热媒出/入口,物料室的下底板为物料分配板;A falling film melting polycondensation reactor, comprising a tower body, a head connected to the upper end of the tower body and a bottom shell connected to the lower end of the tower body, the head includes a first heat medium chamber, a second heat medium chamber and a material chamber, the first The first heat medium chamber has a reactor heat medium inlet/outlet, the second heat medium chamber has a reactor heat medium outlet/inlet, and the lower bottom plate of the material chamber is a material distribution plate;

所述封头顶部有进料管,进料管下方连接有若干导流管,导流管与物料室连通;There is a feeding pipe on the top of the head, and a number of diversion pipes are connected under the feeding pipe, and the diversion pipes communicate with the material chamber;

所述分配板上有成排排列的降膜支撑管穿过,每一排至少有两根;同排相邻两根降膜支撑管的管间距为4~60 mm,降膜支撑管直径为4~100 mm;There are rows of falling film support tubes passing through the distribution plate, each row has at least two; the distance between two adjacent falling film support tubes in the same row is 4-60 mm, and the diameter of the falling film support tubes is 4~100mm;

所述分配板上设有布膜孔分属于各根降膜支撑管,每根降膜支撑管所属的布膜孔处在该降膜支撑管面向同排相邻两根降膜支撑管的两侧,分属相邻两根降膜支撑管的布膜孔不连通;The distribution plate is provided with film cloth holes which belong to each falling film support tube, and the film cloth hole to which each falling film support tube belongs is located between the falling film support tube facing the two adjacent falling film support tubes in the same row. On the side, the film holes belonging to two adjacent falling film support tubes are not connected;

所述降膜支撑管为套管结构,降膜支撑管的内管与第一热媒室相通,降膜支撑管的外管与第二热媒室相通。The falling film support tube is a casing structure, the inner tube of the falling film support tube communicates with the first heat medium chamber, and the outer tube of the falling film support tube communicates with the second heat medium chamber.

进一步地,降膜支撑管的外管为一段圆管或多段相连的圆管,多段相连的圆管的直径从上到下变小。Further, the outer tube of the falling film support tube is a circular tube or a circular tube connected in multiple segments, and the diameters of the circular tubes connected in multiple segments become smaller from top to bottom.

作为本实用新型的进一步改进,同排相邻两根降膜支撑管之间有横向的支撑丝连接。As a further improvement of the utility model, there is a transverse support wire connection between two adjacent falling film support tubes in the same row.

作为本实用新型的进一步改进,每根降膜支撑管所属的布膜孔的数量、大小、形状及其与该降膜支撑管的相对位置与其它降膜支撑管完全一致,但每一排最外端的降膜支撑管例外,其外侧不设布膜孔;每根降膜支撑管所属的布膜孔内壁与该降膜支撑管外壁之间的最小距离小于5mm,分属相邻两根降膜支撑管的布膜孔不连通。As a further improvement of the utility model, the number, size, shape and relative position of the film cloth holes to which each falling film support tube belongs are exactly the same as those of other falling film support tubes, but each row is the most The falling film support tube at the outer end is an exception, and there is no film distribution hole on the outside; the minimum distance between the inner wall of the film distribution hole to which each falling film support tube belongs and the outer wall of the falling film support tube is less than 5mm, and it belongs to two adjacent falling film support tubes. The cloth membrane holes of the membrane support tube are not connected.

进一步地,降膜支撑管所属的布膜孔紧贴于降膜支撑管管壁,相邻两根降膜支撑管所属的布膜孔不连通。Further, the film cloth hole to which the falling film support pipe belongs is close to the pipe wall of the falling film support pipe, and the film cloth holes to which two adjacent falling film support pipes belong are not connected.

作为本实用新型的进一步改进,每根降膜支撑管一侧的布膜孔可为一个或多个,降膜支撑管一侧的布膜孔为一个时,布膜孔位于同排降膜支撑管的轴心的连线上;降膜支撑管一侧的布膜孔为多个时,多个布膜孔以同排降膜支撑管的轴心连线对称分布。As a further improvement of the utility model, there can be one or more film cloth holes on one side of each falling film support tube, and when there is only one film cloth hole on one side of the falling film support tube, the film cloth holes are located When there are multiple film cloth holes on one side of the falling film support tube, the multiple film cloth holes are symmetrically distributed on the line connecting the axes of the falling film support tubes in the same row.

作为本实用新型的进一步改进,分配板上每根降膜支撑管一侧所属的布膜孔有效横截面积为1~200 mm2,布膜孔的有效横截面积是指在分配板厚度方向可供高黏流体流动的最小横截面积。As a further improvement of the utility model, the effective cross-sectional area of the film cloth hole on one side of each falling film support tube on the distribution plate is 1-200 mm 2 , and the effective cross-sectional area of the film cloth hole refers to the thickness direction of the distribution plate The smallest cross-sectional area available for highly viscous fluids to flow.

本实用新型中,布膜孔的形状可以是圆弧形、三角形、多边形等,并无特别限制;布膜孔在分配板的膜厚方向上的截面大小可以保持不变,如柱形,也可以变化,如锥形,并无特别限制。In the utility model, the shape of the cloth film hole can be arc-shaped, triangular, polygonal, etc., without special limitation; It can be varied, such as tapered, and is not particularly limited.

作为本实用新型的进一步改进,塔体垂直安装,塔体与上端的封头由封头法兰紧固件连接,塔体与下方的底壳由底壳法兰紧固件连接,塔体上端设有真空脱气口,塔体上有塔体夹套,塔体夹套上分别设有塔体夹套热媒入口和塔体夹套热媒出口;底壳为锥形,底壳的外面装有底壳夹套,底壳夹套上分别设有底壳夹套热媒入口和底壳夹套热媒出口,底壳内部装有螺杆,底壳底部还设有物料出口。As a further improvement of the utility model, the tower body is installed vertically, the tower body and the upper end of the head are connected by the head flange fastener, the tower body and the bottom shell below are connected by the bottom shell flange fastener, and the upper end of the tower body There is a vacuum degassing port, there is a tower jacket on the tower body, and the tower jacket heat medium inlet and the tower body jacket heat medium outlet are respectively arranged on the tower body jacket; the bottom shell is conical, and the outside of the bottom shell is installed There is a bottom shell jacket, and the bottom shell jacket is respectively provided with a heat medium inlet of the bottom shell jacket and a heat medium outlet of the bottom shell jacket, a screw rod is installed inside the bottom shell, and a material outlet is also provided at the bottom of the bottom shell.

作为本实用新型的进一步改进,底壳内部装有搅拌器,搅拌器可以是桨式、框式、锚式、螺带式等结构,并无特别限制。As a further improvement of the utility model, a stirrer is installed inside the bottom shell, and the stirrer can be of paddle type, frame type, anchor type, ribbon type and other structures, and there is no special limitation.

本实用新型通过巧妙设计布膜孔和降膜支撑管的组合结构,熔融物料从降膜支撑管两侧的布膜孔流出后,在成排排列的降膜支撑管之间形成稳定的管间降膜流动,可有效避免管外降膜流动进行缩聚反应时管外四周分布不均匀的流动现象,熔体在管间受到两侧降膜支撑管的双向支撑,不同区域降膜流动的速度分布范围小,停留时间分布窄;由于脱挥可在管间熔体膜的两面进行,与以往的管外降膜相比,熔融缩聚效率反而更高,且降膜流动被控制在相邻两降膜支撑管形成的固定轨道上,熔融缩聚反应的进程及熔体物性的变化和降膜流动的发展相匹配,物料整体停留时间可控,容易获得高质量的聚合产品。The utility model cleverly designs the combined structure of the film cloth holes and the falling film support pipes, after the molten material flows out from the film cloth holes on both sides of the falling film support pipes, a stable space is formed between the falling film support pipes arranged in rows. The falling film flow can effectively avoid the uneven flow phenomenon around the outside of the tube when the falling film flow outside the tube is undergoing polycondensation reaction. The melt is supported by the falling film support tubes on both sides between the tubes, and the velocity distribution of the falling film flow in different regions The range is small and the residence time distribution is narrow; since devolatilization can be carried out on both sides of the melt film between the tubes, compared with the previous falling film outside the tube, the melt polycondensation efficiency is higher, and the flow of the falling film is controlled between two adjacent drops. On the fixed track formed by the membrane support tube, the process of the melt polycondensation reaction and the change of the physical properties of the melt match the development of the falling film flow, the overall residence time of the material is controllable, and it is easy to obtain high-quality polymerization products.

附图说明Description of drawings

图1为本实用新型实施例1的结构示意图。Fig. 1 is a schematic structural view of Embodiment 1 of the present utility model.

图2为本实用新型实施例2的结构示意图。Fig. 2 is a schematic structural view of Embodiment 2 of the present utility model.

图3a为降膜支撑管一侧为两个方形布膜孔的分布示意图。Figure 3a is a schematic diagram of the distribution of two square film holes on one side of the falling film support tube.

图3b为降膜支撑管一侧为一个半圆形布膜孔的分布示意图。Figure 3b is a schematic diagram of the distribution of a semicircular film cloth hole on one side of the falling film support tube.

图4为分配板上的布膜孔分布示意图。Figure 4 is a schematic diagram of the distribution of film holes on the distribution plate.

图5为对照例1的管外降膜同心圆环缝式布膜孔结构示意图。Fig. 5 is a schematic diagram of the structure of the falling film outside the tube of the comparative example 1 with concentric annular slotted film cloth holes.

图6为对照例2的管间降膜中相通狭缝式布膜孔结构示意图。Fig. 6 is a schematic diagram of the structure of intercommunicating slit-type film cloth holes in the falling film between tubes of Comparative Example 2.

附图标记说明:1-封头,2-第一热媒室,3-第二热媒室,4-物料室,4A-分配板,4A1-布膜孔,5-塔体夹套, 5A-塔体夹套热媒入/出口,5B-塔体夹套热媒出/入口,6-塔体,7-塔体与底壳连接法兰,8-底壳夹套,8A-底壳夹套热媒入/出口,8B-底壳夹套热媒出/入口,9-底壳,10-螺杆,11-物料出口,12-搅拌器,13-降膜支撑管,13A-降膜支撑管的外管,13B-降膜支撑管的外管,14支撑丝,15-真空脱气口,16-塔体与封头连接法兰,17热媒出/入口,18-导流管,19-热媒入口/出口,20-进料管。Explanation of reference signs: 1-head, 2-first heat medium chamber, 3-second heat medium chamber, 4-material chamber, 4A-distribution plate, 4A1-film cloth hole, 5-tower body jacket, 5A - tower body jacket heat medium inlet/outlet, 5B-tower body jacket heat medium outlet/inlet, 6-tower body, 7-tower body and bottom shell connecting flange, 8-bottom shell jacket, 8A-bottom shell Jacket heat medium inlet/outlet, 8B-bottom shell jacket heat medium out/entrance, 9-bottom shell, 10-screw, 11-material outlet, 12-stirrer, 13-falling film support tube, 13A-falling film Outer tube of support tube, 13B-outer tube of falling film support tube, 14-support wire, 15-vacuum degassing port, 16-flange connecting tower body and head, 17 heat medium outlet/inlet, 18-drainage tube, 19-heat medium inlet/outlet, 20-feed pipe.

具体实施方式Detailed ways

以下结合具体实施方式对本实用新型作进一步说明。The utility model will be further described below in conjunction with specific embodiments.

如图1所示,本实用新型的管间降膜熔融缩聚反应器,包括塔体6、与塔体6上端相连的封头1和与塔体下端相连的底壳9,封头1由第一热媒室2、第二热媒室3和物料室4组成,第一热媒室2上有反应器热媒入/出口17,第二热媒室上有反应器热媒出/入口17,物料室4的下底板为物料分配板4A。As shown in Figure 1, the falling film melting polycondensation reactor between tubes of the present utility model comprises a tower body 6, a head 1 connected to the upper end of the tower body 6 and a bottom shell 9 connected to the lower end of the tower body, and the head 1 is formed by the first A heat medium chamber 2, a second heat medium chamber 3 and a material chamber 4 are composed, the first heat medium chamber 2 has a reactor heat medium inlet/outlet 17, and the second heat medium chamber has a reactor heat medium outlet/inlet 17 , The bottom plate of the material chamber 4 is the material distribution plate 4A.

封头顶部有进料管20,进料管20下方连接有若干导流管18,导流管18穿过第二热媒室3与物料室4连通。There is a feed pipe 20 on the top of the head, and several guide pipes 18 are connected under the feed pipe 20 , and the guide pipes 18 pass through the second heat medium chamber 3 and communicate with the material chamber 4 .

分配板4A上有成排排列的降膜支撑管13穿过,降膜支撑管13为套管结构,降膜支撑管的内管13B与第一热媒室2相通,降膜支撑管的外管13A与第二热媒室3相通,工作时热媒可从第一热媒室2上的反应器热媒入口19流入,进入降膜支撑管的内管13B,再从降膜支撑管的外管13A与降膜支撑管的内管13B之间的间隙流出至第二热媒室3,经第二热媒室3上的反应器热媒出口17流通至外界加热或冷却循环运行。Falling film support tubes 13 arranged in rows on the distribution plate 4A pass through, and the falling film support tubes 13 are casing structures. Pipe 13A communicates with the second heat medium chamber 3. During work, heat medium can flow in from the reactor heat medium inlet 19 on the first heat medium chamber 2, enter the inner pipe 13B of the falling film support tube, and then flow from the falling film support tube. The gap between the outer tube 13A and the inner tube 13B of the falling film support tube flows out to the second heat medium chamber 3, and flows through the reactor heat medium outlet 17 on the second heat medium chamber 3 to the outside for heating or cooling cycle operation.

降膜支撑管13成排排列,每一排至少有两根,同排相邻两根降膜支撑管13的管间距(L)为4~60 mm,降膜支撑管13直径为4~100 mm。 The falling film support tubes 13 are arranged in rows, each row has at least two, the tube spacing (L) between two adjacent falling film support tubes 13 in the same row is 4~60 mm, and the diameter of the falling film support tubes 13 is 4~100 mm. mm.

分配板4A上设有布膜孔4A1分属于各根降膜支撑管13,每根降膜支撑管13所属的布膜孔4A1处在该降膜支撑管13面向同排相邻两根降膜支撑管的两侧。The distribution plate 4A is provided with film distribution holes 4A1 which belong to each falling film support tube 13, and the film distribution hole 4A1 to which each falling film support tube 13 belongs is at the point where the falling film support tube 13 faces two adjacent falling film support tubes in the same row. Support both sides of the tube.

作为优选,如图1所示,降膜支撑管的外管13A可以采用直径不变的圆管。Preferably, as shown in FIG. 1 , the outer tube 13A of the falling film support tube can be a circular tube with a constant diameter.

作为优选,如图2所示,降膜支撑管的外管13A还可以采用多段相连的圆管,在降膜流动方向上,分段的圆管从上至下管径变小。Preferably, as shown in FIG. 2 , the outer tube 13A of the falling film support tube can also be a multi-segment connected circular tube. In the direction of the falling film flow, the diameter of the segmented circular tube becomes smaller from top to bottom.

作为优选,每根降膜支撑管13所属的布膜孔的数量、大小、形状及其与该降膜支撑管的相对位置与其它降膜支撑管完全一致,但每一排最外端的降膜支撑管13例外,其外侧不设布膜孔4A1,如示意图4所示;每根降膜支撑管13所属的布膜孔4A1内壁与该降膜支撑管13外壁之间的最小距离小于5mm,分属相邻两根降膜支撑管的布膜孔不连通;As preferably, the number, size, shape and relative position of the film cloth holes to which each falling film support tube 13 belongs are completely consistent with other falling film support tubes, but the falling film at the outermost end of each row The support tube 13 is an exception, and the film distribution hole 4A1 is not provided on its outer side, as shown in schematic diagram 4; the minimum distance between the inner wall of the film distribution hole 4A1 to which each falling film support tube 13 belongs and the outer wall of the falling film support tube 13 is less than 5mm. The film holes belonging to two adjacent falling film support pipes are not connected;

作为优选,物料从封头1顶部的进料管20流入,进料管20下方连接有若干等间距分布的导流管18,物料经不同导流管18到达物料室4的距离一致,物料室4各处的熔体压力相同;物料从降膜支撑管13两侧的布膜孔4A1流出,在同排相邻的两根降膜支撑管13之间相连,形成薄膜片状向下进行管间降膜流动。As a preference, the material flows in from the feed pipe 20 at the top of the head 1, and a number of equally spaced guide tubes 18 are connected below the feed tube 20. The material reaches the material chamber 4 at the same distance through different guide pipes 18, and the material chamber 4 The melt pressure is the same everywhere; the material flows out from the film holes 4A1 on both sides of the falling film support tube 13, and is connected between two adjacent falling film support tubes 13 in the same row to form a film sheet and carry out the tube downward. falling film flow.

进一步地,降膜支撑管的外管13A为一段圆管或多段相连的圆管,多段相连的圆管的直径从上到下变小。Further, the outer tube 13A of the falling film support tube is a round tube or a multi-segment connected round tube, and the diameter of the multi-segment connected round tube becomes smaller from top to bottom.

作为本实用新型的进一步改进,成排排列的降膜支撑管与其相邻排降膜支撑管的管壁距离最小值大于20 mm。As a further improvement of the utility model, the minimum distance between the falling film support tubes arranged in rows and the adjacent row of falling film support tubes is greater than 20 mm.

作为优选,同排相邻两根降膜支撑管13之间有横向的支撑丝14连接,支撑丝14长度等于同排相邻两根降膜支撑管13的管间距。Preferably, there is a transverse support wire 14 connected between two adjacent falling film support tubes 13 in the same row, and the length of the support wire 14 is equal to the tube spacing between two adjacent falling film support tubes 13 in the same row.

图3a和图3b分别为每根降膜支撑管13所属布膜孔4A1在分配板4A上几何布局的两种示例,但并不局限于此,布膜孔4A1的形状可以是圆弧形、三角形、多边形等,并无特别限制。Fig. 3 a and Fig. 3 b are respectively two kinds of examples of the geometrical layout of the film distribution holes 4A1 belonging to each falling film support tube 13 on the distribution plate 4A, but are not limited thereto, the shape of the film distribution holes 4A1 can be circular arc, Triangles, polygons, etc. are not particularly limited.

作为优选,如图3a所示,每根降膜支撑管13所属的布膜孔4A1在降膜支撑管13两侧对称分布,每根降膜支撑管13一侧所属的布膜孔4A1为2个,这两个布膜孔以同排降膜支撑管13的轴心连线对称分布。As preferably, as shown in Figure 3 a, the film cloth hole 4A1 that each falling film support tube 13 belongs to is distributed symmetrically on both sides of the falling film support tube 13, and the film cloth hole 4A1 that belongs to one side of each falling film support tube 13 is 2 One, these two film cloth holes are symmetrically distributed with the axis line of the falling film support pipe 13 in the same row.

作为优选,如图3b所示,每根降膜支撑管13所属的布膜孔4A1在降膜支撑管13两侧对称分布,每根降膜支撑管13一侧所属的布膜孔4A1为1个,位于同排降膜支撑管13的轴心的连线上。As preferably, as shown in Figure 3 b, the film distribution holes 4A1 belonging to each falling film support tube 13 are distributed symmetrically on both sides of the falling film support tube 13, and the film distribution holes 4A1 belonging to one side of each falling film support tube 13 are 1 One, on the line connecting the axes of the same row of falling film support tubes 13.

作为优选,如图3a和图3b所示,降膜支撑管13所属的布膜孔4A1紧贴于降膜支撑管13管壁,相邻两根降膜支撑管13所属的布膜孔4A1不连通。As preferably, as shown in Figure 3a and Figure 3b, the film cloth hole 4A1 that falling film support pipe 13 belongs to is close to 13 tube walls of falling film support pipe, and the film cloth hole 4A1 that two adjacent falling film support pipes 13 belong to does not connected.

作为优选,布膜孔4A1在分配板4A的膜厚方向上的截面大小可以保持不变,如柱形,也可以变化,如锥形,并无特别限制;布膜孔4A1在分配板4A厚度方向上可供高黏流体流动的最小横截面积为有效横截面积,降膜支撑管13一侧所属的布膜孔4A1有效横截面积为1~200 mm2As preferably, the cross-sectional size of the cloth film hole 4A1 in the film thickness direction of the distribution plate 4A can remain unchanged, such as a column, and can also be changed, such as a cone, without special restrictions; The minimum cross-sectional area available for high-viscosity fluid flow in the direction is the effective cross-sectional area, and the effective cross-sectional area of the membrane hole 4A1 belonging to one side of the falling film support tube 13 is 1-200 mm 2 ,

塔体6垂直安装,塔体6与上端的封头1由封头法兰紧固件16连接,塔体6与下方的底壳9由底壳法兰紧固件7连接,塔体6上端设有真空脱气口15用于脱除挥发性小分子化合物,塔体6上有塔体夹套5,塔体夹套5的上端和下端分别设有塔体夹套热媒入/出口5A和塔体夹套热媒出/入口5B。The tower body 6 is installed vertically, the tower body 6 is connected with the upper end head 1 by the head flange fastener 16, the tower body 6 is connected with the bottom shell 9 by the bottom shell flange fastener 7, and the upper end of the tower body 6 A vacuum degassing port 15 is provided for removing volatile small molecular compounds. There is a tower body jacket 5 on the tower body 6. The upper end and the lower end of the tower body jacket 5 are respectively provided with tower body jacket heat medium inlet/outlet 5A and Tower body jacket heat medium outlet/inlet 5B.

作为优选,底壳9为锥形,底壳9的外面装有底壳夹套8,底壳夹套8的上端和下端分别设有底壳夹套热媒入/出口8A和底壳夹套热媒出/入口8B,底壳9内部装有搅拌器12,物料离开降膜支撑管13后,由搅拌器12进一步搅拌匀化反应,本实用新型示意图1中的桨式结构搅拌器仅作为一种具体实施方式以便说明,但本实用新型所述搅拌器并不局限于此,也可以采用框式、锚式、螺带式等结构的搅拌器。Preferably, the bottom shell 9 is conical, and the bottom shell 9 is equipped with a bottom shell jacket 8, and the upper end and the lower end of the bottom shell jacket 8 are respectively provided with a bottom shell jacket heat medium inlet/outlet 8A and a bottom shell jacket The heat medium outlet/inlet 8B, the bottom shell 9 is equipped with an agitator 12, after the material leaves the falling film support tube 13, the agitator 12 further stirs and homogenizes the reaction, the paddle structure agitator in the schematic diagram 1 of the utility model is only used as A specific implementation is for illustration, but the agitator of the present invention is not limited thereto, and agitators with frame, anchor, and ribbon structures can also be used.

作为优选,底壳9底部还安装有螺杆10用于出料,物料出口11设于底壳9底部,物料经过搅拌器12搅拌匀化后由螺杆10输送至物料出口11排出。Preferably, a screw 10 is installed at the bottom of the bottom shell 9 for discharging materials, and a material outlet 11 is located at the bottom of the bottom shell 9, and the material is stirred and homogenized by the agitator 12 and then transported to the material outlet 11 by the screw 10 for discharge.

下面,通过以下实施例更具体地描述本实用新型。Below, the utility model is described in more detail through the following examples.

实施例1Example 1

以特性黏度为0.65 dL/g分子量分布指数为1.65的聚对苯二甲酸乙二醇酯(PET)熔体为原料生产高分子量PET,熔融缩聚反应器如示意图1所示,分配板4A上有成排排列的降膜支撑管13穿过,每排有5~7根降膜支撑管13,降膜支撑管13为直径不变的圆管,其外径为20 mm;同排相邻的两根降膜支撑管的管间距为 20 mm;每根降膜支撑管13单侧开有1个圆形布膜孔4A1,布膜孔4A1形状及分布如示意图3b 所示,其有效成膜横截面积为40 mm2;分配板4A上每根降膜支撑管13所属的布膜孔4A1分布于其左右两侧并紧贴其外壁对称分布,每一排两端的降膜支撑管13外侧没有布膜孔4A1,如示意图4所示;采用以上所述的降膜熔融缩聚反应器进行PET熔融缩聚反应,可获得产物特性黏度为1.07 dL/g,分子量分布指数为1.54。High-molecular-weight PET is produced from polyethylene terephthalate (PET) melt with an intrinsic viscosity of 0.65 dL/g and a molecular weight distribution index of 1.65. The melt polycondensation reactor is shown in schematic diagram 1, and the distribution plate 4A has Falling film support tubes 13 arranged in rows pass through, and each row has 5 to 7 falling film support tubes 13. The falling film support tubes 13 are circular tubes with constant diameter, and their outer diameter is 20 mm; The tube spacing between the two falling film support tubes is 20 mm; each falling film support tube 13 has a circular film distribution hole 4A1 on one side, and the shape and distribution of the film distribution hole 4A1 are shown in schematic diagram 3b. The cross-sectional area is 40 mm 2 ; the film cloth holes 4A1 belonging to each falling film support tube 13 on the distribution plate 4A are distributed on the left and right sides and are symmetrically distributed close to its outer wall, and the falling film support tubes 13 at both ends of each row There is no film hole 4A1, as shown in schematic diagram 4; using the above-mentioned falling film melt polycondensation reactor for PET melt polycondensation reaction, the intrinsic viscosity of the product can be obtained as 1.07 dL/g, and the molecular weight distribution index is 1.54.

实施例2Example 2

本实施例中采用的降膜支撑管的外管13A为三段相连的圆管,如示意图2所示,在降膜流动方向上,分段的圆管从上至下管径变小,三段管的管径分别是26 mm,20 mm和16mm,其余同实施例1;采用以上所述的降膜熔融缩聚反应器进行PET熔融缩聚反应,可获得产物特性黏度1.09 dL/g,分子量分布指数1.52。The outer tube 13A of the falling film support tube used in this embodiment is a circular tube connected in three sections. As shown in schematic diagram 2, in the direction of falling film flow, the diameter of the segmented circular tube becomes smaller from top to bottom. The pipe diameters of the section pipes are respectively 26 mm, 20 mm and 16 mm, and the rest are the same as in Example 1; the falling film melt polycondensation reactor described above is used to carry out the PET melt polycondensation reaction, and the intrinsic viscosity of the product is 1.09 dL/g, and the molecular weight distribution Index 1.52.

对照例1Comparative example 1

本对照例中采用降膜支撑管13为直径不变的圆管,降膜支撑管13并未成排排列,利用同心圆环缝结构的布膜孔4A1进行布膜,形成管外降膜流动,每根降膜支撑管13所属的布膜孔4A1有效成膜横截面积为80 mm2,布膜孔4A1结构如示意图5所示,其余同实施例1,采用以上所述的降膜熔融缩聚反应器进行PET的熔融缩聚反应,获得产物的特性黏度为0.86dL/g,分子量分布指数为1.67。In this comparative example, the falling film support tube 13 is adopted as a circular tube with constant diameter, and the falling film support tube 13 is not arranged in a row, and the film cloth hole 4A1 of the concentric ring seam structure is used to distribute the film to form the falling film flow outside the pipe. The effective film-forming cross-sectional area of the film cloth hole 4A1 to which each falling film supporting tube 13 belongs is 80 mm 2 , the structure of the film cloth hole 4A1 is shown in schematic diagram 5, and the rest are the same as in Example 1, and the above-mentioned falling film melting polycondensation is adopted The melt polycondensation reaction of PET is carried out in the reactor, and the intrinsic viscosity of the obtained product is 0.86dL/g, and the molecular weight distribution index is 1.67.

对照例2Comparative example 2

本对照例中采用降膜支撑管13为直径不变的圆管,成排排列,布膜孔4A1采用采用管间相通的狭缝布膜结构,如示意图6所示,同排相邻的两根降膜支撑管13之间的狭缝相通,每个管间狭缝形的布膜孔4A1的面积是80 mm2,物料从管间狭缝流出,其余同实施例1,采用以上所述的降膜熔融缩聚反应器进行PET的熔融缩聚反应,获得产物的特性黏度为0.94 dL/g,分子量分布指数为1.59。In this comparative example, the falling film support tube 13 is a circular tube with a constant diameter, arranged in rows, and the film cloth hole 4A1 adopts a slit film structure that communicates between the pipes, as shown in schematic diagram 6, two adjacent two in the same row The slits between the root falling film support tubes 13 are connected, and the area of the slit-shaped film cloth hole 4A1 between each tube is 80 mm 2 , the material flows out from the slits between the tubes, and the rest are the same as in Embodiment 1, and the above-mentioned The melt polycondensation reaction of PET was carried out in a falling film melt polycondensation reactor, and the intrinsic viscosity of the obtained product was 0.94 dL/g, and the molecular weight distribution index was 1.59.

比较实施例和对照例可知,对于同心圆环缝布膜的管外降膜熔融缩聚反应器来说(对照例1),管外熔体包覆不完全,降膜流动的熔体膜厚不均,熔体降膜停留时间较短,反应后PET特性黏度的提升有限,且产物分子量分布明显较宽;当采用成排排列的降膜支撑管进行管间相通的狭缝布膜时,仅在一定条件下可实现管间降膜,且管间降膜流动的连续性或均匀性相对较差,实验获得的产物特性黏度仅可用于制备普通涤纶工业丝,其产物特性黏度也较宽;而本实用新型的反应器结构设计合理,降膜支撑管与分配板上的布膜孔分布巧妙,可充分发挥布膜与降膜结构的联动契合作用,顺利实现均匀的管间降膜流动,实现高效制备高分子量窄分布的高性能工业丝用聚酯物料。Comparing Examples and Comparative Examples as can be seen, for the falling film melt polycondensation reactor (comparative example 1) outside the tube of the concentric annular seam cloth film, the outer melt coating of the tube is not complete, and the melt film thickness of the falling film flow is not enough. Average, the residence time of melt falling film is short, the increase of intrinsic viscosity of PET after reaction is limited, and the molecular weight distribution of product is obviously wider; Falling film between tubes can be realized under certain conditions, and the continuity or uniformity of the falling film flow between tubes is relatively poor. The intrinsic viscosity of the product obtained in the experiment can only be used to prepare ordinary polyester industrial yarn, and the intrinsic viscosity of the product is also wide; However, the structure design of the reactor of the utility model is reasonable, and the distribution of film holes on the falling film support tube and the distribution plate is ingenious, which can give full play to the linkage and cooperation between the film cloth and the falling film structure, and smoothly realize the uniform falling film flow between the tubes. Realize efficient preparation of polyester materials for high-performance industrial yarns with high molecular weight and narrow distribution.

表1实施例与对照例的实验结果比较:The experimental result comparison of table 1 embodiment and comparative example:

项目project 降膜支撑件及布膜方式Falling film support and film distribution method 实验现象Experimental phenomena 特性黏度(dL/g)Intrinsic viscosity (dL/g) 分子量分布指数molecular weight distribution index 实施例1Example 1 降膜支撑管成排排列,降膜支撑管为直径不变的圆管,降膜支撑管两侧布膜,单侧布膜孔有效面积40 mm2 The falling film support tubes are arranged in rows, and the falling film support tubes are circular tubes with constant diameter. The film is arranged on both sides of the falling film support tube, and the effective area of the membrane holes on one side is 40 mm 2 连续均匀的管间降膜流动Continuous and uniform falling film flow between tubes 1.071.07 1.541.54 实施例2Example 2 降膜支撑管成排排列,降膜支撑管为多段相连的圆管,管径从上到下变小,降膜支撑管两侧布膜,单侧布膜孔有效面积40 mm2 The falling film support tubes are arranged in rows, and the falling film support tubes are multi-section connected circular tubes. The diameter of the tubes becomes smaller from top to bottom. The film is arranged on both sides of the falling film support tubes, and the effective area of the film holes on one side is 40 mm 2 连续均匀的管间降膜流动Continuous and uniform falling film flow between tubes 1.091.09 1.521.52 对照例1Comparative example 1 降膜支撑管为直径不变的圆管,降膜支撑管未成排排列,同心圆环孔缝布膜,环缝面积80 mm2 The falling film support tube is a circular tube with constant diameter, the falling film support tube is not arranged in a row, and the concentric ring holes are slit with a film, and the ring seam area is 80 mm 2 管外降膜流动,局部包覆,膜厚不均Falling film flow outside the tube, partial coating, uneven film thickness 0.850.85 1.681.68 对照例2Comparative example 2 成排排列的降膜支撑管为直径不变的圆管,管间连通的狭缝布膜,狭缝面积80 mm2 The falling film support tubes arranged in rows are circular tubes with constant diameter, and the slits connected between the tubes are arranged with membranes, and the slit area is 80 mm 2 管间降膜流动Falling film flow between tubes 0.940.94 1.591.59

以上所述仅为本实用新型的具体实施例,但本实用新型的结构特征并不局限于此,任何本领域的技术人员在本实用新型的领域内,所作的变化或修饰皆涵盖在本实用新型的保护范围之中。The above is only a specific embodiment of the utility model, but the structural features of the utility model are not limited thereto, and any changes or modifications made by those skilled in the art within the scope of the utility model are covered by the utility model. In the new protection scope.

Claims (10)

1. a kind of falling liquid film melt polycondensation reaction device, the end socket (1) and and tower body being connected including tower body (6), with tower body (6) upper end (6) bottom case (9) that lower end is connected, reactor is equipped with feed pipe (20), material outlet (11) and vacuum outgas mouth (15), special Sign is:
The end socket (1) includes the first heating agent room (2), the second heating agent room (3) and supplies room (4), has on the first heating agent room (2) anti- Device heating agent entry/exit mouth (19) is answered, there is reactor heating agent in/out mouth (17), the lower plate of supplies room (4) on the second heating agent room (3) For material distribution plate (4A);
The feed pipe (20) connects with supplies room (4);
The falling liquid film support tube (13) for having arranged in rows on the distribution plate (4A) passes through, each to drain into rare two, adjacent with arranging The tube spacing (L) of two falling liquid film support tubes (13) is 4~60mm, falling liquid film support tube (13) a diameter of 4~100mm;
The distribution plate (4A) belongs to each falling liquid film support tube (13), every falling liquid film support tube equipped with cloth fenestra (4A1) (13) the cloth fenestra (4A1) belonging to is in the falling liquid film support tube (13) towards the both sides of the adjacent two falling liquid film support tubes of same row, divides The cloth fenestra of symbolic animal of the birth year two falling liquid film support tubes of neighbour does not connect;
The falling liquid film support tube (13) is sleeve structure, and the inner tube (13B) of falling liquid film support tube is communicated with the first heating agent room (2), is dropped The outer tube (13A) of film support tube is communicated with the second heating agent room (3).
2. a kind of falling liquid film melt polycondensation reaction device as described in claim 1, it is characterised in that:The outer tube of falling liquid film support tube (13A) is the pipe that one section of pipe or multistage are connected, and the diameter for the pipe that multistage is connected becomes smaller from top to bottom.
3. a kind of falling liquid film melt polycondensation reaction device as described in claim 1, it is characterised in that:It is supported with adjacent two falling liquid films are arranged There is lateral supporting wire (14) connection between pipe (13).
4. a kind of falling liquid film melt polycondensation reaction device as described in claim 1, it is characterised in that:Every falling liquid film support tube (13) institute Belong to the quantity of cloth fenestra, size, shape and its completely the same with the relative position of the falling liquid film support tube and other falling liquid film support tubes, But falling liquid film support tube (13) exception of each row's outermost end, outside does not set cloth fenestra (4A1);Every falling liquid film support tube (13) institute Minimum range between cloth fenestra (4A1) inner wall of category and falling liquid film support tube (13) outer wall is less than 5mm, adheres to adjacent two drops separately The cloth fenestra of film support tube does not connect.
5. a kind of falling liquid film melt polycondensation reaction device as claimed in claim 4, it is characterised in that:Belonging to falling liquid film support tube (13) Cloth fenestra (4A1) is tightly attached to falling liquid film support tube (13) tube wall, and the cloth fenestra (4A1) belonging to adjacent two falling liquid film support tubes (13) is no Connection.
6. a kind of falling liquid film melt polycondensation reaction device as claimed in claim 4, it is characterised in that:Every falling liquid film support tube (13) one Cloth fenestra (4A1) belonging to side can be one or more, and the cloth fenestra (4A1) belonging to falling liquid film support tube (13) side is one When, cloth fenestra (4A1) is on the line in the axle center of same row's falling liquid film support tube (13);Cloth belonging to falling liquid film support tube (13) side When fenestra (4A1) is multiple, multiple cloth fenestras (4A1) are symmetrical with the axial connecting line of same row's falling liquid film support tube (13).
7. a kind of falling liquid film melt polycondensation reaction device as described in claim 1 or 4, it is characterised in that:Every falling liquid film support tube (13) cloth fenestra (4A1) effective cross section product of side is 1~200mm2
8. a kind of falling liquid film melt polycondensation reaction device as described in claim 1, it is characterised in that:Tower body (6) right angle setting, Tower body (6) is connect with the end socket (1) of upper end by flange fastener (16), and the bottom case (9) of tower body (6) and lower section is by flange fastener (7) connect, tower body (6) upper end is equipped with vacuum outgas mouth (15), there is tower body chuck (5) on tower body (6), tower body chuck (5) it is upper End and lower end are respectively equipped with tower body chuck heating agent entry/exit mouth (5A) and tower body chuck heating agent in/out mouth (5B).
9. a kind of falling liquid film melt polycondensation reaction device as described in claim 1, it is characterised in that:The bottom case (9) be taper, bottom The outside of shell (9) is equipped with bottom case chuck (8), and the top and bottom of bottom case chuck (8) are respectively equipped with bottom case chuck heating agent entry/exit mouth (8A) and bottom case chuck heating agent in/out mouth (8B), bottom case (9) is internal to be equipped with blender (12).
10. a kind of falling liquid film melt polycondensation reaction device as described in claim 1, it is characterised in that:Bottom case (9) bottom is provided with spiral shell Bar (10) is for discharging.
CN201720981305.4U 2017-08-08 2017-08-08 A kind of falling liquid film melt polycondensation reaction device Withdrawn - After Issue CN207576420U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107442059A (en) * 2017-08-08 2017-12-08 浙江理工大学 A kind of falling liquid film melt polycondensation reaction device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107442059A (en) * 2017-08-08 2017-12-08 浙江理工大学 A kind of falling liquid film melt polycondensation reaction device

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