CN207572246U - A kind of solid iron core overlapping overturning molding machine - Google Patents

A kind of solid iron core overlapping overturning molding machine Download PDF

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Publication number
CN207572246U
CN207572246U CN201721126997.0U CN201721126997U CN207572246U CN 207572246 U CN207572246 U CN 207572246U CN 201721126997 U CN201721126997 U CN 201721126997U CN 207572246 U CN207572246 U CN 207572246U
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China
Prior art keywords
closed assembly
operation console
assembly operation
lamination
lamination closed
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CN201721126997.0U
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Chinese (zh)
Inventor
张庆
曹若梅
刘桂兰
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Hefei Tianwei Zhongyuan Electrical Co Ltd
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Hefei Tianwei Zhongyuan Electrical Co Ltd
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Abstract

The utility model discloses a kind of three-dimensional iron core overlapping overturning molding machines, the workbench element one being set up in parallel by three, workbench element two and workbench element three are formed, it is arranged side by side and is combined type linkage structure successively, and the lamination closed assembly operation console one and lamination closed assembly operation console three of workbench element one and workbench element three pass through transmission mechanism one respectively, transmission mechanism three and switching mechanism one, switching mechanism three realizes opposite overturning, the lamination closed assembly operation console two of workbench element two drives interfaced transmission mechanism one by the elevating mechanism of its bottom end and the transmission mechanism two of both sides, transmission mechanism three is rotated around top rotation axis, realize the overturning linkage between three workbench elements, elevating mechanism drives lamination closed assembly operation console two to be overturn along rotation axis front-rear direction by the switching mechanism two of its bottom end.Three workbench of the utility model can be carried out at the same time lamination closed assembly operation, effectively shorten the production cycle of power transformer product, improve production efficiency.

Description

A kind of solid iron core overlapping overturning molding machine
Technical field:
The utility model is related to transformer equipment manufacturing technical fields, relate generally to a kind of three-dimensional iron core overlapping overturning molding Machine.
Background technology:
With the fast development of power industry and global economic integration and the needs of low-carbon cycle green manufacturing, become Depressor is as the important key equipment largely used in electric system, and the requirement to performances such as transformer energy saving environmental protection is increasingly Height, and for relatively conventional plane folds appendiron core transformer, planar winding iron-core transformer, three-dimensional reel iron core transformer, it is novel No matter the folded appendiron core transformer of solid is reducing material consumption, is reducing loss, improves performance and efficiency, energy conservation and environmental protection and safe and reliable Property aspect all have a clear superiority, have wide popularizing application prospect.And matched production equipment special or blank, and The still manually overturning molding of the three-dimensional fabrication of iron core of existing three-dimensional winding iron heart transformer, not only dangerous, time-consuming and laborious but also it is difficult to guarantor The dimensional tolerance and product quality of the card volume iron heart develop a kind of adaptation and carry out intelligence manufacture, are not only suitable for three-dimensional folded iron core transformation Device produces and can meet the three-dimensional winding iron heart to overturn molding multi-functional manufacturing equipment imperative.
Utility model content:
The defects of the utility model aim is exactly to make up prior art provides a kind of three-dimensional iron core overlapping overturning molding Machine, have by the lamination closed assembly of three-dimensional folded iron core, closed assembly into after iron core rectangle frame automatic turning, three iron core rectangle frames from It is dynamic to be combined into a whole set of work such as three column solid iron core finished products, have that time saving and energy saving, safe and reliable, production efficiency is high, manufacture is smart The advantages such as degree and quality are guaranteed, adapt to the development trend of intelligence manufacture, and people is substituted with the multifunctional equipment of intelligent digital Work operates, and reduces production process and labor intensity, improves production efficiency and product quality.
The utility model is achieved through the following technical solutions:
A kind of solid iron core overlapping overturning molding machine, it is characterised in that:The workbench element one being set up in parallel by three (1), workbench element two (2) and workbench element three (3) are formed, and are arranged side by side successively and for combined type linkage structure, It is characterized in that:The workbench element one (1) and workbench element three (3) are respectively arranged at the left and right of workbench element two (2) Both sides, and workbench element one (1) and workbench element three (3) respectively include cored closed assembly operation console one (1-1), iron core Piece closed assembly operation console three (3-1), fixed frame one (1-2), fixed frame three (3-2), the one (1- of lamination closed assembly operation console 1), lamination closed assembly operation console three (3-1) passes through transmission mechanism one (1-3), transmission mechanism three (3-3) and switching mechanism respectively One (1-4), switching mechanism three (3-4) realize opposite overturning, and the workbench element two (2) includes lamination closed assembly operation console two (2-1), fixed frame two (2-2), the lamination closed assembly operation console two (2-1) by the elevating mechanism (2-4) of its bottom end and The transmission mechanism two (2-5) of both sides drives interfaced transmission mechanism one (1-3), transmission mechanism three (3-3) to be rotated around top Axis (2-7) rotates, and realizes the overturning linkage between three workbench elements, and the bottom end of the elevating mechanism (2-4) is equipped with overturning Mechanism two (2-3), and drive lamination closed assembly operation console two (2-1) front and rear along rotation axis (2-6) by switching mechanism two (2-3) Direction is overturn.
The lamination closed assembly operation console one (1-1), lamination closed assembly operation console two (2-1), the operation of lamination closed assembly Platform three (3-1) is made of Quality type steel, has several grooves and circular hole, the lamination closed assembly operation console one above (1-1), lamination closed assembly operation console two (2-1), lamination closed assembly operation console three (3-1) top surface edge length axis direction It is inlaid with the gage of sizing;Side setting is used for the axle sleeve of rotation thereunder, for lifting and overturning.
The lamination closed assembly operation console one (1-1), lamination closed assembly operation console two (2-1), the operation of lamination closed assembly It is non-solid between the corresponding fixed frame one (1-2) of platform three (3-1), fixed frame two (2-2), fixed frame three (3-2) Determine connection structure, workbench element can be partially disengaged frame and be moved freely along transmission shaft.
The workbench element two (2) can make lamination closed assembly operation console two (2-1) by adjusting elevating mechanism (2-4) It vertically moves, the fixed frame two (2-2) includes through plug connector (2-9) and two (2- of lamination closed assembly operation console 1) fixed side platform (2-8), the side platform (2-8) are connected positioned at the side of fixed frame two (2-2), with lamination closed assembly Operation console two (2-1) L-shaped structure is used to hold up adjustment switching mechanism two (2-3) by lamination closed assembly operation console two (2-1) Whole three column solid iron cores after being overturn along rotation axis (2-6).
The fixed frame one (1-2) supports (1-5) including turnover side, and the fixed frame three (3-2) is including turning over It changes one's position support (3-5).
The lamination closed assembly operation console one (1-1) is pulled by lamination closed assembly operation console two (2-1) vertical drop Transmission shaft (2-7) declines, and the lamination closed assembly operation console one (1-1) tilts together with the other end of turnover side support (1-5) And it rotates clockwise;The turnover side support (1-5) is equipped with switching mechanism one (1-4), and the switching mechanism one (1-4) is dynamic It continues to press on lamination closed assembly operation console one (1-1) to overturn clockwise, lamination closed assembly operation console one (1-1) is final twice suitable The total hexagonal angle of hour hands overturning makes lamination frame and lamination closed assembly operation console on lamination closed assembly operation console one (1-1) Lamination frame fitting on three (3-1).
The lamination closed assembly operation console three (3-1) is pulled by lamination closed assembly operation console two (2-1) vertical drop Transmission shaft (2-7) declines, and the lamination closed assembly operation console three (3-1) tilts together with the other end of turnover side support (3-5) And it is overturn along counterclockwise;The turnover side support (3-5) is equipped with switching mechanism three (3-4), and the switching mechanism three (3-4) is dynamic It continues to press on lamination closed assembly operation console three (3-1) to overturn counterclockwise, lamination closed assembly operation console three (3-1) is final twice inverse The total hexagonal angle of hour hands overturning makes lamination frame and lamination closed assembly operation console on lamination closed assembly operation console three (3-1) Lamination frame fitting on one (1-1).
The lamination closed assembly operation console one (1-1) and lamination of described lamination closed assembly operation console two (2-1) both sides are folded Dress operation console three (3-1) is clockwise respectively, 120 ° of overturning counterclockwise, makes six of three iron core rectangle frames on three operation consoles Vertical semicircular pillar is bonded two-by-two, is formed the three-dimensional iron core of three circular iron core columns, is started switching mechanism two (2-3) after fixed, Make lamination closed assembly operation console two (2-1) together with the three-dimensional iron core finished product above it and side platform (2-8) along rotation axis (2-6) one With overturning 90 ° forward, three-dimensional iron core finished product is made to be turned into vertical vertical state from Horizontal type state, while lamination closed assembly is grasped Make platform one (1-1) and lamination closed assembly operation console three (3-1) automatically resets to horizontal original state.
The fixed frame one (1-2), fixed frame two (2-2), fixed frame three (3-2) lower end pass through lower margin Bolt is reliably fixed with ground.
The utility model has the advantages that:
The multifunction combined three-dimensional iron core overlapping overturning molding machine of the utility model, three workbench can be carried out at the same time iron The production cycle of power transformer product is effectively shortened in chip stacking operation, improves production efficiency;Determine since molding machine is configured with size The gage of position and the clamping and fixing device of iron core frame, it can be ensured that the making precision of iron core and closed assembly Forming Quality.
The utility model have the function of delicate structure, compact, small, material save, be at low cost, complete, easy to operate, Securely and reliably, the advantages that energy conservation and environmental protection.Not only the operation of lamination closed assembly can have been carried out but also can have realized being assembled into for three iron core frames automatically Type, overturning are stood up, and the multifunctional stereo iron core overlapping overturning molding machine of the utility model meets transformer solid and folds to greatest extent The demand and low-carbon environment-friendly, green manufacturing, the requirement of intelligence manufacture that iron core, three-dimensional winding iron core make, before having a vast market Scape.
Description of the drawings:
Fig. 1 is the front view of the utility model.
Fig. 2 is the vertical view of the utility model.
Fig. 3 is the schematic diagram that iron core rectangle frame closed assembly operation is completed on three closed assembly operating platforms of the utility model.
After the completion of Fig. 4 is three iron core rectangle frame closed assembly, two 2-1 of lamination closed assembly operation console falls, lamination closed assembly behaviour Make one 1-1 of platform and three 3-1 of lamination closed assembly operation console and be attached to the signals that the overturning of iron core rectangle frame tilts 45 ° of completion first order overturnings Figure.
Fig. 5 for one 1-1 of lamination closed assembly operation console and three 3-1 of lamination closed assembly operation console respectively clockwise, counterclockwise after It is continuous to be turned to 120 °, six semicircle frames of iron core rectangle frame is made to be bonded the signal to form three circular iron core columns two-by-two.
Fig. 6 is separated from three column solid iron for lamination closed assembly operation console one (1-1) and lamination closed assembly operation console three (3-1) Core, the schematic diagram before the vertical standing of the three-dimensional iron core in Horizontal type state.
Fig. 7 holds up three columns solid for lamination closed assembly operation console two (2-1) together with three column solid iron cores and side platform (2-8) Iron core overturns 90 ° of vertical standings, lamination closed assembly operation console one (1-1) and lamination closed assembly operation console three (3-1) and resets to water The schematic diagram of flat original state.
Specific embodiment:
Referring to attached drawing.
A kind of solid iron core overlapping overturning molding machine, three workbench by lamination closed assembly operation console and rotating mechanism, The compositions such as fixed frame, one 1-1 of lamination closed assembly operation console, two 2-1 of lamination closed assembly operation console, lamination closed assembly operation console Three 3-1 are provided with several grooves and circular hole, and be inlaid with ruler in the length axis direction of top surface edge above by high-quality section steel manufacture The gage of very little positioning, one 1-2 of fixed frame, one 1-3 of two 2-2 of fixed frame, three 3-2 of fixed frame and transmission mechanism, driver Two 2-5 of structure, three 3-3 of transmission mechanism are securely fixed integrally by high-quality section steel manufacture and with its lamination closed assembly operation console; One 1-4 of switching mechanism, three 3-4 of switching mechanism are made of hydraulic cylinder and telescoping mechanism, and one end is welded with rotation axis connecting element, another End is equipped with turnover side support 1-5,3-5 for being fixed when overturning with one 1-2 of fixed frame, three 3-2 of fixed frame support;Fixed frame One 1-2 of frame, three 3-2 of fixed frame are processed into close to one 1-3 of 2 side of workbench and transmission mechanism, three 3-3 contacts site of transmission mechanism Smooth circular arc, with reduce one 1-3 of transmission mechanism, three 3-3 of transmission mechanism with two 2-1 of lamination closed assembly operation console decline and glide Frictional force.
Workbench 2 also has vertical liter in addition to having turn over function by two 2-3 of switching mechanism by elevating mechanism 2-4 Function drops, and elevating mechanism 2-4 is made of hydraulic cylinder and telescoping mechanism, is fixed as one with two 2-1 of lamination closed assembly operation console, The both sides of two 2-2 of fixed frame are equipped with the axle sleeve mating with rotation axis 2-6, and rotation axis 2-6 is arranged on two 2-2 one end of fixed frame Lower part, for before and after two 2-1 of lamination closed assembly operation console 90 ° overturning.
One 1-2 of fixed frame, two 2-2 of fixed frame, the following of three 3-2 of fixed frame are both provided with foundation bolt It is reliably fixed with ground.
Two 2-5 of transmission mechanism and the non-dead connections of two 2-1 of lamination closed assembly operation console, in lamination closed assembly operation console Two 2-1 be connected during 90 ° of overturnings by plug connector 2-9 with side platform 2-8, connect two 2-1 of lamination closed assembly operation console It is overturn together with solid iron core workpiece and side platform 2-8, its side platform 2-8 is propped up as pallet after three-dimensional iron core workpiece stands up Support, such as Fig. 7, the side platform 2-8 and the two L-shaped vertical stratifications of 2-1 of lamination closed assembly operation console, after overturning or L-shaped is hung down Straight structure, plug connector 2-9, which is located at below two 2-1 of lamination closed assembly operation console, to be fixed on the interior lateral surface of side platform 2-8, and For T-shaped structure, the T shape plug connectors 2-9 of inside is used to support and two 2-1 of secured core piece closed assembly operation console, the T shape grafting in outside Part 2-9 is for the integrated support structure after overturning.
Turnover side support 1-5,3-5 of one 1-4 of switching mechanism, three 3-4 of switching mechanism passes through supporting rod and fixation One 1-2 of frame, three 3-2 of fixed frame are supported fixation.
The various embodiments described above are available to those of ordinary skill in the art to realize or using the utility model, this field Those of ordinary skill can in the case where not departing from the utility model state of mind of the utility model, examples detailed above is made various modifications or Variation, thus the scope of protection of the utility model is not limited by above-described embodiment, and claim should be met and mentioned The maximum magnitude of inventive features.

Claims (9)

1. a kind of solid iron core overlapping overturning molding machine, it is characterised in that:By three workbench elements one (1) being set up in parallel, Workbench element two (2) and workbench element three (3) are formed, and are arranged side by side successively and for combined type linkage structure, feature It is:The workbench element one (1) and workbench element three (3) are respectively arranged at the left and right sides of workbench element two (2), And workbench element one (1) and workbench element three (3) respectively include cored closed assembly operation console one (1-1), lamination and fold Dress operation console three (3-1), fixed frame one (1-2), fixed frame three (3-2), the lamination closed assembly operation console one (1-1), Lamination closed assembly operation console three (3-1) passes through one (1- of transmission mechanism one (1-3), transmission mechanism three (3-3) and switching mechanism respectively 4), switching mechanism three (3-4) realizes opposite overturning, and the workbench element two (2) includes two (2- of lamination closed assembly operation console 1), fixed frame two (2-2), the lamination closed assembly operation console two (2-1) pass through the elevating mechanism (2-4) of its bottom end and both sides Transmission mechanism two (2-5) drive interfaced transmission mechanism one (1-3), transmission mechanism three (3-3) around top rotation axis (2- 7) it rotates, realizes the overturning linkage between three workbench elements, the bottom end of the elevating mechanism (2-4) is equipped with switching mechanism two (2-3), and lamination closed assembly operation console two (2-1) is driven to be turned over along rotation axis (2-6) front-rear direction by switching mechanism two (2-3) Turn.
2. solid iron core overlapping overturning molding machine according to claim 1, it is characterised in that:The lamination closed assembly behaviour Make platform one (1-1), lamination closed assembly operation console two (2-1), lamination closed assembly operation console three (3-1) to be made of Quality type steel, It has several grooves and circular hole, the lamination closed assembly operation console one (1-1), lamination closed assembly operation console two above The length axis direction of the top surface edge of (2-1), lamination closed assembly operation console three (3-1) is inlaid with the gage of sizing; Side setting below is used for the axle sleeve of rotation, for lifting and overturning.
3. solid iron core overlapping overturning molding machine according to claim 1, it is characterised in that:The lamination closed assembly behaviour Make the corresponding fixed frame of platform one (1-1), lamination closed assembly operation console two (2-1), lamination closed assembly operation console three (3-1) It is on-fixed connection structure between one (1-2), fixed frame two (2-2), fixed frame three (3-2), workbench element Frame is partially disengaged to move freely along transmission shaft.
4. solid iron core overlapping overturning molding machine according to claim 1, it is characterised in that:The workbench element two (2) lamination closed assembly operation console two (2-1) can be made vertically to move by adjusting elevating mechanism (2-4), the fixed frame Two (2-2) include connect fixed side platform (2-8), institute with lamination closed assembly operation console two (2-1) by plug connector (2-9) Side platform (2-8) is stated positioned at the side of fixed frame two (2-2), and lamination closed assembly operation console two (2-1) L-shaped structure, For holding up the entirety after adjustment switching mechanism two (2-3) overturns lamination closed assembly operation console two (2-1) along rotation axis (2-6) Three column solid iron cores.
5. solid iron core overlapping overturning molding machine according to claim 1, it is characterised in that:The fixed frame one (1-2) supports (1-5) including turnover side, and the fixed frame three (3-2) supports (3-5) including turnover side.
6. solid iron core overlapping overturning molding machine according to claim 5, it is characterised in that:The lamination closed assembly behaviour Make platform one (1-1) pulls transmission shaft (2-7) to decline by lamination closed assembly operation console two (2-1) vertical drop, the lamination Closed assembly operation console one (1-1) is tilted and is rotated clockwise together with the other end of turnover side support (1-5);The overturning is collateral It supports (1-5) and is equipped with switching mechanism one (1-4), switching mechanism one (1-4) action continues to press on lamination closed assembly operation console One (1-1) is overturn clockwise, and lamination closed assembly operation console one (1-1) the total hexagonal angle of overturning clockwise final twice makes iron core Lamination frame on piece closed assembly operation console one (1-1) is bonded with the lamination frame on lamination closed assembly operation console three (3-1).
7. solid iron core overlapping overturning molding machine according to claim 5, it is characterised in that:The lamination closed assembly behaviour Make platform three (3-1) pulls transmission shaft (2-7) to decline by lamination closed assembly operation console two (2-1) vertical drop, the lamination Closed assembly operation console three (3-1) is tilted together with the other end of turnover side support (3-5) and is overturn along counterclockwise;The overturning is collateral It supports (3-5) and is equipped with switching mechanism three (3-4), switching mechanism three (3-4) action continues to press on lamination closed assembly operation console Three (3-1) are overturn counterclockwise, and lamination closed assembly operation console three (3-1) the total hexagonal angle of overturning counterclockwise final twice makes iron core Lamination frame on piece closed assembly operation console three (3-1) is bonded with the lamination frame on lamination closed assembly operation console one (1-1).
8. solid iron core overlapping overturning molding machine according to claim 1, it is characterised in that:The lamination closed assembly behaviour Make platform two (2-1) both sides lamination closed assembly operation console one (1-1) and lamination closed assembly operation console three (3-1) respectively clockwise, 120 ° of overturning counterclockwise, makes six vertical semicircular pillars of three iron core rectangle frames on three operation consoles overlap two-by-two, is formed The three-dimensional iron core of three circular iron core columns starts switching mechanism two (2-3) after fixed, makes lamination closed assembly operation console two (2-1) 90 ° are overturn forward together along rotation axis (2-6), make three-dimensional iron core together with the three-dimensional iron core finished product above it and side platform (2-8) Finished product is turned into vertical vertical state, while lamination closed assembly operation console one (1-1) and lamination closed assembly from Horizontal type state Operation console three (3-1) automatically resets to horizontal reset condition.
9. solid iron core overlapping overturning molding machine according to claim 1, it is characterised in that:The fixed frame one (1-2), fixed frame two (2-2), fixed frame three (3-2) lower end be reliably fixed by foundation bolt and ground.
CN201721126997.0U 2017-09-05 2017-09-05 A kind of solid iron core overlapping overturning molding machine Active CN207572246U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107424828A (en) * 2017-09-05 2017-12-01 合肥天威众元电气有限公司 A kind of three-dimensional iron core overlapping upset forming machine
CN111805494A (en) * 2020-07-31 2020-10-23 邵东智能制造技术研究院有限公司 Workpiece overturning machining device
CN112259354A (en) * 2019-07-06 2021-01-22 天津康利特变机电科技有限责任公司 Transformer core closed assembly roll-over table
CN113539657A (en) * 2021-06-15 2021-10-22 合肥天威众元电气有限公司 Three-dimensional transformer core lamination composite set

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107424828A (en) * 2017-09-05 2017-12-01 合肥天威众元电气有限公司 A kind of three-dimensional iron core overlapping upset forming machine
CN107424828B (en) * 2017-09-05 2023-05-09 合肥天威众元电气有限公司 Three-dimensional iron core stacked overturning forming machine
CN112259354A (en) * 2019-07-06 2021-01-22 天津康利特变机电科技有限责任公司 Transformer core closed assembly roll-over table
CN112259354B (en) * 2019-07-06 2024-04-16 天津康利特变机电科技有限责任公司 Transformer core stack overturning platform
CN111805494A (en) * 2020-07-31 2020-10-23 邵东智能制造技术研究院有限公司 Workpiece overturning machining device
CN111805494B (en) * 2020-07-31 2023-06-30 邵东智能制造技术研究院有限公司 Workpiece overturning and processing device
CN113539657A (en) * 2021-06-15 2021-10-22 合肥天威众元电气有限公司 Three-dimensional transformer core lamination composite set
CN113539657B (en) * 2021-06-15 2024-05-03 合肥天威众元电气有限公司 Three-dimensional transformer core lamination composite set

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