CN207570274U - low-temperature microwave drying production line - Google Patents
low-temperature microwave drying production line Download PDFInfo
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- CN207570274U CN207570274U CN201721627594.4U CN201721627594U CN207570274U CN 207570274 U CN207570274 U CN 207570274U CN 201721627594 U CN201721627594 U CN 201721627594U CN 207570274 U CN207570274 U CN 207570274U
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- drying production
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Abstract
The utility model is related to fire-proof heat-insulating material technical fields, more particularly, to a kind of low-temperature microwave drying production line, including automatic charging device, microwave dryer, automatic docking device composition, the automatic charging device is set on the process upstream of the microwave dryer, the automatic docking device is set on the process downstream of the microwave dryer, the automatic charging device includes turning manipulator and grating type conveyer belt, and the microwave dryer is kiln formula structure；The automatic docking device includes bearing platform, code manipulator and pusher manipulator, realizes and is fed to the continuous process that discharges together of multilayer drying pack by single plate material.Compared with prior art, it is as follows the advantages of the utility model：Can realize it is inorganic be isolated the continuity of storehouse granules of polystyrene thermal insulation board is divided to dry operation, ensure the best in quality and stable quality of product, for quality moisture control range 5 ~ 6%, accepted product percentage is suitble to the large-scale pipeline production of fire-retardant heat insulation plate up to 100%.
Description
Technical field
The utility model is related to fire-proof heat-insulating material technical fields, divide storehouse polyphenyl more particularly, to a kind of inorganic isolation of raising
The low-temperature microwave drying production line of ethylene particle heat-insulating plate drying efficiency and humidity uniformity.
Background technology
It is widely used in the wall thermal insulating that polystyrene plates are at home and abroad built, but not fire retardant treated polyphenyl
There are fire hazards for vinyl plate, have caused extensive concern.Some walls are cladded with iron wire stratum reticulare in polystyrene inner cord, then at
Most surface sprays cement layer.Though this structure can reach thermal requirements, the cement layer of outer layer is met thermal-flame and is easily peeled off,
And and then ablate the polystyrene board of internal layer, fire protecting performance cannot be met the requirements.Besides the structure constructed using light steelframe
Then framework fills fire-proof heat-insulating material in framework, plasterboard is nailed on then at two sides, though this structure have fire prevention, every
Hot function, but the drawback is that must construct at the scene, so need to be longer with working hour, opposite cost is also high.
It is a new direction to carry out porcelain flame retardant treatment to polystyrene plates at present, by slurry made of inorganic fire agent
Be filled into foamed polystyrene board, through health after a period of time, inorganic isolation divide storehouse granules of polystyrene thermal insulation board,
It keeps the temperature and uses for construction wall, excellent fire protecting performance is approved by industry.But the health of the thermal insulation board at present
Journey is all in outdoor progress, will be unable to carry out by low temperature effect in winter, and the blowing and raining in summer can also produce the quality of plank
Raw adverse effect.It is badly in need of a kind of continuous drying facility, ensures that this inorganic isolation divides storehouse granules of polystyrene thermal insulation board 1 year four
The continuous production demand in season.
Invention content
The purpose of this utility model is to provide a kind of low-temperature microwave drying production line, and overcome the deficiencies in the prior art can
It realizes the continuous drying production of inorganic isolation point storehouse granules of polystyrene thermal insulation board plank, can realize automatic charging, uniformly drying
It is required with technologies such as automatic stackings, ensures best in quality, the stable quality of insulating product, high degree of automation is suitble to extensive
Production line operation requirement.
To achieve these goals, the technical solution of the utility model is such：
Low-temperature microwave drying production line, it is described including automatic charging device, microwave dryer, automatic docking device composition
Automatic charging device is set on the process upstream of the microwave dryer, and the automatic docking device is set on the microwave dryer
Process downstream, the automatic charging device include turning manipulator and grating type conveyer belt, and the microwave dryer is kiln formula
Structure；The automatic docking device includes bearing platform, code manipulator and pusher manipulator, realizes and is fed to by single plate material
The continuous process that multilayer drying pack discharges together.
Hole pattern conveyer belt is equipped between the microwave dryer and automatic docking device, the hole pattern conveyer belt bottom is equipped with
Cooling blower exports, and cooling wind direction is vertically upward.
The turning manipulator includes mechanical arm one, mechanical arm two, servo motor, main shaft and pedestal, and the main shaft is set on
At the top of pedestal, it is connected between the main shaft and the pedestal by bearing block, the servo motor output shaft connects the main shaft
One end, the mechanical arm one and the mechanical arm two be arranged in parallel on the main shaft, be equipped between the two spacing H for 350 ~
850mm, the corresponding position on the mechanical arm one and the mechanical arm two are equipped with the backgauge platform for positioning plank.
The grating type conveyer belt is at least equipped with the conveying branches of three arrangements parallel to each other, wherein a conveying point placed in the middle
Branch corresponds to the neutral gear between the mechanical arm one and the mechanical arm two.
The microwave dryer includes kiln body, resonator, conveyer belt, microwave source and hydrofuge fan composition, the microwave source
Arranged along the length direction array of the kiln body, Discrete control, be respectively equipped in the segmentation hydrofuge fan, electronic thermostat and
Electronic moisture meter, the hydrofuge fan are set on the top of the kiln body, and the conveyer belt is driven by variable-frequency motor.
The code manipulator includes the lateral push plate of a pair of opposing and longitudinal push plate of a pair of opposing, described
The height of push plate is 3 ~ 6 layers of sheet metal thickness, and the push plate is equipped with optoelectronic switch and pressure sensor.
The push plate is controlled by any one of electric pushrod or air-leg power source drive.
The conveying branches include one kind in chain conveyor, belt conveyor or tooth form conveyer belt.
The height lifting control of the bearing platform, when code and pusher act, the height of bearing platform is different.
Compared with prior art, the beneficial effects of the utility model are as follows：
1）It can realize the continuity drying operation of inorganic isolation point storehouse granules of polystyrene thermal insulation board, ensure the product of product
Of fine quality good and stable quality, for quality moisture control range 5 ~ 6%, accepted product percentage is suitble to the big rule of fire-retardant heat insulation plate up to 100%
Mould production line operation.
2）It can realize automatic charging, the uniformly production requirements such as drying and automatic stacking, fully-automatic intelligent control can be according to object
The speed of service of the humidity adjust automatically production line of material automatically by production requirement code into the group of same size after drying, transfers
Postorder is packed.
Description of the drawings
Fig. 1 is the utility model low-temperature microwave drying production line example structure schematic diagram.
Fig. 2 is the utility model feeding device example structure schematic diagram.
Fig. 3 is the utility model microwave dryer embodiment cross section structure schematic diagram.
Fig. 4 is the utility model automatic docking device example structure schematic diagram.
In figure：1- feeding devices, 2- microwave dryers, 3- hole pattern conveyer belts, 4- automatic docking devices, 5- planks, 6- are cold
But wind turbine, 7- turning manipulators, 8- grating type conveyer belts, sequence conveyer belt under 9-.
Specific embodiment
Specific embodiment of the present utility model is described further below in conjunction with the accompanying drawings.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " is pacified
Dress ", " connected ", " connection " should be interpreted broadly, for example, it may be being fixedly connected or being detachably connected or integrally
Connection；It can be directly connected, can also be indirectly connected by intermediary.For the ordinary skill in the art,
Concrete meaning of the above-mentioned term in the utility model can be understood with concrete condition.
See Fig. 1, the utility model low-temperature microwave drying production line example structure schematic diagram, the production line is by automatic charging
Device 1, microwave dryer 2, hole pattern conveyer belt 3 and automatic docking device 4 are arranged composition successively along process sequence, automatic charging dress
It puts 1 and includes turning manipulator 7 and grating type conveyer belt 8, the effect of turning manipulator 7 is assembly line mistake by rotary movement
The plank 5 come is transferred on grating type conveyer belt 8, while keep having uniform interval, and position is substantially to just between adjacent sheet metal.
3 bottom of hole pattern conveyer belt is exported equipped with cooling blower 6, and cooling wind direction through hole net conveyer belt 3 is vertically upward.Automatic charging device
1 effect is to put and send microwave dryer 2 to dry successively by the plank 5 for the monolithic for pouring into a mould liquid flame retardant,
The effect of hole pattern conveyer belt 3 is to convey plank to automatic docking device 4, while do ventilation drying to plank and be further dried, from
The effect of dynamic palletizing apparatus 4 is that several sheet materials are neatly packed as one group, next packaging or storage process is pushed to, so as to real
Existing inorganic isolation divides in the granules of polystyrene thermal insulation board production of storehouse, is fed to what multilayer drying pack discharged together by one monolithic sheet
Continuous process.
See Fig. 2, be the utility model feeding device example structure schematic diagram, turning manipulator include mechanical arm 1,
Mechanical arm 2 72, servo motor 73, main shaft 74 and pedestal 75, main shaft 74 is set on 75 top of pedestal, between main shaft 74 and pedestal 75
It is connected by bearing block 76, servo motor 73 exports one end of axis connection main shaft 74, and mechanical arm 1 and mechanical arm 2 72 are in master
It is arranged in parallel on axis 74, spacing H is equipped between the two, occurrence is determined according to plank specification, mechanical arm 1 and mechanical arm 2 72
Synchronous overturning, corresponding position thereon are equipped with the backgauge platform 77 limited for plate body, after plank 5 is fallen on mechanical arm, servo
Motor drive machinery arm is overturn, and backgauge platform 77 positions plank at this time, and plank turn is fallen on grating type conveyer belt 8, by grid
Formula conveyer belt 8 sends to microwave drying.
Grating type conveyer belt 8 has the conveying branches 81 of three arrangements parallel to each other, wherein a conveying branches pair placed in the middle
Neutral gear that should be between mechanical arm 1 and mechanical arm 2 72, three conveying branches 81 are integrated, share a support base 83,
It is driven by a motor 82.Conveying branches structure type is tooth form conveyer belt.
See Fig. 3, be the utility model microwave dryer embodiment cross section structure schematic diagram, which uses kiln formula
Structure is formed including kiln body 21, resonator 22, conveyer belt 23, microwave source 24 and hydrofuge fan 25, and microwave source 24 is along kiln body 21
Length direction array arranges, and microwave source 24 is respectively equipped with hydrofuge fan 25 and electricity by the way of Discrete control in each segmentation
Sub- temperature controller 26 and electronic moisture meter 27, hydrofuge fan 25 are set on the top of kiln body 21, and conveyer belt 23 is driven by variable-frequency motor, pass
It send and idler wheel 28 is equipped between band 23 and resonator 22.
The microwave frequency band of the microwave dryer is 915MHz.Microwave directly heats heat preservation plate material integral radiation, by microwave
Energy of electromagnetic field is converted into the process of thermal energy.Under microwave action, the polar molecule hydrone in plank is with the height of microwave field
Frequency concussion causes molecule drastically to rub and collide, dry so as to achieve the purpose that the vaporization of hydrone steep temperature rise.Due to inorganic
Isolation divides the granules of polystyrene non-refractory in the granules of polystyrene thermal insulation board of storehouse, therefore the temperature of microwave heating is set as 45
~ 60 DEG C, each section of temperature and humidity variation is detected in kiln in real time, by adjusting the gait of march of conveyer belt 23 and opening for microwave source 24
Quantity is closed to reach ideal drying effect.
See Fig. 4, be the utility model palletizing apparatus example structure schematic diagram, the bearing platform 41 including liftable control,
Code manipulator 42 and pusher manipulator 43, code manipulator 42 include the lateral push plate 421 of a pair of opposing and a pair of of phase
Longitudinal push plate 422 to setting（A longitudinal push plate 422 is omitted in figure）, in embodiment, the height of push plate is thick for four laminate materials
Degree, push plate is equipped with optoelectronic switch 44 and pressure sensor 45, when plank is when heap is to setting height on bearing platform 41, triggering light
Electric switch 44, code manipulator 42 act under the driving of air-leg 423, make several layers of planks in the horizontal and vertical directions by
It pushes, when pressure sensor 45 detects that pressure reaches setting value, shows that plank has been pressed against alignment, code manipulator 42 is multiple
Position, bearing platform 41 fall to concordant with lower sequence conveyer belt 9, and pusher manipulator 43 acts shifts pack on lower sequence conveyer belt 9 onto,
Then bearing platform 41 and pusher manipulator 43 reset, i.e., when code and pusher act, the height of bearing platform is different.
Embodiment described above is chosen for the purpose of this utility model, technical solution and advantageous effect is described in detail
Specific example, but should in no way limit the scope of protection of the utility model, it is all without prejudice to the spirit and principles of the utility model
Under the premise of, various modifications, equivalent replacement and the improvement made should all be fallen within the scope of protection of the utility model.
Claims (9)
1. low-temperature microwave drying production line, including automatic charging device, microwave dryer, automatic docking device composition, it is described from
Dynamic feeding device is set on the process upstream of the microwave dryer, and the automatic docking device is set on the work of the microwave dryer
Skill downstream, the automatic charging device include turning manipulator and grating type conveyer belt, and the microwave dryer is kiln formula knot
Structure；The automatic docking device includes bearing platform, code manipulator and pusher manipulator, realize be fed to by single plate material it is more
The continuous process that the dry pack of layer discharges together.
2. low-temperature microwave drying production line according to claim 1, which is characterized in that the microwave dryer and Automatic Code
Hole pattern conveyer belt is equipped between pile device, the hole pattern conveyer belt bottom is exported equipped with cooling blower, and cooling wind direction is vertically upward.
3. low-temperature microwave drying production line according to claim 1, which is characterized in that the turning manipulator includes machinery
Arm one, mechanical arm two, servo motor, main shaft and pedestal, the main shaft is set at the top of pedestal, between the main shaft and the pedestal
It is connected by bearing block, the servo motor output shaft connects one end of the main shaft, the mechanical arm one and the mechanical arm
Two are arranged in parallel on the main shaft, and it is 350 ~ 850mm, the mechanical arm one and the mechanical arm two that spacing H is equipped between the two
On corresponding position be equipped with for the backgauge platform that positions plank.
4. low-temperature microwave drying production line according to claim 1, which is characterized in that the grating type conveyer belt is at least set
There are the conveying branches of three arrangements parallel to each other, wherein a conveying branches placed in the middle correspond to the mechanical arm one and the machinery
Neutral gear between arm two.
5. low-temperature microwave drying production line according to claim 1, which is characterized in that the microwave dryer includes kiln
Body, resonator, conveyer belt, microwave source and hydrofuge fan composition, the microwave source are arranged along the length direction array of the kiln body,
Discrete control, hydrofuge fan, electronic thermostat and electronic moisture meter are respectively equipped in the segmentation, and the hydrofuge fan is set on institute
The top of kiln body is stated, the conveyer belt is driven by variable-frequency motor.
6. low-temperature microwave drying production line according to claim 1, which is characterized in that the code manipulator includes a pair
The lateral push plate and longitudinal push plate of a pair of opposing being oppositely arranged, the height of the push plate is 3 ~ 6 layers of sheet metal thickness, described
Push plate is equipped with optoelectronic switch and pressure sensor.
7. low-temperature microwave drying production line according to claim 6, which is characterized in that the push plate is by electric pushrod or gas
The power source drive control of any one of dynamic push rod.
8. low-temperature microwave drying production line according to claim 4, which is characterized in that it is defeated that the conveying branches include chain type
Send any one of device, belt conveyor or tooth form conveyer belt.
9. low-temperature microwave drying production line according to claim 1, which is characterized in that the height lifting of the bearing platform
Control, when code and pusher act, the height of bearing platform is different.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721627594.4U CN207570274U (en) | 2017-11-29 | 2017-11-29 | low-temperature microwave drying production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721627594.4U CN207570274U (en) | 2017-11-29 | 2017-11-29 | low-temperature microwave drying production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207570274U true CN207570274U (en) | 2018-07-03 |
Family
ID=62688825
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721627594.4U Expired - Fee Related CN207570274U (en) | 2017-11-29 | 2017-11-29 | low-temperature microwave drying production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207570274U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109489408A (en) * | 2018-11-05 | 2019-03-19 | 江苏建发科技有限公司 | A kind of continuous-type microwave insulation board dryer |
-
2017
- 2017-11-29 CN CN201721627594.4U patent/CN207570274U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109489408A (en) * | 2018-11-05 | 2019-03-19 | 江苏建发科技有限公司 | A kind of continuous-type microwave insulation board dryer |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180703 Termination date: 20201129 |
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| CF01 | Termination of patent right due to non-payment of annual fee |