Safety valve real time on-line monitoring system
Technical field
The utility model is related to Domestic garbage treatment equipment technical fields, are supervised more particularly to a kind of safety valve real-time online
Examining system.
Background technology
Safety valve is a kind of safety guard being connected on pressure vessel or pressure pipeline:When in equipment or pipeline
When pressure medium increases to over specified value, by outside system discharge medium come to prevent in pipeline or equipment pressure medium be more than rule
Fixed number value has run important protective effect to personal safety and equipment.
In the prior art, it needs periodically to verify safety valve in the service life of safety valve, it is important in verification
One verification project is is sealed performance detection to safety valve.However, safety valve sealing performance detection is carried out in the prior art
It needs to separate safety valve by installation site, is transported to special equipment inspection center and completes the detection of the parameters such as sealing performance, school
It tests.
To sum up, safety valve sealing performance detection of the prior art carries out under the improper working condition of safety valve, and
Safety valve is difficult to find in time when leaking during normal use, in this way, when leakage situation occurs for safety valve, not only
There are problems that wasting fluid, while the generation of safety accident may be caused.
Utility model content
It is detected for safety valve sealing performance of the prior art set forth above in the improper working condition of safety valve
Lower progress, and safety valve is difficult to find in time when leaking during normal use, in this way, leakage feelings occur in safety valve
During condition, not there is only the problem of waste fluid, while the problem of may cause the generation of safety accident, the utility model provides
A kind of safety valve real time on-line monitoring system, system and method can realize that safety valve carries out safety valve in course of normal operation
Sealing performance monitor on-line, reach safety valve sealing performance monitoring do not influence respective line or pressure vessel normal work,
Find safety valve escape to avoid unnecessary fluid wastage, the purpose for avoiding causing because of fluid leakage safety accident in time.
Safety valve real time on-line monitoring system provided by the utility model is solved the problems, such as by following technical essential:Safety
Valve real time on-line monitoring system, including pressure pipe, the pressure measuring unit being connected on pressure pipe;
The relief pipeline being connected with pressure vessel or pressure pipeline is further included, safety valve is connected on the relief pipeline;
The first block valve is further included, first block valve is series on relief pipeline, and pressure vessel or pressure pipeline
Positioned at the arrival end of the first block valve, safety valve is located at the port of export of the first block valve;
The nozzle of the pressure pipe is connected with relief pipeline, and tie point of the pressure pipe on relief pipeline is located at safety valve
Between the first block valve.
Specifically, when pressure vessel or pressure pipeline work normally, to realize safety valve arrival end and pressure vessel or
The connection of pressure pipeline need to be set as the first block valve and be in opening, and relief pipeline is divided into position by such as the first block valve
The first pipeline section between the first block valve arrival end and pressure vessel or pressure pipeline, positioned at the first block valve port of export and peace
The second pipeline section between full valve arrival end, at this point, the first pipeline section is connected with second pipe.This system exists in realization safety valve escape
When line monitors, the first block valve is closed, at this point, the both ends of the second pipeline section are blocked by the first block valve and safety valve, is taken at this time
Pressure pipe is communicated with the second pipeline section, the pressure value in pressure value reflection second pipe on pressure pipe acquired in pressure measuring unit.
When safety valve No leakage or leakage are in allowed band, data shown in pressure measuring unit are unchanged or in the unit interval
Change rate is less than a certain numerical value;When safety valve escape situation is serious, change rate is big in data unit time shown in pressure measuring unit
In or equal to a certain numerical value.
After the sealing performance monitoring of safety valve is completed, the first block valve is opened, you can so that safety valve and pressure vessel
Or pressure pipeline connection so that safety valve plays over-voltage protecting function.
To sum up, in the prior art, the verification of safety valve carries out primary for general 1 year, can be in safety valve work using this programme
The sealing situation of any time judgement or real-time monitoring safety valve during work;Safety valve real time on-line monitoring disclosed in this programme
In the case where safety valve does not separate installation site, using the internal pressure of pressure vessel or pressure pipeline, peace can be rapidly completed in system
The leakage situation judgement of full valve.In this way, it may be such that safety valve escape monitoring in relevant pressure container or pressure pipeline working condition
Lower progress, achieving the purpose that the sealing performance monitoring of safety valve does not influence respective line or the normal work of pressure vessel;Meanwhile
Since the work of this system can carry out under pressure vessel or pressure pipeline working condition, therefore this programme can find safety valve in time
Leakage reaches and avoids unnecessary fluid wastage, avoids because fluid leakage causes safety accident effect;This system structure simultaneously
Simply, simple install additional is carried out on existing relief pipeline and can obtain this system, is easy to push away in this way, may be such that this system has
Extensively, the characteristics of setup cost is low.
As described above, pressure value acquired in pressure measuring unit is the important evidence of safety valve escape situation judgement, therefore this is
The normal work of system blocks effect dependent on the first block valve is good.Preferably, to cause the form of the first block valve not only
The pressure release of relief pipeline when being opened conducive to safety valve, while cause the first block valve that there is ideal anti-interior leakage performance, it is set as
First block valve is ball valve.
Further technical solution is:
For single pressure measuring unit is enabled to be employed for the leakage monitoring of safety valve on different relief pipelines, string is further included
The second block valve being coupled on pressure pipe, second block valve is between pressure pipe nozzle and pressure measuring unit, the pressure measurement
The connection mode of device and pressure pipe is detachable connection.Using this programme, first is set on corresponding relief pipeline
Block valve and installation pressure pipe, the second block valve and reserved pressure measuring unit connecting interface are connected on pressure pipe, is connected above
The form of connection interface preferably using quick connection and dismounting joint, is needing to be sealed the safety valve on specific relief pipeline
During performance monitoring, it is that can obtain complete on-line monitoring system that pressure measuring unit is connected in corresponding pressure measuring unit connecting interface.It adopts
With this programme, after removing pressure measuring unit on pressure pipe, need to close the second block valve to avoid medium by pressure measurement on pressure pipe
Apparatus connection interface leaks, therefore the second block valve is needed to have and preferably blocks performance, it is preferred that is set as the second block valve and adopts
Use ball valve.Safety during pressure obtaning device is dismantled to be promoted, it is preferred that relief valve is installed on pressure pipe, and relief valve is located at
The rear end of second block valve in this way, before pressure obtaning device is dismantled, is first shut off the second block valve, then opens relief valve progress
On pressure pipe after corresponding pipeline section pressure release, then carry out pressure obtaning device and separate, in this way can safety dismounting pressure obtaning device.
The detachable connection is flanged joint or threaded connection.In the present solution, flanged joint or threaded connection are easy
In realization, to obtain desirable seal performance, when using being threadedly coupled, respective threaded is preferably arranged to as pipe screw thread.
To cause monitoring personnel that can be viewed locally the variation of pressure acquired in pressure measuring unit and remotely checking pressure measuring unit institute
The variation of pressure is obtained, the pressure measuring unit includes the first pressure measuring unit and the second pressure measuring unit, the first pressure measuring unit and second
In pressure measuring unit the two, one of which is that the pressure measuring unit of pressure value can be locally displayed, and another one is that pressure value can be achieved
Wire transmission or the teletransmission pressure measuring unit of wireless transmission.
As noted previously, as in the case that carrying out safety valve leak detection, the first block valve needs are closed, and in addition to
Safety valve leak detection is being carried out, the first block valve is needed in normally open, for this system is enabled to be remotely controlled
To realize the long-range leak detection of safety valve, the executing agency being connected on the first block valve valve rod is further included, the executing agency uses
In controlling signal by reception, realize that the first block valve of driving opens and closes.It in the present solution, can be by remotely being sent out to executing agency
Signal is controlled, corresponding control module is judged after control signal is received, and by the modes such as pneumatic, electronic, realizes first
Block valve opens or closes.
Include the second block valve being set on pressure pipe in the present system, pressure measuring unit includes teletransmission pressure measuring unit, surveys
Connection relation between pressure device and pressure pipe is equipped with corresponding perform when being detachably connected, to be also set as the second block valve
Mechanism to control the opening and closing of the second block valve, in this way, can teletransmission operate this system.
Meanwhile the invention also discloses a kind of safety valve escape monitoring methods, this method is using as above any one
The safety valve real time on-line monitoring system provided realizes safety valve escape on-line monitoring, the following steps carried out including sequence:
S1, in pressure vessel or the pressure pipeline course of work, close the first block valve so that the first block valve and safety
The second pipeline section both ends between valve are in closed state;
S2, the pressure value in the second pipeline section is obtained by pressure measuring unit, is changed with time by the pressure value,
Judge the sealing performance of safety valve.
As those skilled in the art, in the case of the first block valve non-internal leakage, the pressure value is constant at any time
During change, it is determined as safety valve No leakage;
The pressure value changes over time, and pressure value decrease speed be less than given threshold when, be determined as safety valve
Leakage, safety valve sealing performance is in allowed band;
The pressure value changes over time, and pressure value decrease speed be greater than or equal to given threshold when, be determined as
Safety valve escape, safety valve sealing performance is except allowed band.
Above method is the application method of system above, using this method, it can be achieved that safety valve is in course of normal operation
Safety valve sealing performance on-line monitoring is carried out, reaching the sealing performance monitoring of safety valve does not influence respective line or pressure vessel
Normal work, find in time safety valve escape to avoid unnecessary fluid wastage, avoid because fluid leakage causes safe thing
Therefore purpose.This method is easy to spread simultaneously, and promotes at low cost.
The utility model has the advantages that:
Safety valve real time on-line monitoring system disclosed in this programme and method can not separate the feelings of installation site in safety valve
Under condition, using the internal pressure of pressure vessel or pressure pipeline, the leakage situation judgement of safety valve is rapidly completed.In this way, it may be such that peace
Full valve leakage monitoring carries out under relevant pressure container or pressure pipeline working condition, reaches the sealing performance monitoring of safety valve not
Influence the purpose of respective line or the normal work of pressure vessel;Simultaneously as the work of system and method can be held in pressure
It is carried out under device or pressure pipeline working condition, therefore this programme can find safety valve escape in time, reach and avoid unnecessary fluid
It wastes, avoid because fluid leakage causes safety accident effect;This system is simple in structure simultaneously, is carried out on existing relief pipeline
Simple install additional can obtain this system, in this way, may be such that system and method has the characteristics that easy to spread, setup cost is low.
Description of the drawings
Fig. 1 is the structural representation of one specific embodiment of safety valve real time on-line monitoring system described in the utility model
Figure.
Number in figure is followed successively by:1st, the first pipeline section, the 2, first block valve, the 3, second pipeline section, 4, pressure pipe, 5, first surveys
Pressure device, the 6, second pressure measuring unit, 7, safety valve, the 8, second block valve.
Specific embodiment
With reference to embodiment, the utility model is described in further detail, but the structure of the utility model is not only
It is limited to following embodiment.
Embodiment 1:
As shown in Figure 1, safety valve real time on-line monitoring system, fills including pressure pipe 4, the pressure measurement being connected on pressure pipe 4
It puts;
The relief pipeline being connected with pressure vessel or pressure pipeline is further included, safety valve 7 is connected on the relief pipeline;
The first block valve 2 is further included, first block valve 2 is series on relief pipeline, and pressure vessel or pressure pipe
Road is located at the arrival end of the first block valve 2, and safety valve 7 is located at the port of export of the first block valve 2;
The nozzle of the pressure pipe 4 is connected with relief pipeline, and tie point of the pressure pipe 4 on relief pipeline is located at safety
Between 7 and first block valve 2 of valve.
Specifically, when pressure vessel or pressure pipeline work normally, to realize 7 arrival end of safety valve and pressure vessel or
The connection of pressure pipeline need to be set as the first block valve 2 and be in opening, and relief pipeline is divided by such as the first block valve 2
The first pipeline section 1 between 2 arrival end of the first block valve and pressure vessel or pressure pipeline is exported positioned at the first block valve 2
The second pipeline section 3 between end and 7 arrival end of safety valve, at this point, the first pipeline section 1 is connected with second pipe.This system is realizing peace
During the leakage on-line monitoring of full valve 7, the first block valve 2 is closed, at this point, the both ends of the second pipeline section 3 are by the first block valve 2 and safety valve
7 are blocked, and pressure pipe 4 is communicated with the second pipeline section 3 at this time, the pressure value reflection second on pressure pipe 4 acquired in pressure measuring unit
Pressure value in pipeline.
When 7 No leakage of safety valve or leakage are in allowed band, data shown in pressure measuring unit are unchanged or the unit interval
Interior change rate is less than a certain numerical value;When 7 leakage situation of safety valve is serious, change rate in data unit time shown in pressure measuring unit
More than or equal to a certain numerical value.
After the sealing performance monitoring of safety valve 7 is completed, the first block valve 2 is opened, you can so that safety valve 7 holds with pressure
Device or pressure pipeline connection so that safety valve 7 plays over-voltage protecting function.
To sum up, safety valve 7 disclosed in this programme leaks on-line monitoring system can not separate the feelings of installation site in safety valve 7
Under condition, using the internal pressure of pressure vessel or pressure pipeline, the leakage situation judgement of safety valve 7 is rapidly completed.In this way, it may be such that peace
Full valve leakage monitoring carries out under relevant pressure container or pressure pipeline working condition, reaches the sealing performance monitoring of safety valve 7
The purpose of respective line or the normal work of pressure vessel is not influenced;Simultaneously as the work of this system can in pressure vessel or
It is carried out under pressure pipeline working condition, therefore this programme can find that safety valve 7 leaks in time, reach and avoid unnecessary fluid wave
Take, avoid because fluid leakage causes safety accident effect;This system is simple in structure simultaneously, and letter is carried out on existing relief pipeline
Single install additional can obtain this system, in this way, may be such that this system has the characteristics that easy to spread, setup cost is low.
As described above, pressure value acquired in pressure measuring unit is the important evidence of 7 leakage situation of safety valve judgement, therefore this is
The normal work of system blocks effect dependent on the first block valve 2 is good.Preferably, in the present embodiment, to cause first to block
The form of valve 2 is not only conducive to the pressure release of relief pipeline when safety valve 7 is opened, while it is ideal anti-so that the first block valve 2 has
Interior leakage performance is set as the first block valve 2 as ball valve.
Embodiment 2:
As shown in Figure 1, the present embodiment is further qualified on the basis of embodiment 1:To enable single pressure measuring unit
The leakage monitoring of safety valve 7 on different relief pipelines is enough employed for, further includes the second block valve 8 being series on pressure pipe 4,
Second block valve 8 is located between 4 nozzle of pressure pipe and pressure measuring unit, the connection mode of the pressure measuring unit and pressure pipe 4
For detachable connection.Using this programme, the first block valve 2 and installation pressure pipe 4 are set on corresponding relief pipeline,
The second block valve 8 and reserved pressure measuring unit connecting interface are connected on pressure pipe 4, is being needed to the peace on specific relief pipeline
When full valve 7 is sealed performance monitoring, it is that can obtain completely to exist that pressure measuring unit is connected in corresponding pressure measuring unit connecting interface
Line monitoring system.Using this programme, after removing pressure measuring unit on pressure pipe 4, need to close the second block valve 8 to avoid medium
It is leaked by pressure measuring unit connecting interface on pressure pipe 4, therefore the second block valve 8 is needed to have and preferably blocks performance, it is preferred that set
The second block valve 8 is set to using ball valve.
The detachable connection is flanged joint or threaded connection.In the present solution, flanged joint or threaded connection are easy
In realization, to obtain desirable seal performance, when using being threadedly coupled, respective threaded is preferably arranged to as pipe screw thread.
To cause monitoring personnel that can be viewed locally the variation of pressure acquired in pressure measuring unit and remotely checking pressure measuring unit institute
The variation of pressure is obtained, the pressure measuring unit includes the first pressure measuring unit 5 and the second pressure measuring unit 6, the first pressure measuring unit 5 and the
In two pressure measuring units, 6 the two, one of which is that the pressure measuring unit of pressure value can be locally displayed, and another one is that number pressure can be achieved
It is worth the teletransmission pressure measuring unit of wire transmission or wireless transmission.
As noted previously, as hunting leak in the case that carrying out safety valve 7, the first block valve 2 needs are closed, and are removed
It hunts leak in the case that carrying out safety valve 7, first block valve 2 is needed in normally open, to enable this system long-range
Control further includes the executing agency being connected on 2 valve rod of the first block valve, the execution to realize the long-range leak detection of safety valve 7
Mechanism is used to control signal by reception, realizes that the first block valve 2 of driving opens and closes.It in the present solution, can be by remotely to the machine of execution
Structure sends out control signal, and corresponding control module is judged after control signal is received, real by the modes such as pneumatic, electronic
Existing first block valve 2 opens or closes.
Include being set to the second block valve 8 on pressure pipe 4 in the present system, pressure measuring unit includes teletransmission pressure measuring unit,
Connection relation between pressure measuring unit and pressure pipe 4 is when being detachably connected, is also set as being equipped with accordingly for the second block valve 8
Executing agency to control the opening and closing of the second block valve 8, in this way, can teletransmission operate this system.
Embodiment 3:
A kind of safety valve escape monitoring method is present embodiments provided, this method is carried using as above any one embodiment
Any one safety valve 7 leakage on-line monitoring system supplied realizes the leakage on-line monitoring of safety valve 7, is carried out including sequence following
Step:
S1, in pressure vessel or the pressure pipeline course of work, close the first block valve 2 so that the first block valve 2 and peace
3 both ends of the second pipeline section between full valve 7 are in closed state;
S2, the pressure value in the second pipeline section 3 is obtained by pressure measuring unit, passes through the change of the pressure value at any time
Change, judge the sealing performance of safety valve 7.
As those skilled in the art, in the case of 2 non-internal leakage of the first block valve, the pressure value is constant at any time
During change, it is determined as 7 No leakage of safety valve;
The pressure value changes over time, and pressure value decrease speed be less than given threshold when, be determined as safety valve 7
Leakage, 7 sealing performance of safety valve is in allowed band;
The pressure value changes over time, and pressure value decrease speed be greater than or equal to given threshold when, be determined as
Safety valve 7 leaks, and 7 sealing performance of safety valve is except allowed band.
Above method is the application method of system above, using this method, it can be achieved that safety valve 7 is in course of normal operation
7 sealing performance of safety valve on-line monitoring is carried out, reaching the sealing performance monitoring of safety valve 7 does not influence respective line or pressure vessel
Work normally, in time find safety valve 7 leak to avoid unnecessary fluid wastage, avoid because fluid leakage cause safety
The purpose of accident.This method is easy to spread simultaneously, and promotes at low cost.
The above content is the further descriptions made with reference to specific preferred embodiment to the utility model, it is impossible to recognize
Determine specific embodiment of the present utility model and be confined to these explanations.For the common skill of the utility model technical field
For art personnel, the other embodiment that is obtained in the case where not departing from the technical solution of the utility model should be included in this practicality
In novel protection domain.