CN207563729U - A kind of vacuum ladle for bottom slag absorbing - Google Patents

A kind of vacuum ladle for bottom slag absorbing Download PDF

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Publication number
CN207563729U
CN207563729U CN201721607717.8U CN201721607717U CN207563729U CN 207563729 U CN207563729 U CN 207563729U CN 201721607717 U CN201721607717 U CN 201721607717U CN 207563729 U CN207563729 U CN 207563729U
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China
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cover
casing
slag
magnesium alloy
vacuum ladle
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CN201721607717.8U
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王彤
刘青春
樊世波
刘英伟
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SHANXI BADA MAGNESIUM Co Ltd
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SHANXI BADA MAGNESIUM Co Ltd
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Abstract

The utility model discloses a kind of vacuum ladles for bottom slag absorbing, including backpack body, backpack cover, level detection processing system vacuumizes executive device, inflation executive device, dreg inhaling pipe, pivot flange, guide pad, packet bottom, further include seal pressing device, check device, the seal pressing device is made of cover, lower cover, upper ear, lower ear, check device is made of gravity check valve plug and casing, casing has conical lower portion, is provided with and the corresponding sealing cone of casing conical lower portion in the middle part of gravity check valve plug;The utility model reduces the disturbance to magnesium alloy fused mass and the repeated contamination to magnesium alloy fused mass, and removal the bottom of a pan refining slag is more thorough, effectively improves magnesium-alloy material quality, while shorten the magnesium alloy production cycle, reduces labor intensity, improves work situation.

Description

A kind of vacuum ladle for bottom slag absorbing
Technical field
The utility model is related to a kind of vacuum ladles, and crucible bottom is used in the process more particularly to a kind of magnesium alloy smelting The vacuum ladle of slag absorbing.
Background technology
Magnesium and magnesium alloy chemical property are more active, in fusing and storage and transport process, are easily situated between with air, moisture, acidity Matter etc. reacts, and immerses impurity element in reaction product and self-contained, fusion process, enters production with magnesium alloy fused mass Product can generate very detrimental effect to performances such as corrosion resistance, the mechanical properties of magnesium-alloy material.Thus, in magnesium And in the fusion process of magnesium alloy, the impurity such as oxide, the impurity element in melt are removed by refining treatment, for magnesium alloy The performance improvement of product plays the role of most crucial with promotion.It is industrial usually with containing magnesium chloride, potassium chloride, sodium chloride, The flux of the halogens ingredient such as calcirm-fluoride, barium chloride carries out magnesium alloy fused mass refining removal of impurities, and slag making, and various impurity is made to be closed from magnesium It is detached from golden melt.The refining slag generated is refined, is typically deposited to crucible bottom.For being deposited on the refining slag of crucible bottom, It must be removed by effective means, prevent its secondary magnesium alloy fused mass that enters from forming secondary pollution.
The method of the removal crucible bottom refining slag of industrial generally use has at present:It carries inder pot and puies forward slag method and slag scoop fishing Slag method.
It is so-called to put forward inder pot method, it is that will carry inder pot to be put into crucible bottom, continues to be passed through into the bottom of a pan refining slag by gas blow pipe Gas makes the bottom of a pan refining slag and the bottom of a pan magnesium liquid constantly turn over and pours into carrying inder pot, using the difference in specific gravity of refining slag and magnesium alloy fused mass, The refining slag subsequently entered is allowed to drive the magnesium alloy fused mass carried in inder pot, also referred to as iterative replacement method out of.It is lacked existing for this method Point includes:1)It carries inder pot to enter, leave liquid level, including air blowing process, magnesium alloy fused mass face in crucible can all be damaged, made Magnesium alloy fused mass scaling loss is serious, and new oxide is brought to be mingled with.2)Inder pot is carried to enter, leave magnesium alloy fused mass, including blowing Journey, to magnesium alloy fused mass in crucible and the bottom of a pan refining slag, all there are one stirring actions(Disturbance), the slag liquid after separation is made to mix again It closes, forms secondary pollution.3)During being somebody's turn to do, in the case where Vigorous gas stirs, slag-liquid separation speed disclosure satisfy that the technique Requirement, it was demonstrated that this method removal be only limitted to scale it is larger, with magnesium alloy fused mass difference in specific gravity it is larger, easily with magnesium alloy fused mass point From part refining slag, for scale it is smaller, it is smaller with magnesium alloy fused mass difference in specific gravity, difficult detached with magnesium alloy fused mass part essence Slag is refined, does not have the effect of removing slag, which is slowly deposited to crucible bottom during standing, and is deposited in the bottom of a pan, During the use of magnesium alloy fused mass, as magnesium alloy fused mass enters workpiece, slag inclusion is formed.
Slag scoop method is that long handle slag scoop is inserted into crucible bottom slag liquid, after dipping the bottom of a pan refining slag, then pulls out fishing slag Spoon, is leaving in crucible after liquid level, is skimming upper strata magnesium alloy fused mass in spoon, and refining slag in spoon is then poured into slag pan or recycling earthenware The operating process of crucible.There is also similar to the deficiency for putting forward inder pot method for this method.
The utility model patent of number of patent application CN201420232160.4《Magnesium alloy metallurgical slag transfer device》It provides A kind of magnesium alloy metallurgical slag transfer device.The device there are the shortcomings that be:1)Similar to putting forward inder pot method, due to the device volume compared with Greatly, it is serious to the destruction of magnesium alloy fused mass liquid level, there is stronger disturbance/agitation to magnesium alloy fused mass in crucible and refining slag.2) The device needs to overcome very big buoyancy when entering crucible.3)Crucible top must reserve the sky for being equivalent to the device volume Between, the spilling of magnesium alloy fused mass is prevented, crucible capacity utilization rate is low.
Utility model content
In order to overcome the deficiencies of the prior art, the utility model provides a kind of vacuum ladle for bottom slag absorbing, this reality With it is novel can reduce slagging-off tool and the process that removes slag remove slag to the disturbance and reduction of magnesium alloy fused mass during the bottom of a pan refine For slag to the repeated contamination of magnesium alloy fused mass, removal the bottom of a pan refining slag is more thorough, effectively improves magnesium-alloy material quality.Specific side Case is.
A kind of vacuum ladle for bottom slag absorbing, including backpack body, backpack cover, level detection processing system vacuumizes execution Device, inflation executive device, dreg inhaling pipe, pivot flange, guide pad, packet bottom, further include seal pressing device, check device, institute Be provided with seal pressing device between the backpack body and backpack cover stated, the seal pressing device by cover, lower cover, upper ear, Lower ear is formed, and the cover and lower cover are respectively arranged with corresponding seal groove, and the lower ear is provided with movable joint spiral shell Bolt, the slag absorbing bottom of the tube are provided with check device, and the check device is made of gravity check valve plug and casing, described Casing there is conical lower portion, the top of the gravity check valve plug is located in casing, and the middle part of gravity check valve plug is set Have with the corresponding sealing cone of casing conical lower portion, the lower part of gravity check valve plug is backflow preventing mouth plug mandril, backflow preventing mouth plug mandril position In the outside of casing.
The backpack body, backpack cover also reside in and are both provided with insulating layer.
It is sealed in seal groove using graphite packing or high-temperature seal ring between the cover and lower cover.
The upper ear is provided with U-type groove.
The conical lower portion that the casing has is 1 with the taper ratio of corresponding sealing cone:0.5-18.
The level detection processing system include liquid level signal collect probe, signal processing system, information display system, Action command output system and signal transmission line.
Pivot flange is to casing shoe distance L ' less than melting kettle depth 20-60mm;It is in close in gravity check valve plug During envelope state, guide pad to backflow preventing mouth plug mandril bottom end distance L is more than crucible depth 10-50mm.
The utility model has the advantages that compared with prior art.
1)The destruction to magnesium alloy fused mass sealer is effectively reduced, magnesium alloy fused mass is reduced and draws because of surface exposure The scaling loss risen.
2)The bottom of a pan refines during reduction slagging-off tool and the process that removes slag remove slag to the disturbance and reduction of magnesium alloy fused mass For slag to the repeated contamination of magnesium alloy fused mass, removal the bottom of a pan refining slag is more thorough, improves magnesium-alloy material quality.
3)After the completion of removing the bottom of a pan refining slag operation, the converter process of falling liquid can be directly entered, does not need to secondary standing, is contracted The short magnesium alloy production cycle.
4)Mechanization degree is high, and labor intensity reduces, and operation is safer.
5)Refining slag is reduced in air kind exposure duration and exposed area, advantageously reduce air pollution and improves worker's labor Rotating ring border.
Description of the drawings
In order to illustrate more clearly of the technical scheme in the embodiment of the utility model, will make below to required in embodiment Attached drawing is briefly described, it should be apparent that, the accompanying drawings in the following description is only some embodiments of the utility model, For those of ordinary skill in the art, without creative efforts, it can also be obtained according to these attached drawings Other attached drawings.It should be pointed out that for those skilled in the art, the utility model principle is not being departed from Under the premise of, several improvements and modifications can also be made, these improvements and modifications also should be regarded as the scope of protection of the utility model.
Fig. 1 is schematic diagram of the utility model for the vacuum ladle of bottom slag absorbing.
Fig. 2 is seal pressing device schematic diagram.
Fig. 3 is check device schematic diagram.
Fig. 4 is for bottom slag absorbing vacuum ladle slag absorbing course of work schematic diagram.
Fig. 5 is for bottom slag absorbing vacuum ladle deslagging course of work schematic diagram.
In figure, 1 is backpack body, and 2 be backpack cover, and 3 be seal pressing device, and 4 be level detection processing system, and 5 hold to vacuumize Luggage is put, and 6 be inflation executive device, and 7 be dreg inhaling pipe, and 8 be check device, and 9 be refining slag, and 10 be magnesium alloy fused mass, and 11 be magnesium Alloy melt surface, 12 be melting kettle, and 14 be recycling crucible, and 15 be pivot flange, and 16 be guide pad, and 17 be packet bottom, and 31 are Cover, 32 be lower cover, and 33 be upper ear, and 34 be lower ear, and 35 be eyelet bolt, and 81 be gravity check valve plug, and 82 be casing, 811 be sealing cone, and 812 be backflow preventing mouth plug mandril.
Specific embodiment
The technical solution of the utility model is described in detail with reference to the accompanying drawings and examples, but protection domain is not limited by this System.
As shown in Figs. 1-3, a kind of vacuum ladle for bottom slag absorbing, including backpack body 1, backpack cover 2, level detection processing system System 4 vacuumizes executive device 5, inflation executive device 6, dreg inhaling pipe 7, pivot flange 15, guide pad 16, packet bottom 17, further includes close Pressing device 3, check device 8 are sealed, backpack body 1 and backpack cover 2 are both provided with insulating layer, and sealing pressure is provided between backpack body 1 and backpack cover 2 Tight device 3, seal pressing device 3 are made of cover 31, lower cover 32, upper ear 33, lower ear 34, cover 31 and lower cover 32 Corresponding seal groove is respectively arranged with, is sealed between seal groove using graphite packing or high-temperature seal ring, makes its tool Have the advantages that good seal performance, sealing element are not easy to fall, disclosure satisfy that high-temperature service.
Lower ear 34 is provided with the eyelet bolt 35 of compression, and upper ear 33 is provided with U-type groove for compression slip-knot bolt 35 Into and nut compress, have the advantages that convenient for disassembly and assembly, part is not easy to lose;7 bottom of dreg inhaling pipe is provided with check device 8, only Return device 8 is made of gravity check valve plug 81 and casing 82, and casing 82 has conical lower portion, the upper bit of gravity check valve plug 81 In in casing 82, the middle part of gravity check valve plug 81 is provided with and the corresponding sealing cone 811 of 82 conical lower portion of casing, casing 82 conical lower portions having are 1 with the taper ratio of corresponding sealing cone 811:0.5-18;The lower part of gravity check valve plug 81 is Backflow preventing mouth plug mandril 812, backflow preventing mouth plug mandril 812 are located at the outside of casing 82.The effect of check device 8 is to work as dreg inhaling pipe 7 from melting Prevent refining slag 13 from flowing back when being proposed in crucible 12.
Level detection processing system 4 includes liquid level signal and collects probe, signal processing system, information display system, action Order output system and signal transmission line.
Executive device 5 is vacuumized to be to provide negative pressure to vacuum ladle for extracting 12 bottom the bottom of a pan refining slag of melting kettle out 9, compressed air injector may be used in vacuum acquirement(Jet vacuum pump)Itself generates vacuum, can also use extraneous vacuum system System obtains vacuum;When obtaining vacuum mode using extraneous vacuum system, vacuumizing executive device 5, inflation executive device 6 can be with Set of device is merged into, simplifies vacuum ladle structure.
As shown in figure 4, the vacuum ladle for bottom slag absorbing is in the use process of slag absorbing operation.
1)By the magnesium alloy fused mass of refinery process, after standing and realizing slag-liquid separation, the vacuum by preheating is lifted Packet is slowly placed on melting kettle 12, meanwhile, the bottom end of dreg inhaling pipe 7 passes through the magnesium in melting kettle 12 together with check device 8 Alloy melt 10 and the bottom of a pan refining slag 9, during this, check device 8 closes shape since the gravity of backflow preventing mouth plug is in sealing State, when the bottom of check device 8 enters 12 bottom of melting kettle, when encountering the bottom of a pan, due to the gravity of entire vacuum ladle Effect and the supporting role of 12 bottom of melting kettle, backflow preventing mouth plug mandril 812 jack up, check device 8 are opened.
2)Inflation executive device 6 is kept to be in off state, opening vacuumizes executive device 5, makes to be formed in vacuum ladle negative Pressure, vacuum ladle is sucked by the refining slag 9 in melting kettle 12.
3)After refining slag 9 reaches setting liquid level in vacuum ladle, the liquid level signal of connection level detection processing system 4 is received Collect probe, and pass through signal transmission line and be conveyed to signal processing system, signal processing system handles information, sends out letter Breath shows signal and vacuumizes and ceases and desist order.
4)It vacuumizes executive device 5 and receives to vacuumize and cease and desist order, cut off vacuum pipe, stop vacuumizing.
5)The information display system buzzer of level detection processing system 4 starts to alarm, while warning lamp is bright.
6)Operating personnel find buzzer and warning lamp alarm after, close pumped vacuum systems, while with drive a vehicle etc. haulagman Tool slings vacuum ladle.At this point, due to gravity, the gravity check valve plug 81 of check device 8, which falls, to be sealed, and realization prevents true Sky is two-mand ladle the reflux of interior refining slag.
7)Slag absorbing operation is completed, and magnesium alloy fused mass 10 enters subsequent processing in melting kettle 12, carries out converter or casting is made Industry.
As shown in figure 5, the vacuum ladle for bottom slag absorbing is in the use process of slagging operation.
1)The vacuum ladle that slag absorbing is completed is transported to recycling crucible 14 using means of transports such as driving, fork trucks.
2)The gravity check valve plug 81 of check device 8 is again at opening state at this time, in vacuum ladle refining slag due to Gravity starts to flow back into recycling crucible 14, realizes slagging operation.
3)For interior refining slag discharge efficiency of accelerating to two-man ladle, can operate as follows:Holding vacuumizes executive device 5 and is in pass Closed state installs compressed air pipe to inflation executive device 6 and is filled with compressed air, its inner cavity made to form positive pressure, by vacuum Refining slag in two-maing ladle, which extrudes, enters recycling crucible 14.
4)When refining slag 9 starts effervescent, it was demonstrated that refining slag has discharged completion in vacuum ladle, closes inflation and performs dress 6 are put, stops inflation, slagging operation terminates.
5)Discharge refining slag terminates, and is prepared to enter into next " slag absorbing --- slagging " working cycles.
What more than operating procedure was equally applicable to other liquids such as magnesium and magnesium alloy liquid pressure, electrolytic aluminium liquid turns liquid.
The above content is the further descriptions done with reference to specific preferred embodiment to the utility model, it is impossible to Assert that specific embodiment of the present utility model is only limitted to this, for the utility model person of an ordinary skill in the technical field For, under the premise of the utility model is not departed from, several simple deduction or replace can also be made, should be all considered as belonging to The utility model determines scope of patent protection by the claims submitted.

Claims (6)

1. a kind of vacuum ladle for bottom slag absorbing, including backpack body(1), backpack cover(2), level detection processing system(4), take out it is true Empty executive device(5), inflation executive device(6), dreg inhaling pipe(7), pivot flange(15), guide pad(16), packet bottom(17), it is special Sign is, further includes seal pressing device(3), check device(8), the backpack body(1)With backpack cover(2)Between be provided with sealing Pressing device(3), the seal pressing device(3)By cover(31), lower cover(32), upper ear(33), lower ear(34)Structure Into the cover(31)With lower cover(32)It is respectively arranged with corresponding seal groove, the lower ear(34)It is provided with Eyelet bolt(35), the dreg inhaling pipe(7)Bottom is provided with check device(8), the check device(8)By gravity non-return Valve plug(81)And casing(82)It forms, the casing(82)With conical lower portion, the gravity check valve plug(81)It is upper Portion is located at casing(82)It is interior, gravity check valve plug(81)Middle part be provided with and casing(82)The corresponding sealed taper of conical lower portion Face(811), gravity check valve plug(81)Lower part be backflow preventing mouth plug mandril(812), backflow preventing mouth plug mandril(812)Positioned at casing(82)'s It is external.
A kind of 2. vacuum ladle for bottom slag absorbing according to claim 1, which is characterized in that the backpack body(1)、 Backpack cover(2)It is both provided with insulating layer.
A kind of 3. vacuum ladle for bottom slag absorbing according to claim 1, which is characterized in that the cover (31)With lower cover(32)Between seal groove in be sealed using graphite packing or high-temperature seal ring.
A kind of 4. vacuum ladle for bottom slag absorbing according to claim 1, which is characterized in that the upper ear(33) It is provided with U-type groove.
A kind of 5. vacuum ladle for bottom slag absorbing according to claim 1, which is characterized in that the casing(82) The conical lower portion having and corresponding sealing cone(811)Taper ratio be 1:0.5-18.
A kind of 6. vacuum ladle for bottom slag absorbing according to claim 1, which is characterized in that the level detection Processing system(4)Including liquid level signal collect probe, signal processing system, information display system, action command output system and Signal transmission line.
CN201721607717.8U 2017-11-27 2017-11-27 A kind of vacuum ladle for bottom slag absorbing Active CN207563729U (en)

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Application Number Priority Date Filing Date Title
CN201721607717.8U CN207563729U (en) 2017-11-27 2017-11-27 A kind of vacuum ladle for bottom slag absorbing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201721607717.8U CN207563729U (en) 2017-11-27 2017-11-27 A kind of vacuum ladle for bottom slag absorbing

Publications (1)

Publication Number Publication Date
CN207563729U true CN207563729U (en) 2018-07-03

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Date Code Title Description
GR01 Patent grant
GR01 Patent grant
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: A vacuum ladle for bottom slag suction

Effective date of registration: 20231020

Granted publication date: 20180703

Pledgee: Wenxi County Branch of China Postal Savings Bank Co.,Ltd.

Pledgor: SHANXI BADA MAGNESIUM Co.,Ltd.

Registration number: Y2023140000061

PE01 Entry into force of the registration of the contract for pledge of patent right