CN207563551U - A kind of grading blanking die of damping noise reduction large size punching press - Google Patents
A kind of grading blanking die of damping noise reduction large size punching press Download PDFInfo
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- CN207563551U CN207563551U CN201721598125.4U CN201721598125U CN207563551U CN 207563551 U CN207563551 U CN 207563551U CN 201721598125 U CN201721598125 U CN 201721598125U CN 207563551 U CN207563551 U CN 207563551U
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Abstract
本实用新型涉及一种减震降噪大型冲压级进落料模具,包括上模座和下模座,上模座下连接上垫板,上垫板下方固定带有若干高度不同的切边冲头的上夹板,切边冲头上套设脱料板,脱料板通过上模等高螺丝、上模氮气弹簧和上模导柱连接上模座,脱料板下端连接窗口板,窗口板下端连接引导针,下模座上连接下垫板,下垫板上配合上模座的切边冲头连接若干下模刀口,下模刀口上套设抬料板,抬料板通过下模等高螺丝、下模氮气弹簧和下模导柱连接下模座,抬料板上连接导料板,上模座上还连接外导柱,配合的所述下模座上连接外导套,所述减震降噪大型冲压级进落料模具所需冲裁力小,且冲裁噪音小和震动,减少对员工的伤害。
The utility model relates to a shock-absorbing and noise-reducing large-scale stamping progressive blanking die, which comprises an upper mold base and a lower mold base, the upper mold base is connected with an upper backing plate, and a plurality of trimming punches with different heights are fixed under the upper backing plate. The upper splint of the head, the stripping plate is set on the trimming punch, the stripping plate is connected to the upper die base through the upper die contour screw, the upper die nitrogen spring and the upper die guide column, the lower end of the stripping plate is connected to the window plate, and the window plate The lower end is connected with the guide pin, the lower die base is connected with the lower backing plate, and the lower backing plate cooperates with the trimming punch of the upper die base to connect several lower die edges. The high screw, the nitrogen gas spring of the lower mold and the guide column of the lower mold are connected to the lower mold base, the lifting plate is connected to the material guide plate, the upper mold base is also connected to the outer guide column, and the matched lower mold base is connected to the outer guide sleeve. The shock-absorbing and noise-reducing large-scale stamping progressive blanking die requires small punching force, and the punching noise and vibration are small, which reduces the injury to employees.
Description
技术领域technical field
本实用新型涉及模具领域,尤其涉及一种减震降噪大型冲压级进落料模具。The utility model relates to the field of moulds, in particular to a shock-absorbing and noise-reducing large-scale stamping progressive blanking die.
背景技术Background technique
近年来,新材料研发的不断突破,各种薄料新材质经过热成型技术,可以达到很高的强度,足以满足以往汽车用很厚的材料,才能达到的强度要求。随着这些新材料的应用,汽车自身重量大幅减轻,实现汽车重量轻量化,进而实现节能降耗。为适应这一趋势,很多汽车A、B、C柱等支撑件都是采用热成型技术。因此对于这些A、B、C柱等支撑件,要开发这些制件的级进落料模,由于这些制件体积大,为提高材料利用率、节约地球资源等考虑,我们在排样的时候一般会选择生产效率较高的、材料利用率较高的一出二、一出多等排样方式,因此这些级进落料模一般都会很大,冲头多,在生产中,这就会导致冲裁力和噪音特别大,容易造成对生产人员的人生伤害。In recent years, the research and development of new materials has made continuous breakthroughs. Various thin materials and new materials can achieve high strength through thermoforming technology, which is enough to meet the strength requirements that can only be achieved with very thick materials used in automobiles in the past. With the application of these new materials, the weight of the car itself is greatly reduced, and the weight of the car is reduced, thereby realizing energy saving and consumption reduction. In order to adapt to this trend, many supporting parts such as A, B, and C pillars of automobiles adopt thermoforming technology. Therefore, for these supporting parts such as A, B and C pillars, it is necessary to develop progressive blanking dies for these parts. Due to the large size of these parts, in order to improve material utilization and save earth resources, we Generally, one-out-two and one-out-multiple layout methods with high production efficiency and high material utilization rate are selected. Therefore, these progressive blanking dies are generally large and have many punches. In production, this will As a result, the punching force and noise are particularly large, and it is easy to cause personal injury to production personnel.
实用新型内容Utility model content
本申请人针对以上缺点,进行了研究改进,提供一种减震降噪大型冲压级进落料模具。In view of the above shortcomings, the applicant has conducted research and improvement to provide a shock-absorbing and noise-reducing large-scale stamping progressive blanking die.
本实用新型所采用的技术方案如下:The technical scheme adopted in the utility model is as follows:
一种减震降噪大型冲压级进落料模具,包括上模座和下模座,所述上模座下连接上垫板,所述上垫板下方固定带有若干高度不同的切边冲头的上夹板,所述切边冲头上套设脱料板,所述脱料板通过上模等高螺丝、上模氮气弹簧和上模导柱连接上模座,所述脱料板下端连接窗口板,所述窗口板下端连接引导针,所述下模座上连接下垫板,下垫板上配合上模座的切边冲头连接若干下模刀口,所述下模刀口上套设抬料板,所述抬料板通过下模等高螺丝、下模氮气弹簧和下模导柱连接下模座,所述抬料板上连接导料板,所述上模座上还连接外导柱,配合的所述下模座上连接外导套。A shock-absorbing and noise-reducing large-scale stamping progressive blanking die, including an upper die base and a lower die base, the upper die base is connected to an upper backing plate, and a number of trimming punches of different heights are fixed under the upper backing plate The upper splint of the head, the trimming punch is covered with a stripping plate, and the stripping plate is connected to the upper die base through the upper die contour screw, upper die nitrogen spring and upper die guide post, and the lower end of the stripping plate Connect the window plate, the lower end of the window plate is connected with the guide pin, the lower backing plate is connected with the lower backing plate, and the lower backing plate cooperates with the trimming punch of the upper die seat to connect several lower die edges, and the upper die edge is set A material lifting plate is provided, and the material lifting plate is connected to the lower mold base through the contour screw of the lower mold, the nitrogen spring of the lower mold and the guide column of the lower mold, the material guide plate is connected to the material lifting plate, and the upper mold base is also connected The outer guide column is connected with the outer guide sleeve on the matched lower mold base.
作为上述技术方案的进一步改进:As a further improvement of the above technical solution:
所述切边冲头下端设置向中心倾斜的冲切斜面,且不同切边冲头的冲切斜面形状不同。The lower end of the edge trimming punch is provided with a punching slope inclined towards the center, and the shapes of the punching slopes of different edge trimming punches are different.
本实用新型的有益效果如下:所述减震降噪大型冲压级进落料模具的切边冲头的高度不同,形状不同,使切边冲头与料片不同时接触,就可以减小冲头与料片同时接触的面积,有效减小冲裁时的冲裁力、冲裁噪音和震动,减少噪音和震动对生产员工的人身伤害。The beneficial effects of the utility model are as follows: the trimming punches of the shock-absorbing and noise-reducing large-scale stamping progressive blanking die have different heights and shapes, so that the trimming punches and the blanks are not in contact at the same time, and the impact can be reduced. The contact area between the head and the blank can effectively reduce the punching force, punching noise and vibration during punching, and reduce the personal injury caused by noise and vibration to production employees.
附图说明Description of drawings
图1为本实用新型提供的减震降噪大型冲压级进落料模具的开模时的示意图。Fig. 1 is a schematic diagram of the mold opening of a shock-absorbing and noise-reducing large-scale stamping progressive blanking die provided by the present invention.
图2为本实用新型提供的减震降噪大型冲压级进落料模具的合模时的示意图。Fig. 2 is a schematic diagram of the shock-absorbing and noise-reducing large-scale stamping progressive blanking die provided by the utility model during mold closing.
图3为本实用新型提供的减震降噪大型冲压级进落料模具切边冲头处的示意图。Fig. 3 is a schematic diagram of the trimming punch of the shock-absorbing and noise-reducing large-scale stamping progressive blanking die provided by the present invention.
图中:1、上模座;11、上垫板;12、切边冲头;121、冲切斜面;13、上夹板;14、脱料板;15、上模等高螺丝;16、上模氮气弹簧;17、上模导柱;18、窗口板;19、引导针;2、下模座;21、下垫板;22、下模刀口;23、抬料板;24、下模等高螺丝;25、下模氮气弹簧;26、下模导柱;27、导料板;3、外导柱;4、外导套。In the figure: 1, upper mold base; 11, upper backing plate; 12, trimming punch; 121, punching inclined plane; 13, upper splint; 14, stripper plate; 15, upper mold contour screw; 16, upper Die nitrogen gas spring; 17. Upper die guide pillar; 18. Window plate; 19. Guide pin; 2. Lower die holder; 21. Lower backing plate; 22. Lower die edge; High screw; 25, lower mold nitrogen spring; 26, lower mold guide pillar; 27, material guide plate; 3, outer guide pillar; 4, outer guide sleeve.
具体实施方式Detailed ways
下面结合附图,说明本实用新型的具体实施方式。Below in conjunction with accompanying drawing, illustrate the specific embodiment of the present utility model.
如图1至图3所示,本实施例的减震降噪大型冲压级进落料模具,包括上模座1和下模座2,上模座1下连接上垫板11,上垫板11下方固定带有若干高度不同的切边冲头12的上夹板13,切边冲头12下端设置向中心倾斜的冲切斜面121,且不同切边冲头12的冲切斜面121形状不同,且切边冲头12上套设脱料板14,脱料板14通过上模等高螺丝15、上模氮气弹簧16和上模导柱17连接上模座1,脱料板14下端连接窗口板18,窗口板18下端连接引导针19,下模座2上连接下垫板21,下垫板21上配合上模座1的切边冲头12连接若干下模刀口22,下模刀口22上套设抬料板23,抬料板23通过下模等高螺丝24、下模氮气弹簧25和下模导柱26连接下模座2,抬料板23上连接导料板27,上模座1上还连接外导柱3,配合的下模座2上连接外导套4。As shown in Figures 1 to 3, the shock-absorbing and noise-reducing large-scale stamping progressive blanking die of this embodiment includes an upper mold base 1 and a lower mold base 2, and the upper mold base 1 is connected to the upper backing plate 11, and the upper backing plate 11 is fixed below the upper splint 13 with several trimming punches 12 of different heights. The lower end of the trimming punches 12 is provided with a punching slope 121 inclined to the center, and the punching slopes 121 of different trimming punches 12 have different shapes. And the trimming punch 12 is set with a stripping plate 14, the stripping plate 14 is connected to the upper die base 1 through the upper die contour screw 15, the upper die nitrogen spring 16 and the upper die guide post 17, and the lower end of the stripping plate 14 is connected to the window Plate 18, the lower end of the window plate 18 is connected with the guide pin 19, the lower die base 2 is connected with the lower backing plate 21, and the lower backing plate 21 is matched with the trimming punch 12 of the upper die base 1 to connect several lower die edges 22, and the lower die edge 22 The upper cover is provided with a lifting plate 23, and the lifting plate 23 is connected to the lower mold base 2 through the lower mold contour screw 24, the lower mold nitrogen spring 25 and the lower mold guide column 26, and the material lifting plate 23 is connected to the material guide plate 27, and the upper mold The outer guide column 3 is also connected on the seat 1, and the outer guide sleeve 4 is connected on the matched lower mold base 2.
所述减震降噪大型冲压级进落料模具使用时,所述上模座1连接在冲床上,下模座2连接在冲床下方的工作台面上,料带通过导料板27定位在抬料板23上,冲床带动上模座1下降,引导针19先与料带接触,将定位固定在抬料板23上,窗口板18与抬料板23将料带夹紧,由于上模氮气弹簧16力远大于下模氮气弹簧25力,冲床带动上模座1继续下行,抬料板23随之下降,直至下模氮气弹簧25行程走完为止,当下模氮气弹簧25行程走完后,冲床带动上模座1继续下行,脱料板14相对上模座1位置靠近,直至上模氮气弹簧16走完一个行程,切边冲头12进入下模刀口22,合模完成,完成一次冲切,然后冲床带动上模座1上升复位,上垫板11、上夹板13、切边冲头12先一起向上运动,脱料板14、窗口板18、引导针19等由于有上模氮气弹簧16的作用,不能随上模座1一起向上运动,直至走完一个上模氮气弹簧16行程,此时切边冲头12已离开料带,进入到窗口板18内,完成脱料的动作,之后冲床继续带动上模座1向上运动,脱料板14、窗口板18、引导针19一起向上运动,此时抬料板23和料带在下模氮气弹簧25的作用下,一起向上运动,直至走完下模氮气弹簧25的行程,抬料板23及料带停止运动,脱料板14、窗口板18、引导针19与料带分开,上模座1继续向上运动,直至走到冲床上死点位置,完成一次冲裁和复位的任务。When the shock-absorbing and noise-reducing large-scale stamping progressive blanking die is in use, the upper mold base 1 is connected to the punch press, the lower mold base 2 is connected to the working table below the punch press, and the material belt is positioned on the lifter through the material guide plate 27. On the material plate 23, the punch press drives the upper mold base 1 to descend, the guide pin 19 first contacts the material belt, and fixes the positioning on the material lifting plate 23, the window plate 18 and the material lifting plate 23 clamp the material belt, because the nitrogen gas of the upper mold The force of the spring 16 is much greater than the force of the nitrogen spring 25 of the lower die. The punch press drives the upper die base 1 to continue downward, and the lifting plate 23 will drop accordingly until the stroke of the nitrogen spring 25 of the lower die is completed. After the stroke of the nitrogen spring 25 of the lower die is completed, The punch press drives the upper die base 1 to continue downward, and the stripper plate 14 moves closer to the upper die base 1 until the upper die nitrogen spring 16 completes a stroke, the edge trimming punch 12 enters the lower die edge 22, and the mold closing is completed, completing a punching Cutting, and then the punch press drives the upper mold base 1 to rise and reset, the upper backing plate 11, the upper splint 13, and the trimming punch 12 first move upward together, and the stripping plate 14, the window plate 18, the guide pin 19, etc. are due to the nitrogen spring of the upper mold The function of 16 cannot move upward together with the upper die base 1 until a stroke of the upper die nitrogen spring 16 is completed. At this time, the trimming punch 12 has left the material belt and entered the window plate 18 to complete the stripping action. After that, the punching machine continues to drive the upper mold base 1 to move upward, and the stripper plate 14, the window plate 18, and the guide pin 19 move upward together. At this time, the lifting plate 23 and the material belt move upward together under the action of the lower die nitrogen spring 25 until After finishing the stroke of the nitrogen gas spring 25 of the lower die, the lifting plate 23 and the material belt stop moving, the stripping plate 14, the window plate 18, the guide pin 19 are separated from the material belt, and the upper mold base 1 continues to move upward until it reaches the punching machine The dead point position completes the task of blanking and reset once.
以上描述是对本实用新型的解释,不是对实用新型的限定,本实用新型所限定的范围参见权利要求,在不违背本实用新型的基本结构的情况下,本实用新型可以作任何形式的修改。The above description is an explanation of the utility model, not a limitation of the utility model. For the limited scope of the utility model, refer to the claims. Without violating the basic structure of the utility model, the utility model can be modified in any form.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109513821A (en) * | 2018-12-28 | 2019-03-26 | 重庆市渝坝汽车配件有限公司 | Fuel tank fixing belt molding die |
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2017
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109513821A (en) * | 2018-12-28 | 2019-03-26 | 重庆市渝坝汽车配件有限公司 | Fuel tank fixing belt molding die |
CN109513821B (en) * | 2018-12-28 | 2023-11-17 | 重庆市渝坝汽车配件有限公司 | Forming die for fuel tank fixing strap |
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Effective date of registration: 20191017 Address after: 214145 No.7, Jinma Road, Hongshan street, Xinwu District, Wuxi City, Jiangsu Province Patentee after: Wuxi Przeisler Mold Technology Co.,Ltd. Address before: 214145, No. 7, Golden Road, great industrial park, Hongshan Town, Hongshan District, Wuxi, Jiangsu (via a roadside) Patentee before: WUXI LONGYUN MOLD MANUFACTURING CO.,LTD. |
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Granted publication date: 20180703 |