CN207563138U - Ceramic wafer Membrane jetter - Google Patents
Ceramic wafer Membrane jetter Download PDFInfo
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- CN207563138U CN207563138U CN201721571494.4U CN201721571494U CN207563138U CN 207563138 U CN207563138 U CN 207563138U CN 201721571494 U CN201721571494 U CN 201721571494U CN 207563138 U CN207563138 U CN 207563138U
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- conveyer belt
- slurry
- ceramic wafer
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
A kind of ceramic wafer Membrane jetter, conveyer belt including being used to drive ceramic wafer substrate delivery, it is characterized in that, fixed sprayer and air dryer are installed above conveyer belt, slurry hydrops slot is set between conveyer belt transport layer, slurry hydrops slot sets through-hole connecting conduit, conduit is connect with the entrance of slurry recover, the outlet of slurry recover is connect by conduit with pressue device entrance, the outlet of pressue device is connect by conduit with sprayer, transition platform after conveyer belt is set, conveyer belt is set after transition platform.The utility model carries out the transmission of ceramic wafer base material using conveyer belt, is carried out at the same time automation spray film and air-dried technique, and the hardness for reaching sprayed coating is high, finish is good and base material binding force is strong, not easily to fall off, the purpose of automated production, spray film slurry is recycled simultaneously, and is recycled after passing through filtering, greatly reduces the waste of slurry, it economizes on resources, production cost is reduced, is had the advantages of simple structure and easy realization.
Description
Technical field
The utility model is related to ceramic wafer process units more particularly to a kind of ceramic wafer Membrane jetters.
Background technology
Ceramic wafer be it is a kind of by kaolin clay and other inorganic non-metallic materials, it is shaped, through 1200 degree of high-temperature calcinations
Etc. plate ceramic products made of production technologies.The A1 grades of fire protection requirements of material entirety and its application system are fully met increasingly tight
The design of lattice uses fire protection requirement；Chemical industry color glaze is with natural minerals through 1200 degree of high temperature firings, it can be achieved that lithotome etc. is various
95% fidelity of material, texture is good, color and luster enriches, and does not fade, is indeformable；The modulus of rupture >=50MPa, breakdown strength >=800N,
Water absorption rate≤0.5%, the materials such as the remote ultra-traditional ceramics of every material property, stone material, aluminium-plastic panel.In the process of ceramic wafer,
In order to which ceramic wafer is made to reach the requirements such as super abrasive, anti-corrosion, high temperature resistant, extraordinary insulation, anti-oxidant resistance to thermal shock, need to ceramic wafer table
Face carries out spray film process.Preparing for spray film layer is most important, sprays the flatness of film layer, the roughness on surface, point in plate face aperture
Cloth will directly influence the using effect of ceramic wafer and the service life of ceramic plate.
In order to reach above-mentioned technology requirement, must just cause ceramic wafer plate face flatness reach the technology of setting will
It asks.The existing mode of production is mainly processed by the way of manual spray either soaking paste.Such mode of production is deposited
Certain the problem of.Using manual spray, movement spray up and down is done in ceramic plate using spray gun, but in actual production
This technique of link is highly susceptible to the influence of human factor factor, in order to reach the filtering layer thickness of setting, needs repeatedly
Spray is carried out, and repeatedly the thickness of overlay region can be caused to differ, will result in the aperture of plate face so not during spray
One.
Utility model content
The utility model provides a kind of ceramic wafer Membrane jetter, to solve above-mentioned the deficiencies in the prior art, is brought into using transmission
The transmission of row ceramic wafer base material is carried out at the same time automation spray film and air-dried technique, and the hardness for reaching sprayed coating is high, and finish is good,
It is strong with base material binding force, not easily to fall off, the purpose of automated production.
In order to realize the purpose of this utility model, intend using following technology：
Ceramic wafer Membrane jetter, the first conveyer belt 1 and the second conveyer belt 13 including being used to drive the transmission of ceramic wafer base material 2,
It is characterized in that, the first conveyer belt 1 and the second conveyer belt 13 are fixed respectively by first support 6 and the support of second support 14, the
One conveyer belt, 1 top is equipped with fixed sprayer 3 and air dryer 4, and sprayer 3 and air dryer 4 pass through the first transmission branch respectively
9 and second transmission bracket 11 of frame is fixed, and sprayer 3 is set to transmission leading portion, and air dryer 4 is set to transmission back segment, the first transmission
Slurry hydrops slot 5 is set between 1 transport layer of band, and slurry hydrops slot 5 is connect by conduit with slurry recover 10, slurry recover
10 are connect by conduit with slurry storage tank 8, and slurry storage tank 8 is connect by conduit with pressue device 7, and pressue device 7 passes through
Conduit is connect with sprayer 3, and transition platform 12 is set between the first conveyer belt 1 and the second conveyer belt 13, and transition platform 12 passes through
The support of third stent 15 is fixed.
Further, first support 6, second support 14 and third stent 15 can be timber framed construction, steel frame construction, cement plate
The various ways such as structure, it is preferred to use steel frame construction.
Further, the first conveyer belt 1 and the second conveyer belt 13 are controlled using driving motor.
Further, the first conveyer belt 1 uses reticular structure.
Further, sprayer 3 is connect, and pass through drive and control of electric machine straight line with the first transmission bracket 9 by straight line group mould
Group mould can carry out the reciprocal straight line average rate movement in left and right in the first transmission bracket 9.
Further, air dryer 4 is connect, and pass through drive and control of electric machine straight line with the second transmission bracket 11 by straight line group mould
Group mould can carry out the reciprocal straight line average rate movement in left and right in the second transmission bracket 11.
Further, filter device built in slurry recover 10, the slurry after filtering flow back into slurry storage tank 8 by conduit
In.
Further, 8 top of slurry storage tank is provided with funnelform opening.
Further, pressue device 7 carries out pressurized transfer using small-sized vacuum pump to slurry.
The beneficial effects of the utility model are：
1st, the transmission of ceramic wafer base material is carried out using conveyer belt, automation spray film and air-dried technique is carried out at the same time, reaches spray
The hardness of coating is high, and finish is good and base material binding force is strong, not easily to fall off, the purpose of automated production.
2nd, sprayer and air dryer can carry out the reciprocal average rate in left and right along transmission bracket and move, and ensure that the spray of ceramic wafer
The comprehensive and uniformity of film, and spray film and dry integral process effect can be reached.
3rd, using the conveyer belt of reticular structure, be conducive to recycle extra slurry, and increase the logical of ceramic wafer
Wind is conducive to the flowing of ceramic wafer surrounding air, improves rate of drying.
4th, setting slurry hydrops slot recycles spray film slurry, and is recycled after passing through filtering, greatly reduces slurry
Waste, economize on resources, reduce production cost.
5th, worker only needs ceramic wafer bringing up to Membrane jetter, is moved down after spray film is complete, significantly reduce labor intensity and
Increase labor productivity.
Description of the drawings
Fig. 1 shows the structure diagram of the utility model.
Fig. 2 is the vertical view of Fig. 1.
Specific embodiment
As depicted in figs. 1 and 2, ceramic wafer Membrane jetter, including the first conveyer belt 1 for being used to that ceramic wafer base material 2 to be driven to transmit
With the second conveyer belt 13, which is characterized in that the first conveyer belt 1 and the second conveyer belt 13 pass through first support 6 and second respectively
The support of frame 14 is fixed, and 1 top of the first conveyer belt is equipped with fixed sprayer 3 and air dryer 4, and sprayer 3 and air dryer 4 are distinguished
It is fixed by the first transmission bracket 9 and the second transmission bracket 11, sprayer 3 is set to transmission leading portion, and air dryer 4 is set to transmission
Back segment, setting slurry hydrops slot 5 between 1 transport layer of the first conveyer belt, slurry hydrops slot 5 is connected by conduit and slurry recover 10
It connecing, slurry recover 10 is connect by conduit with slurry storage tank 8, and slurry storage tank 8 is connect by conduit with pressue device 7,
Pressue device 7 is connect by conduit with sprayer 3, and transition platform 12, mistake are set between the first conveyer belt 1 and the second conveyer belt 13
It crosses platform 12 and fixation is supported by third stent 15.The transmission of ceramic wafer base material is carried out using conveyer belt, is carried out at the same time automation
Film and air-dried technique are sprayed, the hardness for reaching sprayed coating is high, and finish is good and base material binding force is strong, not easily to fall off, automated production
Purpose.
Further, first support 6, second support 14 and third stent 15 can be timber framed construction, steel frame construction, cement plate
The various ways such as structure, it is preferred to use steel frame construction.
Further, the first conveyer belt 1 and the second conveyer belt 13 are controlled using driving motor, ensure ceramic wafer 2 the
Transmission at the uniform velocity can be carried out on one conveyer belt 1 and the second conveyer belt 13, is conducive to spraying the control of film and the collection of finished product.
Further, the first conveyer belt 1 uses reticular structure, can be rapid more than slurry in favor of what is sprayed in spray membrane process
Inflow slurry hydrops slot 5 in, facilitate recycling, while reticular structure can be conducive to the ventilation of ceramic wafer 2, after making spray film
Ceramic wafer 2 can rapid draing.
Further, sprayer 3 is connect, and pass through drive and control of electric machine straight line with the first transmission bracket 9 by straight line group mould
Group mould can carry out the reciprocal straight line average rate movement in left and right in the first transmission bracket 9, ensure that ceramic wafer base material 2 sprays the uniform of film
Property.
Further, air dryer 4 is connect, and pass through drive and control of electric machine straight line with the second transmission bracket 11 by straight line group mould
Group mould can carry out the reciprocal straight line average rate movement in left and right in the second transmission bracket 11, ensure the ceramic wafer base material 2 after spray film
It can rapidly be air cured, and can ensure air-dried effect, be air-dried there is no 2 part surface of ceramic wafer base material incomplete
Situation.
Further, filter device built in slurry recover 10, the slurry after filtering flow back into slurry storage tank 8 by conduit
In, it is recycled after being filtered in favor of the slurry to recycling, the slurry in removal process is prevented to be contaminated, after influencing recycling
Spray the quality of film.
Further, 8 top of slurry storage tank is provided with funnelform opening, can carry out slurry supplement by opening, together
When can also prevent the entrance of dust, impurity.
Further, pressue device 7 carries out pressurized transfer using small-sized vacuum pump to slurry, so as to continual and steady
Sprayer 3 is fed, while also ensures the uniformity of spray film.
Film mode is sprayed in existing ceramic wafer, is mainly processed by the way of manual spray either soaking paste.This
The mode of production of sample there are it is certain the problem of.Using manual spray, movement spray up and down is done in ceramic plate using spray gun,
But the influence of human factor factor is highly susceptible in this technique of actual production link, in order to reach the filter layer of setting
Thickness needs repeatedly to carry out spray, and repeatedly the thickness of overlay region can be caused to differ, will result in this way during spray
Differ in the aperture of plate face.And the working method of the utility model is：
Ceramic wafer base material 2 is under the drive of the first conveyer belt 1, used sprayer 3 first at the uniform velocity, and sprayer 3 can be left
It is right reciprocal that ceramic wafer base material 2 is carried out uniformly to spray film, reach the filtering layer thickness of setting, and ensure that the aperture of plate face
Uniformity, then ceramic wafer base material 2 at the uniform velocity by air dryer 4, air dryer 4 can control it is reciprocal to spray film after ceramic wafer
2 carry out flash bakings, make ceramic wafer spray film it is fixed-type, end product by being transmitted to the second conveyer belt after transition platform 12
13, the ceramic wafer that finished product can drop in worker removes packaging and storage.Ceramic wafer worker only needs ceramic wafer bringing up to Membrane jetter, spray
It is moved down after film is complete, significantly reduce labor intensity and increases labor productivity.The mistake of spray film is carried out in ceramic wafer simultaneously
Cheng Zhong puts slurry hydrops slot 5 and spray film slurry is recycled, and passes through backflow of slurry to slurry after slurry recover 10 filters
It is recycled in holding vessel 8, greatly reduces the waste of slurry, economize on resources, reduce production cost.
The ceramic wafer Membrane jetter of the utility model carries out the transmission of ceramic wafer base material using conveyer belt, is carried out at the same time automatic
Change spray film and air-dried technique, the hardness for reaching sprayed coating is high, and finish is good and base material binding force is strong, not easily to fall off, automatic metaplasia
The purpose of production, while spray film slurry is recycled, and recycled after passing through filtering, the waste of slurry is greatly reduced, is saved
Resource reduces production cost, has the advantages of simple structure and easy realization.
The preferable specific embodiment of the above, only the utility model, but the scope of protection of the utility model is not
This is confined to, in the technical scope that any one skilled in the art discloses in the utility model, according to this practicality
Novel technical solution and its utility model design are subject to equivalent substitution or change, should all cover the protection model in the utility model
Within enclosing.
Claims (7)
1. ceramic wafer Membrane jetter drives ceramic wafer base material including being used for（2）First conveyer belt of transmission（1）With the second conveyer belt
（13）, which is characterized in that the first conveyer belt（1）With the second conveyer belt（13）Pass through first support respectively（6）And second support
（14）Support is fixed, the first conveyer belt（1）Top is equipped with fixed sprayer（3）And air dryer（4）, sprayer（3）And wind
Dry device（4）Pass through the first transmission bracket respectively（9）With the second transmission bracket（11）It is fixed, sprayer（3）Transmission leading portion is set to,
Air dryer（4）It is set to transmission back segment, the first conveyer belt（1）Slurry hydrops slot is set between transport layer（5）, slurry hydrops slot
（5）Pass through conduit and slurry recover（10）Connection, slurry recover（10）Pass through conduit and slurry storage tank（8）Connection, slurry
Expect holding vessel（8）Pass through conduit and pressue device（7）Connection, pressue device（7）Pass through conduit and sprayer（3）Connection, first
Conveyer belt（1）With the second conveyer belt（13）Between transition platform is set（12）, transition platform（12）Pass through third stent（15）Branch
Support is fixed.
2. ceramic wafer Membrane jetter according to claim 1, which is characterized in that the first conveyer belt（1）With the second conveyer belt
（13）It is controlled using driving motor.
3. ceramic wafer Membrane jetter according to claim 1, which is characterized in that the first conveyer belt（1）Using reticular structure.
4. ceramic wafer Membrane jetter according to claim 1, which is characterized in that sprayer（3）With the first transmission bracket（9）It is logical
Cross straight line group mould connection, and pass through drive and control of electric machine straight line group mould can be in the first transmission bracket（9）On to carry out left and right reciprocal
Straight line average rate movement.
5. ceramic wafer Membrane jetter according to claim 1, which is characterized in that air dryer（4）With the second transmission bracket（11）
By straight line group mould connect, and pass through drive and control of electric machine straight line group mould can be in the second transmission bracket（11）On to carry out left and right past
Multiple straight line average rate movement.
6. ceramic wafer Membrane jetter according to claim 1, which is characterized in that slurry recover（10）Built-in filter device,
Slurry after filtering flows back into slurry storage tank by conduit（8）In.
7. ceramic wafer Membrane jetter according to claim 1, which is characterized in that slurry storage tank（8）Top is provided with funnel
The opening of shape.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721571494.4U CN207563138U (en) | 2017-11-22 | 2017-11-22 | Ceramic wafer Membrane jetter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721571494.4U CN207563138U (en) | 2017-11-22 | 2017-11-22 | Ceramic wafer Membrane jetter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207563138U true CN207563138U (en) | 2018-07-03 |
Family
ID=62691534
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721571494.4U Active CN207563138U (en) | 2017-11-22 | 2017-11-22 | Ceramic wafer Membrane jetter |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207563138U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112090640A (en) * | 2020-09-25 | 2020-12-18 | 申开化 | Spraying equipment for flat panel display |
| CN114890187A (en) * | 2022-06-10 | 2022-08-12 | 江西文斌科技有限公司 | Upper and lower copper foil conveyor based on PCB (printed circuit board) press-fit return line |
-
2017
- 2017-11-22 CN CN201721571494.4U patent/CN207563138U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112090640A (en) * | 2020-09-25 | 2020-12-18 | 申开化 | Spraying equipment for flat panel display |
| CN114890187A (en) * | 2022-06-10 | 2022-08-12 | 江西文斌科技有限公司 | Upper and lower copper foil conveyor based on PCB (printed circuit board) press-fit return line |
| CN114890187B (en) * | 2022-06-10 | 2023-08-08 | 江西文斌科技有限公司 | Copper foil conveyer about based on PCB pressfitting backward flow line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20190624 Address after: 625000 Dagong Road, Jingkai District, Ya'an City, Sichuan Province Patentee after: YAAN WAKLIN ENVIRONMENTAL PROTECTION TECHNOLOGY CO., LTD. Address before: 625100 Ya'an Industrial Park Ya'an Baitu High-tech New Material Co., Ltd. in Mingshan District, Ya'an City, Sichuan Province Patentee before: Ya'an betu new materials Limited by Share Ltd |
|
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20200819 Address after: 625000 Ya'an Industrial Park, Sichuan Patentee after: YAAN BESTRY PERFORMANCE MATERIALS Corp. Address before: 625000 Dagong Road, Jingkai District, Ya'an City, Sichuan Province Patentee before: YAAN WAKLIN ENVIRONMENTAL PROTECTION TECHNOLOGY Co.,Ltd. |
|
| TR01 | Transfer of patent right |