CN207552411U - A kind of horizontal electric furnace of pyrogenic process zinc abstraction - Google Patents
A kind of horizontal electric furnace of pyrogenic process zinc abstraction Download PDFInfo
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- CN207552411U CN207552411U CN201721206582.4U CN201721206582U CN207552411U CN 207552411 U CN207552411 U CN 207552411U CN 201721206582 U CN201721206582 U CN 201721206582U CN 207552411 U CN207552411 U CN 207552411U
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Abstract
The utility model provides a kind of horizontal electric furnace of pyrogenic process zinc abstraction, it is characterised in that:Furnace body inner surface is provided with refractory brick, furnace body top is provided with several graphite electrodes, charge door is provided on furnace body between adjoining graphite electrodes, upper of furnace body is provided with cold water pipe, furnace body center bottom position is provided with lead discharging mouth, it keeps right to be provided in expansion in the middle part of furnace body and stitch, furnace body right end lower part is provided with slag-drip opening, furnace body right end bottom is provided with Pai Tiekou, furnace body left upper part is provided with exhanst gas outlet, exhanst gas outlet connects lead-splash condenser device, lead-splash condenser the bottom of the device is pyramidal structure, lead-splash condenser device is by connecting cooling slot communicating pipe, bottom end is provided with circulation pipe on the left of cooling slot, the circulation pipe other end is provided with several nozzles and is arranged in lead-splash condenser device top, circulating pump is provided on circulation pipe, a kind of high efficiency, low cost, the zinc abstraction electric furnace of scale.
Description
Technical field
The utility model is related to metallurgical equipment, espespecially a kind of horizontal electric furnace of pyrogenic process zinc abstraction.
Background technology
The smelting process of zinc is broadly divided into pyrometallurgy of zinc and zinc hydrometallurgy, zinc hydrometallurgy be in a manner of leaching based on, warp
Smart zinc ore is become liquid from solid-state after net liquid processing, then zinc product is obtained through electrolysis;Pyrometallurgy of zinc is carbon after zinc ore is heated
Reduction reaction forms zinc fume, then condensed as zinc product.
Electric furnace is the core equipment of pyrometallurgy of zinc, since zinc is to exist in the form of an oxide in zinc ore, in electric furnace, and zinc ore
It is reacted under the hot environment formed with reducing agent in the heated by electrodes of electric furnace, generates zinc fume, zinc fume is condensed, is obtained after rectifying
To zinc product.
The electric furnace of the prior art is generally vertical electric furnace, and electric furnace is in cylinder or rectangle, and upper cover installs three electrodes, utilizes
The defects of material in the arc resistance heating furnace that electrode generates in electric furnace, vertical electric furnace is mainly:Small scale, low output, energy
Consumption is high, and security risk is larger, it is easy to accident of rushing to summit, since the safety problem is not solved effectively always, so electric
The large-scale production of stove zinc metallurgy develops slowly, and existing many enterprises remain in using and running for 3600KVA electric furnaces, to improve
Production capacity then needs more electric furnaces, but not only energy consumption is larger in this way, and equipment cost is also higher, is unfavorable for production scale expansion,
Also increase investment intensity simultaneously.
Invention content
The purpose of this utility model provides a kind of high efficiency, low cost, scale aiming at the deficiencies in the prior art
Zinc abstraction electric furnace.
To realize above-mentioned purpose of utility model, technical solution is used by the utility model:A kind of pyrogenic process zinc abstraction crouches
Formula electric furnace, including furnace body, refractory brick, cold water pipe, graphite electrode, charge door, cool down slot, lead-splash condenser device, and feature exists
In:Furnace body is horizontal cylinder structure closed at both ends, and furnace body is equipped with 32000KVA transformers, and furnace body bottom end is provided with sink, stove
External surface is provided with the annular steel ring of several fixations, and furnace body inner surface is provided with refractory brick, and furnace body top is provided with several
Graphite electrode, is provided with charge door on the furnace body between adjoining graphite electrodes, and upper of furnace body is provided with cold water pipe, in furnace body bottom end
Position, which installs, is equipped with lead discharging mouth, keeps right to be provided in expansion in the middle part of furnace body and stitch, and furnace body right end lower part is provided with slag-drip opening, and furnace body is right
End bottom is provided with Pai Tiekou, and furnace body left upper part is provided with exhanst gas outlet, exhanst gas outlet connection lead-splash condenser device, lead rain
Condenser device bottom end is pyramidal structure, and lead-splash condenser device is by connecting cooling slot, cooling slot left side bottom lead pump communicating pipe
End is provided with circulation pipe, and the circulation pipe other end is provided with several nozzles and is arranged in lead-splash condenser device top, on circulation pipe
It is provided with circulating pump.
The operation principle of the utility model:
The utility model belongs to zinc abstraction technology, and technique is inserts electrodes into liquid molten body(That is slag)In, it relies on
The micro- electric arc formed on electrode and slag interface and the double action of melting bulk resistor, make electric energy be converted into thermal energy, by zinc ore
Fusing generates zinc oxide gas, and reduction reaction occurs with coke, generates zinc fume, is cooled down through lead-splash condenser device, forms lead
Zinc mixed liquor obtains simple metal zinc through separation, rectifying, and lead liquid is back to condenser recycling, this equipment has energy saving, ring
Guarantor, safe and reliable, with good investment, the construction period is short, connects graphite electrode using 32000KVA transformers, produces 100000 tons or more per year,
The material containing more than 20% zinc can be directly handled, complicated raw material can be handled(Contain lead, copper, tin, nickel, titanium, iron etc.), and can be enriched with
With being recycled in scum and lead bullion, recovery rate of valuable metals is high, and the direct yield of zinc is more than 90%, and overall recovery is more than 98%, slag
Within zinc 1%.
The technological core of the utility model:It is safe by the effective expanding production of design of horizontal separate unit electric furnace, lead to
The design for crossing lead discharging mouth effectively excludes the lead liquid of electric furnace inner accumulation, since Horizontal electric furnace body type is huge, various materials
Coefficient of thermal expansion between material is different, can cause to squeeze or shrink during being heated or cooled, that stitches in expansion is designed with
Effect solves the problems, such as this, by the design stitched in expansion, the surplus that various expansion or shrinkage generate is compensated, lead rain
The design of condenser device effectively solves the heat transferring medium of a large amount of zinc cooling requireds, the effective enhancing lead of design for the slot that cools down
It recycles.
Description of the drawings
FIG. 1 is a schematic structural view of the utility model;
1- circulation pipes in figure;2- circulating pumps;3- nozzles;4- lead-splash condenser devices;5- cooling slots;6- exhanst gas outlets;7-
Graphite electrode;8- charge doors;9- sinks;10- cold water pipes;11- refractory brick;12- lead discharging mouths;It is stitched in 13- expansions;14- arranges iron mouth;
15- furnace bodies;16- annular steel rings;17- slag-drip openings;18- connecting tubes.
Specific embodiment
Embodiment 1
A kind of horizontal electric furnace of pyrogenic process zinc abstraction as shown in Figure 1, including furnace body 15, refractory brick 11, cold water pipe 10, graphite electrode
7, charge door 8, cool down slot 5, lead-splash condenser device 4, it is characterised in that:Furnace body 15 is horizontal cylinder structure closed at both ends,
Furnace body is equipped with 32000KVA transformers, and 15 bottom end of furnace body is provided with sink 9, and 15 outer surface of furnace body is provided with the ring of several fixations
Shape steel ring 16,15 inner surface of furnace body are provided with refractory brick 11, and 15 top of furnace body is provided with several graphite electrodes 7, adjoining graphite electricity
Charge door 8 is provided on furnace body 15 between pole 7,15 top of furnace body is provided with cold water pipe 10, and 15 center bottom position of furnace body is set
Lead discharging mouth 12 is equipped with, 15 middle part of furnace body, which keeps right to be provided in expansion, stitches 13, and 15 right end lower part of furnace body is provided with slag-drip opening 17, furnace body
15 right end bottoms are provided with row's iron mouth 14, and 15 left upper part of furnace body is provided with exhanst gas outlet 6, and exhanst gas outlet 6 connects lead splash condensing
Device device 4,4 bottom end of lead-splash condenser device are pyramidal structure, and lead-splash condenser device 4 connects the slot 5 that cools down by communicating pipe 18,
5 left side bottom end of cooling slot is provided with circulation pipe 1, and 1 other end of circulation pipe is provided with several nozzles 3 and is arranged in lead-splash condenser dress
4 tops are put, circulating pump 2 is provided on circulation pipe 1, it is safe by the effective expanding production of design of horizontal separate unit electric furnace,
Effectively the lead liquid of electric furnace inner accumulation is excluded by the design of lead discharging mouth, effectively prevents lead liquid from penetrating into refractory brick
The internal fusing of cooling repeatedly causes refractory brick drawing crack damaged, since Horizontal electric furnace body type is huge, the thermal expansion between a variety of materials
Coefficient is different, can cause to squeeze or shrink during being heated or cooled, the design stitched in expansion effectively solves this
By the design stitched in expansion, the surplus that various expansion or shrinkage generate is compensated for problem, and lead-splash condenser device is set
Meter effectively solves the heat transferring medium of a large amount of zinc cooling requireds, the recycling of the effective enhancing lead of design for the slot that cools down.
Claims (1)
1. a kind of horizontal electric furnace of pyrogenic process zinc abstraction, including furnace body(15), refractory brick(11), cold water pipe(10), graphite electrode(7),
Charge door(8), cool down slot(5), lead-splash condenser device(4), it is characterised in that:Furnace body(15)For horizontal cylinder closed at both ends
Structure, furnace body(15)It is equipped with 32000KVA transformers, furnace body(15)Bottom end is provided with sink(9), furnace body(15)Outer surface is set
There is the annular steel ring of several fixations(16), furnace body(15)Inner surface is provided with refractory brick(11), furnace body(15)Top is provided with
Several graphite electrodes(7), adjoining graphite electrodes(7)Between furnace body(15)On be provided with charge door(8), furnace body(15)Top is set
It is equipped with cold water pipe(10), furnace body(15)Center bottom position is provided with lead discharging mouth(12), furnace body(15)Middle part keep right be provided with it is swollen
Swollen middle seam(13), furnace body(15)Right end lower part is provided with slag-drip opening(17), furnace body(15)Right end bottom is provided with Pai Tiekou(14),
Furnace body(15)Left upper part is provided with exhanst gas outlet(6), exhanst gas outlet(6)Connect lead-splash condenser device(4), lead-splash condenser
Device(4)Bottom end is pyramidal structure, lead-splash condenser device(4)Pass through communicating pipe(18)Connection cooling slot(5), cool down slot(5)
Left side bottom end is provided with circulation pipe(1), circulation pipe(1)The other end is provided with several nozzles(3)And it is arranged in lead-splash condenser dress
It puts(4)Top, circulation pipe(1)On be provided with circulating pump(2).
Priority Applications (1)
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CN201721206582.4U CN207552411U (en) | 2017-09-20 | 2017-09-20 | A kind of horizontal electric furnace of pyrogenic process zinc abstraction |
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CN201721206582.4U CN207552411U (en) | 2017-09-20 | 2017-09-20 | A kind of horizontal electric furnace of pyrogenic process zinc abstraction |
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CN207552411U true CN207552411U (en) | 2018-06-29 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110453090A (en) * | 2019-09-18 | 2019-11-15 | 龙岩山青冶金科技有限公司 | Steel plant's Zinc-Bearing Wastes electric furnace process recycles zinc oxide system and method |
CN110453082A (en) * | 2019-09-18 | 2019-11-15 | 龙岩山青冶金科技有限公司 | Steel plant's Zinc-Bearing Wastes electric furnace process recycles crude zinc system and method |
-
2017
- 2017-09-20 CN CN201721206582.4U patent/CN207552411U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110453090A (en) * | 2019-09-18 | 2019-11-15 | 龙岩山青冶金科技有限公司 | Steel plant's Zinc-Bearing Wastes electric furnace process recycles zinc oxide system and method |
CN110453082A (en) * | 2019-09-18 | 2019-11-15 | 龙岩山青冶金科技有限公司 | Steel plant's Zinc-Bearing Wastes electric furnace process recycles crude zinc system and method |
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