CN207549280U - A kind of super-large size plastic molding equipment - Google Patents
A kind of super-large size plastic molding equipment Download PDFInfo
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- CN207549280U CN207549280U CN201721547679.1U CN201721547679U CN207549280U CN 207549280 U CN207549280 U CN 207549280U CN 201721547679 U CN201721547679 U CN 201721547679U CN 207549280 U CN207549280 U CN 207549280U
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Abstract
The utility model provides a kind of super-large size plastic molding equipment, including:Fixed frame;Hydra-electric system is installed on fixed frame;Mold, including the upper die and lower die being oppositely arranged up and down, mould inside has die cavity;Mechanism is squeezed, including nozzle segment, nozzle segment is connected with mold, for molten plastic to be injected in the die cavity of mold;And; clamping; including the sliding block of fixed frame and the master cylinder in sliding block can be installed on up or down; sliding block has mold connecting portion; upper mold or lower die are fixed on mold connecting portion; master cylinder is connected with hydra-electric system, and the both ends of master cylinder in the up-down direction are mutually fixed respectively with fixed frame and sliding mold connecting portion in the block;When the die is closed, sliding block drives upper mold to move down or lower die is driven to move up, and hydra-electric system control master cylinder refuels, supercharging, and so as to greatly improve clamp force, suitable for producing super-large size plastic product, and the application is at low cost.
Description
Technical field
The utility model is related to injection molding field, more particularly to a kind of super-large size plastic molding equipment.
Background technology
With social development, ultra-large type (2 meters or more), super thick wall thickness (more than 50mm), overweight (300000cm3) super large
Shape material products are occurred gradually in industrial production.In the prior art, general-purpose injection machine major parameter is generally all in clamp force
55000KN, shot 225000cm3Hereinafter, therefore, general-purpose injection machine is not suitable for the injection molding of super-large size plastic product,
Therefore it needs to use large size plastic jetting-moulding device.And general large size plastic jetting-moulding device manufacture relative difficulty, and market price is more than 15,000,000 yuan, it is non-
Chang Anggui, general user are difficult to bear, and domestic only a few producer can manufacture, and can independently be given birth to so as to cause no producer
Produce super-large size plastic product.
Utility model content
In view of the foregoing deficiencies of prior art, the purpose of this utility model is to provide a kind of ultra-large types at low cost
Plastics forming equipment, it is suitable for producing super-large size plastic product.
To achieve the above object, the utility model provides a kind of super-large size plastic molding equipment, the super-large size plastic into
Type equipment includes:Fixed frame;Hydra-electric system is installed on fixed frame;Mold, including the upper mold that is oppositely arranged up and down and
Lower die, the mould inside have die cavity;Mechanism is squeezed, including nozzle segment, the nozzle segment is connected with mold, for will melt
In the die cavity for melting plastics injection mold;And clamping, including can be installed on up or down fixed frame sliding block, with
And the master cylinder in sliding block, the sliding block have mold connecting portion, the upper mold or lower die are fixed on mold connecting portion,
The master cylinder is connected with hydra-electric system, and the both ends of master cylinder in the up-down direction respectively with fixed frame and sliding block
In mold connecting portion mutually fix;When the die is closed, the sliding block drives upper mold to move down or lower die is driven to move up, the hydra-electric
System control master cylinder refuels, supercharging.
Preferably, the mold further includes the die locating ring for being located at mold and nozzle segment junction.
Further, the squeezing mechanism further includes barrel, rotatable feeding spiro rod, the storing with First piston bar
Cylinder, injection cylinder, oil cylinder seat and the moveable tailstock with second piston bar, the barrel are connected with feeding spiro rod,
The nozzle segment, feeding spiro rod and accumulator are connected by reversal valve, and the accumulator and injection cylinder are all mounted on oil cylinder
On seat, the end of the end of the First piston bar of the accumulator and the second piston bar of injection cylinder is all mutually fixed with tailstock,
The injection cylinder is connected with hydra-electric system.
Preferably, the squeezing mechanism further includes electron injection ruler and the hydraulic motor for feeding spiro rod to be driven to rotate,
The second piston bar of the electron injection ruler and injection cylinder is mutually fixed, the row for measuring the second piston bar of injection cylinder
Journey, the hydraulic motor are connected with hydra-electric system.
Further, the squeezing mechanism further includes the whole shifting guide rail for being installed on fixed frame and whole shifting oil cylinder, described whole
It moves oil cylinder with hydra-electric system to be connected, the oil cylinder seat is slidably mounted on whole shifting guide rail, the whole work for moving oil cylinder
Stopper rod is mutually fixed with oil cylinder seat, is moved for drive cylinder seat along whole shifting guide rail to the direction closer or far from mold.
Preferably, the squeezing mechanism further includes the support bar and guide wheel assemblies for being fixed on accumulator periphery, described to lead
Fixed frame is fixed on to the lower end of wheel assembly, the directive wheel of the guide wheel assemblies upper end is in contact with support bar.
Preferably, the squeezing mechanism, which further includes, is located at fixed frame and the whole hydraulic pressure adjustment component moved between guide rail, institute
State hydraulic pressure adjustment component include support cylinder, with the upper end of the piston rod of support cylinder it is mutually fixed adjust stud and with tune
The whole matched adjusting nut of stud, it is described adjustment stud upper end with it is whole shifting guide rail thread fitting, the adjusting nut with it is whole
Body guide rail abuts against.
Further, the fixed frame is split structure or is monolithic construction.
Further, the clamping further includes the lift cylinder for being installed on fixed frame, the piston rod of the lift cylinder
It is mutually fixed with sliding block, the lift cylinder is connected with hydra-electric system.
Preferably, it further includes and is used to measure the row of sliding block with the mutually fixed molding electronic ruler of sliding block, the molding electronic ruler
Journey.
Preferably, slide block guide rail that is mutually fixed with fixed frame and extending up and down and mutually fixed with sliding block is further included
Guide pad, the slide block guide rail are matched with guide pad.
Further, there is moveable mobile work platform in the fixed frame;When upper mold is fixed on the mold of sliding block
During connecting portion, the lower die is mounted in mobile work platform;When lower die is fixed on the mold connecting portion of sliding block, the upper mold peace
In mobile work platform.
As described above, the utility model is related to super-large size plastic molding equipment, have the advantages that:
In the application, in molding, the increase to mold connecting portion and upper mold is realized by the rapid refueling of main oil pump, from
And clamp force is greatly improved, it can be achieved that clamp force reaches more than 60000KN, shot reaches 300000cm3More than, and then
Suitable for producing super-large size plastic product;Meanwhile the application realizes above-mentioned function using oil cylinder and hydraulic system, therefore cost is significantly
It reduces.
Description of the drawings
Fig. 1 is the front view of super-large size plastic molding equipment embodiment one in the application.
Fig. 2 is the A-A direction views of Fig. 1.
Fig. 3 is the front view of super-large size plastic molding equipment embodiment two in the application.Fig. 4 is the B-B direction view of Fig. 3.
Fig. 5 is the front view that mechanism is squeezed in the application.
Component label instructions
10 fixed frames
101 fuselages
102 upper beams
103 underbeams
104 columns
105 deckle boards
20 hydra-electric systems
30 molds
301 upper molds
302 lower dies
303 die locating rings
40 squeezing mechanisms
401 nozzle segments
402 barrels
403 feeding spiro rods
404 accumulators
405 injection cylinders
406 oil cylinder seats
407 tailstocks
408 reversal valves
409 electron injection rulers
410 hydraulic motors
411 whole shifting guide rails
412 whole shifting oil cylinders
413 support bars
414 guide wheel assemblies
415 hydraulic pressure adjust component
416 feed zones
417 changeover portions
418 wind turbines
50 clampings
501 sliding blocks
502 mold connecting portions
503 master cylinders
504 lift cylinders
505 molding electronic rulers
506 slide block guide rails
507 guide pads
508 mobile work platforms
509 shifting formwork guide rails
510 locking cylinders
511 connecting plates
60 safety pins
70 spin safe columns
80 control boxs
90 maintenance ladders
100 Equipment Foundations
Specific embodiment
Illustrate the embodiment of the utility model by particular specific embodiment below, those skilled in the art can be by this
Content disclosed by specification understands other advantages and effect of the utility model easily.
It should be clear that structure, ratio, size that this specification attached drawing is painted etc., only to coordinate specification it is revealed in
Hold, so that those skilled in the art understands and reads, be not limited to the enforceable qualifications of the utility model, therefore not
Has technical essential meaning, the modification of any structure, the change of proportionate relationship or the adjustment of size are new not influencing this practicality
Under the effect of type can be generated and the purpose that can reach, should all still fall can cover in the revealed technology contents of the utility model
In the range of.Meanwhile cited such as " on ", " under " in this specification, "left", "right", " centre " and " one " term, also
Only understanding rather than to limit the enforceable range of the utility model for ease of describing, relativeness is altered or modified,
It is changed under technology contents without essence, when being also considered as the enforceable scope of the utility model.
In following embodiment, all directions are defined as follows:Before the length direction of super-large size plastic molding equipment is defined as
The width direction of super-large size plastic molding equipment is defined as left and right directions by rear direction, by the height of super-large size plastic molding equipment
Degree direction is defined as upper and lower directions.Alternatively, as shown in Fig. 1 or Fig. 3, the left side of paper is front direction, and the right side of paper is rear
To the upside of paper is upper direction, and the downside of paper is lower direction, and the front of paper is right direction, and the back side of paper is left
To.
Such as Fig. 1 and Fig. 2 or as shown in Figure 3 and Figure 4, the application provides a kind of super-large size plastic molding equipment, the super large
Plastic molding equipment includes:Equipment Foundations 100;It is fixedly installed in the fixed frame 10 of Equipment Foundations 100;Hydra-electric system
20, fixed frame 10 is installed on, and hydra-electric system 20 is preferably servo-hydraulic electrical system 20;Mold 30, mold 30 wrap
The upper mold 301 being oppositely arranged up and down and lower die 302 are included, the inside of the mold 30 has die cavity;Mechanism 40 is squeezed, squeezes mechanism
40 include nozzle segment 401, and the nozzle segment 401 is connected with mold 30, for molten plastic to be injected in the die cavity of mold 30;
And the clamping 50 for mold 30 to be molded to and is installed on fixed frame 10, clamping 50 include to move up and down
Ground is installed on the sliding block 501 of fixed frame 10 and inner hollow and the master cylinder 503 in sliding block 501, the sliding block
501 have a mold connecting portion 502, and the upper mold 301 or lower die 302 are fixed on mold connecting portion 502, the master cylinder 503 with
Hydra-electric system 20 is connected, and the both ends of master cylinder 503 in the up-down direction respectively in fixed frame 10 and sliding block 501
502 phase of mold connecting portion fix.After molten plastic injects in squeezing mechanism 40, sliding block 501 starts to move down or move up, into
And the upper mold 301 in driven mold 30 moves down together or driven mold 30 in lower die 302 move up together, perform die closing operation,
At this point, the hydra-electric system 20 controls 503 rapid refueling of master cylinder, supercharging, realize to mold connecting portion in sliding block 501
502 and upper mold 301 supercharging or realize supercharging to mold connecting portion 502 and lower die 302 in sliding block 501, so as to greatly carry
High clamp force is, it can be achieved that clamp force reaches more than 60000KN, shot reaches 300000cm3More than, the Pattern plate ruler of mold 30
It is very little to be more than 3 meters, and then suitable for production super-large size plastic product.Meanwhile the application is realized using oil cylinder and hydraulic system
Above-mentioned function, under the conditions of equivalent parameters, the super-large size plastic molding equipment cost in the application substantially reduces, and cost only has
Less than 60% general large size plastic jetting-moulding device.In addition, in super-large size plastic molding equipment, squeezing mechanism 40 and clamping 50 can be with
A set of hydra-electric system 20 is arranged respectively, a set of hydra-electric system 20 can also be shared;In the present embodiment, mechanism 40 is squeezed
A set of hydra-electric system 20 can be arranged respectively with clamping 50.
Further, in molding, if the upper mold 301 in 501 driven mold 30 of sliding block moves down, lower die 302 is installed on
Fixed frame 10, lower die 302 is motionless during molding, at this point, nozzle segment 401 is connected with some position of lower die 302, mold connection
Portion 502 is located at the lower end of sliding block 501, and upper mold 301 is fixed on the lower end of mold connecting portion 502;If in 501 driven mold 30 of sliding block
Lower die 302 move up, then upper mold 301 is installed on fixed frame 10, and upper mold 301 is motionless during molding, at this point, nozzle segment 401 with it is upper
Some position of mould 301 is connected, and mold connecting portion 502 is located at the upper end of sliding block 501, and lower die 302 is fixed on mold connecting portion
502 upper end.Be connected below with sliding block 501 with upper mold 301, lower die 302 is installed on fixed frame 10 as embodiment, to super large
The preferred embodiment expansion narration of plastic molding equipment.
As shown in figures 2 or 4, the mold 30, which further includes, is located at lower die 302 and the mold positioning of 401 junction of nozzle segment
Circle 303, during injection, the nozzle segment 401 squeezed in mechanism 40 is in contact with the die locating ring 303 in mold 30, realizes dynamically
Sealing.
As shown in Fig. 1, Fig. 3 and Fig. 5, the squeezing mechanism 40 further includes barrel 402, rotatable and front and rear extension feeding
Screw rod 403, the accumulator 404 with First piston bar, the injection cylinder 405 with second piston bar, oil cylinder seat 406 and
The tailstock 407 that can be moved forward and backward, the barrel 402 are connected by the feed zone 416 extended up and down with feeding spiro rod 403, institute
It states feeding spiro rod 403 and is connected with the changeover portion 417 extended up and down far from 416 at one end of feed zone, the nozzle segment 401, with sending
The changeover portion 417 and accumulator 404 that material screw rod 403 is connected are connected by three-way diverter valve 408, therefore, nozzle segment
401 are mounted on the front end of accumulator 404, and the accumulator 404 and injection cylinder 405 are all mounted on oil cylinder seat 406, the storage
The rear end of the First piston bar of material cylinder 404 and the rear end of the second piston bar of injection cylinder 405 are all consolidated with 407 phase of tailstock
Fixed, the injection cylinder 405 is connected with hydra-electric system 20.The squeezing mechanism 40 further includes 409 He of electron injection ruler
For the hydraulic motor 410 that feeding spiro rod 403 is driven to rotate, the second piston of the electron injection ruler 409 and injection cylinder 405
Bar is mutually fixed, the stroke for measuring the second piston bar of injection cylinder 405, the hydraulic motor 410 and hydra-electric system
20 are connected;Hydra-electric system 20 is capable of deciding whether to reach required shot according to the feedback signal of electron injection ruler 409,
Turbine shutdown oil pressure motor 410 is controlled whether with this.In addition, the barrel 402 can be furnished with drying, Level control, lack material alarm,
The functions such as preheating;The feeding spiro rod 403 can be furnished with heating function, and the periphery of feeding spiro rod 403 can install wind turbine 418;
The accumulator 404 can be furnished with heat insulation function;There are two the injection cylinders 405, is located at the left and right two of accumulator 404 respectively
Side.
There is the fuselage 101 for installing squeezing mechanism 40, institute as shown in Fig. 1, Fig. 3 and Fig. 5, in the fixed frame 10
The front end of fuselage 101 is stated to fix with 511 phase of connecting plate in clamping 50.The squeezing mechanism 40, which further includes, is installed on fixation
The whole shifting guide rail 411 of 10 middle fuselage 101 of frame and whole shifting oil cylinder 412, the whole shifting oil cylinder 412 are connected with hydra-electric system 20
It connects, the oil cylinder seat 406 can be installed on whole shifting guide rail 411, the whole piston rod and oil cylinder seat for moving oil cylinder 412 movably forward and backward
406 phases are fixed, are moved forward and backward for drive cylinder seat 406 along whole shifting guide rail 411 to the direction closer or far from lower die 302.
As shown in Fig. 1 or Fig. 3, the clamping 50 further includes the lift cylinder 504 for being installed on fixed frame 10, described to carry
The piston rod for rising cylinder 504 is fixed with 501 phase of sliding block, sliding block 501 is driven to move up or move down, the lift cylinder 504 and hydra-electric
System 20 is connected.Clamping 50 further includes and the mutually fixed molding electronic ruler 505 of sliding block 501, the molding electronic ruler 505
For measuring the stroke of sliding block 501, hydra-electric system 20 can judge sliding block according to the feedback signal of molding electronic ruler 505
501 downstream position, with this, to control lift cylinder 504, whether stopping acts.Clamping 50 further includes and 10 phase of fixed frame
The fixed and slide block guide rail 506 that extends up and down and with 501 mutually fixed guide pad 507 of sliding block, the slide block guide rail 506 with
Guide pad 507 matches, and ensures stability and stationarity that sliding block 501 is moved up or moved down with this;Meanwhile guiding clearance can
It adjusts, to ensure guiding accuracy;Slide block guide rail 506 is X-type slide block guide rail 506.
Further, the fixed frame 10 is split structure or is monolithic construction.When fixed frame 10 is split
During formula structure, as depicted in figs. 1 and 2, the fixed frame 10 of split structure includes upper beam 102, underbeam 103 and is installed in
Between upper beam 102 and underbeam 103 and the column 104 being oppositely arranged is controlled, the underbeam 103 is fixed on Equipment Foundations 100, described
Upper beam 102 and column 104, underbeam 103 and column 104 all form a rigid frame by pre-tightening scuffing of cylinder bore nut, at this point, described
Sliding block 501 is connected by master cylinder 503 with upper beam 102, and clamping 50 is the clamping of split frame-type.Work as fixed frame
10 when being monolithic construction, as shown in Figure 3 and Figure 4, the fixed frame 10 of monolithic construction there are one or several deckle boards 105 formed
Equipment Foundations 100 are fixed in one rigid frame, the lower end of rigid frame, at this point, the sliding block 501 by master cylinder 503 with
Framework upper is connected, and clamping 50 is the clamping of integral frame-type.
The operation principle of super-large size plastic molding equipment with above structure is as follows:
Under original state, three-way diverter valve 408 connects changeover portion 417 and accumulator 404, disconnects changeover portion 417 and nozzle
Section 401 and accumulator 404 and nozzle segment 401, nozzle segment 401 is separated with lower die 302, the rear side positioned at lower die 302.
Plastic raw materials are sent by self-feeding subsidiary engine in barrel 402 in advance, and after the completion of preheated, servo-hydraulic electrical system 20 starts
Hydraulic motor 410, and then feeding spiro rod 403 is driven to rotate, it is sent so that the plastics in barrel 402 enter through feed zone 416
Expect in screw rod 403, under the collective effect of 403 outside heating collar of feeding spiro rod and hydraulic motor 410, entered after plastic molten melt
Section 417 is crossed, then is transferred in the accumulator 404 of automatic heat preserving through three-way diverter valve 408, so as to push the first of accumulator 404 the work
Stopper rod moves backward, and then tailstock 407, the second piston bar of injection cylinder 405 and electron injection ruler 409 is driven to move back together
It is dynamic.After setting position is moved on to after the electron injection ruler 409, that is, reach required shot, servo-hydraulic electrical system 20 controls oil
Pressure motor 410 stops operating, and so as to stop feeding into accumulator 404, accumulator 404 enters keeping warm mode.Servo-fluid piezoelectricity
Gas system 20 drives whole shifting oil cylinder 412 to act, and whole shifting oil cylinder 412 pushes oil cylinder seat 406 to move forward, and drives 404 He of accumulator
Nozzle segment 401 moves forward together to close to the direction of mold 30, until nozzle segment 401 and 303 phase of die locating ring in mold 30
Dynamic sealing is realized in contact.Three-way diverter valve 408 commutates, and connects accumulator 404 and nozzle segment 401, disconnects 417 He of changeover portion
Accumulator 404 and changeover portion 417 and nozzle segment 401, super-large size plastic molding equipment enter injection stage, servo-fluid piezoelectricity
Gas system 20 drive injection cylinder 405 act, then injection cylinder 405 second piston move forward, so as to drive tailstock 407,
The First piston bar and electron injection ruler 409 of accumulator 404 move forward together so that molten plastic is through nozzle in accumulator 404
Enter in die cavity after section 401, die locating ring 303 and lower die 302.Servo-hydraulic electrical system 20 controls lift cylinder 504 to act,
Move down lift cylinder 504, then lift cylinder 504 is in idle stroke, and sliding block 501 glides by dead weight, and drives upper mold 301, molding electricity
Sub- ruler 505 and master cylinder 503 move down together, and the epicoele of master cylinder 503 quickly sucks hydraulic oil by prefill valve, when molding electronics
After ruler 505 moves down into designated position, servo-hydraulic electrical system 20 controls 504 stopping of lift cylinder action.When electron injection ruler 409
After being advanced to designated position, servo-hydraulic electrical system 20 controls 405 stopping of injection cylinder action, then is melted in accumulator 404
Plastic injection is completed, and three-way diverter valve 408 commutates, returns back to original state, and squeezing mechanism 40 enters subsequent cycle standby phase.
Servo-hydraulic electrical system 20 controls 30 inner flow passage of mold to close and lift cylinder 504 is controlled to move down, while servo-hydraulic is electrically
Main oil pump rapid refueling, increase into master cylinder 503 in 20 control of system, sliding block 501 drive 301 downlink of upper mold, are gradually compacted
Molten plastic in die cavity, and constantly upper pressure, when the value of feedback of the pressure sensor in the control of servo-hydraulic electrical system 20 reaches
After setting value, the control of servo-hydraulic electrical system 20 stops the action refueling in master cylinder 503, and clamping 50 enters automatic
Cool down pressurize program.Preferably, it can be passed through cooling water automatically in mold 30, equably to cool down the product in mold 30.It treats cold
But after pressurize reaches setting time, the control master cylinder 503 of servo-hydraulic electrical system 20 acts, makes the high pressure chest of master cylinder 503
Release, later, servo-hydraulic electrical system 20 controls lift cylinder 504 to act again, uplink, then lift cylinder 504 is with 501 He of movable slider
The uplink together of upper mold 301 so that upper mold 301 is detached with lower die 302, and product stays in the upper mold 301 or mould of mold 30 as needed
In the lower die 302 of tool 30.Auxiliary taking mechanical hand gos deep between the upper mold 301 of mold 30 and lower die 302, catches product or crawl
Product backed off after random.So far, the injection molding cycle of a product is completed.
Further, as shown in Fig. 1 or Fig. 3, the squeezing mechanism 40 further includes the support for being fixed on 404 periphery of accumulator
Item 413 and guide wheel assemblies 414, the fuselage 101 in fixed frame 10 is fixed in the lower end of the guide wheel assemblies 414, described
The directive wheel of 414 upper end of guide wheel assemblies is in contact with support bar 413, moves forward or moves afterwards steady so as to improve accumulator 404
Property.In order to ensure the reliability of nozzle segment 401 and 303 dynamic sealing of die locating ring, the squeezing mechanism 40, which further includes, to be located at
Fixed frame 10 and the whole hydraulic pressure adjustment component 415 moved between guide rail 411, hydraulic pressure adjustment component 415 include support cylinder,
With the upper end of the piston rod of support cylinder it is mutually fixed adjustment stud and with adjust the matched adjusting nut of stud, it is described
The upper end and whole shifting 411 thread fitting of guide rail, the adjusting nut for adjusting stud are abutted against with integrated guide rail.It is adjusted by hydraulic pressure
415 tunable integer of component moves the height of guide rail 411 and oil cylinder seat 406, and then adjusts the height of nozzle segment 401, so as to ensure to spray
Mouth section 401 and the reliability of 303 dynamic sealing of die locating ring;At this point, the length of the guide wheel assemblies 414 in the up-down direction
Degree is also adjustable.
As shown in figures 2 or 4, the shifting formwork guide rail 509 in the fixed frame 10 with front and rear extension and opposite shifting formwork
The mobile work platform 508 that guide rail 509 can be moved forward and backward, the lower die 302 are mounted in mobile work platform 508, so that under
Mould 302 can be removed from fixed frame 10, convenient for the replacement of mold 30.Meanwhile in mobile work platform 508 and fixed frame 10
Underbeam 103 or deckle board 105 between pass through promote automatic positioning;When positioning is more than setting accuracy, then it is used to lock mobile work
Make 510 akinesia of locking cylinder of platform 508.In addition, it is equipped on upper beam 102 or deckle board 105 in the fixed frame 10
Safety pin 60, when lift cylinder 504 goes upward to upper limit position with movable slider 501, sliding block 501 is carried out certainly by safety pin 60
Lock, anti-limited slip block 501 drop.Furthermore spin safe column is installed on the column 104 or deckle board 105 in the fixed frame 10
70, after sliding block 501 goes upward to upper limit position, spin safe column 70 is released, spin safe column 70 is made to be located under sliding block 501
Side, therefore, when spin safe column 70 does not reset, sliding block 501 is unable to downlink.Control box is further fixed on the fixed frame 10
80 and maintenance ladder 90, control box 80 is for operating a whole set of super-large size plastic molding equipment, 90 personnel convenient to overhaul of maintenance ladder maintenance
Super-large size plastic molding equipment.
In conclusion this application involves super-large size plastic molding equipment have the advantages that:
1st, storing type structure is employed, small screw, big storing amount is realized, for the plastics of good fluidity, can realize low
Pressure injection is penetrated.
2nd, employ vertical mould-matching structure so that locked mode part reduce floor space more than half, and then reduce equipment
It is whole to occupy volume;Vertical clamping combines the mobile work platform that can be moved forward and backward so that and mold installation and replacement are more convenient,
It is also convenient for the horizontal direction automatic part picking of ultra-large type product;Vertical clamping is also easy to realize large form and large-tonnage molding
Power;Vertical clamping can easily realize the multiple pressure forming process of product, can reduce injection pressure on year-on-year basis, product is closely knit
Degree significantly improves.
3rd, the clamping precision of split frame-type significantly improves, and the clamping of Integral frame-plate formula is caused due to high rigidity
Guiding accuracy is more preferable, and then ensures that the parallelism error of ultra-large type injecting products can reach below 1mm.
4th, the clamping of split frame-type is easy to process, transport, installs;The clamping component of Integral frame-plate formula is few,
Overall weight declines, though processing charges is promoted, holistic cost reduces.
5th, using digital control plasticizing, storing and mould-closing stroke in injecting products processing technology so that product weight misses
Difference is small.
6th, all using servo-hydraulic electrical system, action is accurate, can overall process be automatically brought into operation, energy consumption is greatly reduced.
7th, it is customized by different manufacturers, can easily realize the production of super-large size plastic molding equipment, and the cost equipped
It is remarkably decreased.
8th, the connection of the nozzle segment and mold of squeezing mechanism can select different location connection, clapper die spotting press according to product structure
Structure can also use flip-over type structure, i.e. master cylinder is placed below with sliding block, and upper mold is motionless, lower die liftable or translation, in this way
The nozzle segment of squeezing mechanism is connected with some position of upper mold.
So the utility model effectively overcomes various shortcoming of the prior art and has high industrial utilization.
The above embodiments are only illustrative of the principle and efficacy of the utility model, new not for this practicality is limited
Type.Any person skilled in the art can all carry out above-described embodiment under the spirit and scope without prejudice to the utility model
Modifications and changes.Therefore, such as those of ordinary skill in the art without departing from the revealed essence of the utility model
All equivalent modifications completed under refreshing and technological thought or change, should be covered by the claim of the utility model.
Claims (12)
1. a kind of super-large size plastic molding equipment, which is characterized in that the super-large size plastic molding equipment includes:
Fixed frame (10);
Hydra-electric system (20) is installed on fixed frame (10);
Mold (30) including the upper mold (301) being oppositely arranged up and down and lower die (302), has die cavity inside the mold (30);
Mechanism (40) is squeezed, including nozzle segment (401), the nozzle segment (401) is connected with mold (30), for will melt modeling
In the die cavity of material injection mold (30);And
Clamping (50), including the sliding block (501) of fixed frame (10) can be installed on up or down and mounted on sliding block
(501) master cylinder (503) in, the sliding block (501) have mold connecting portion (502), the upper mold (301) or lower die
(302) mold connecting portion (502) is fixed on, the master cylinder (503) is connected, and master cylinder with hydra-electric system (20)
(503) both ends in the up-down direction are mutually solid with the mold connecting portion (502) in fixed frame (10) and sliding block (501) respectively
It is fixed;When the die is closed, the sliding block (501) drives upper mold (301) to move down or drive lower die (302) to move up, the hydra-electric system
(20) control master cylinder (503) of uniting refuels, supercharging.
2. super-large size plastic molding equipment according to claim 1, it is characterised in that:The mold (30), which further includes, to be located at
Mold (30) and the die locating ring (303) of nozzle segment (401) junction.
3. super-large size plastic molding equipment according to claim 1, it is characterised in that:The squeezing mechanism (40) further includes
Barrel (402), rotatable feeding spiro rod (403), the accumulator (404) with First piston bar, with second piston bar
Injection cylinder (405), oil cylinder seat (406) and moveable tailstock (407), the barrel (402) and feeding spiro rod (403)
It is connected, the nozzle segment (401), feeding spiro rod (403) and accumulator (404) are connected by reversal valve (408), the storage
Material cylinder (404) and injection cylinder (405) are all mounted on oil cylinder seat (406), the end of the First piston bar of the accumulator (404)
The end of the second piston bar of portion and injection cylinder (405) is all mutually fixed with tailstock (407), the injection cylinder (405) and liquid
Voltage electrical system (20) is connected.
4. super-large size plastic molding equipment according to claim 3, it is characterised in that:The squeezing mechanism (40) further includes
Electron injection ruler (409) and the hydraulic motor (410) for feeding spiro rod (403) to be driven to rotate, the electron injection ruler (409)
It is mutually fixed with the second piston bar of injection cylinder (405), the stroke for measuring the second piston bar of injection cylinder (405), institute
Hydraulic motor (410) is stated with hydra-electric system (20) to be connected.
5. super-large size plastic molding equipment according to claim 3, it is characterised in that:The squeezing mechanism (40) further includes
It is installed on the whole shifting guide rail (411) of fixed frame (10) and whole shifting oil cylinder (412), the whole shifting oil cylinder (412) and hydra-electric
System (20) is connected, and the oil cylinder seat (406) is slidably mounted on whole shifting guide rail (411), the whole shifting oil cylinder (412)
Piston rod and oil cylinder seat (406) be mutually fixed, for drive cylinder seat (406) along whole shifting guide rail (411) to closer or far from mold
(30) direction movement.
6. super-large size plastic molding equipment according to claim 5, it is characterised in that:The squeezing mechanism (40) further includes
It is fixed on the support bar (413) of accumulator (404) periphery and guide wheel assemblies (414), the lower end of the guide wheel assemblies (414)
Fixed frame (10) is fixed on, the directive wheel of guide wheel assemblies (414) upper end is in contact with support bar (413).
7. super-large size plastic molding equipment according to claim 5, it is characterised in that:The squeezing mechanism (40) further includes
It is located at fixed frame (10) and the whole hydraulic pressure adjustment component (415) moved between guide rail (411), the hydraulic pressure adjustment component (415)
Including support cylinder, with the upper end of the piston rod of support cylinder it is mutually fixed adjustment stud and with adjustment stud it is matched
Adjusting nut, the upper end of the adjustment stud offset with whole shifting guide rail (411) thread fitting, the adjusting nut with integrated guide rail
It connects.
8. super-large size plastic molding equipment according to claim 1, it is characterised in that:The fixed frame (10) is split
Formula structure is monolithic construction.
9. super-large size plastic molding equipment according to claim 1, it is characterised in that:The clamping (50) further includes
The lift cylinder (504) of fixed frame (10) is installed on, piston rod and the sliding block (501) of the lift cylinder (504) are mutually fixed, described
Lift cylinder (504) is connected with hydra-electric system (20).
10. super-large size plastic molding equipment according to claim 9, it is characterised in that:It further includes mutually solid with sliding block (501)
Fixed molding electronic ruler (505), it is described to mold electronic ruler (505) for measuring the stroke of sliding block (501).
11. super-large size plastic molding equipment according to claim 1, it is characterised in that:It further includes and fixed frame (10)
The mutually fixed and slide block guide rail (506) that extends up and down and with sliding block (501) mutually fixed guide pad (507), the sliding block leads
Rail (506) is matched with guide pad (507).
12. super-large size plastic molding equipment according to claim 1, it is characterised in that:Have in the fixed frame (10)
There is moveable mobile work platform (508);It is described when upper mold (301) is fixed on mold connecting portion (502) of sliding block (501)
Lower die (302) is in mobile work platform (508);When lower die (302) is fixed on the mold connecting portion (502) of sliding block (501)
When, the upper mold (301) is in mobile work platform (508).
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CN201721547679.1U CN207549280U (en) | 2017-11-17 | 2017-11-17 | A kind of super-large size plastic molding equipment |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109795070A (en) * | 2017-11-17 | 2019-05-24 | 浙江复洁环保设备有限公司 | A kind of super-large size plastic molding equipment |
CN110789080A (en) * | 2019-11-12 | 2020-02-14 | 山东东宏管业股份有限公司 | Production device, production method and application of connecting pipe fitting of plastic composite pipe |
-
2017
- 2017-11-17 CN CN201721547679.1U patent/CN207549280U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109795070A (en) * | 2017-11-17 | 2019-05-24 | 浙江复洁环保设备有限公司 | A kind of super-large size plastic molding equipment |
CN110789080A (en) * | 2019-11-12 | 2020-02-14 | 山东东宏管业股份有限公司 | Production device, production method and application of connecting pipe fitting of plastic composite pipe |
CN110789080B (en) * | 2019-11-12 | 2022-06-03 | 山东东宏管业股份有限公司 | Production device, production method and application of connecting pipe fitting of plastic composite pipe |
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