CN207549276U - A kind of self-expanding material consolidates forming die - Google Patents
A kind of self-expanding material consolidates forming die Download PDFInfo
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- CN207549276U CN207549276U CN201721634017.8U CN201721634017U CN207549276U CN 207549276 U CN207549276 U CN 207549276U CN 201721634017 U CN201721634017 U CN 201721634017U CN 207549276 U CN207549276 U CN 207549276U
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- tablet
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Abstract
The utility model belongs to test mould technical field, a kind of disclosed self-expanding material consolidation forming die, it is made of cylinder, capping, fixing bracket and tablet, the both ends of the cylinder are respectively arranged with capping, the closure base portion of cylinder lower end is provided with the first tablet, and the surrounding of tablet is connect by fixing bracket with the second tablet;The pipeline, the pipeline across the second tablet connection stock inlet, the pipeline across the second tablet connection exhaust outlet of the second tablet connection pressure gauge are provided through at the top of the capping of the cylinder upper end respectively, valve is respectively arranged on stock inlet pipeline, exhaust outlet pipeline.The utility model can require the test specimen of straight forming predetermined size according to mechanical property test, be not required to cut test specimen, greatly improve the shaping efficiency and precision of test specimen.Not only easily quick assembly mold, but also convenient for smoothly demoulding, and also be able to that slurry material is avoided to overflow.Demoulding damage caused by test specimen and mold is reduced, ensures the flatness and science of sample.
Description
Technical field
The utility model belongs to test mould processing and manufacturing and applied technical field, more particularly to for engineering material mechanics
A kind of self-expanding material consolidation forming die of performance test.
Background technology
Compared with water reacts class polyurethane material, non-aqueous reaction class polyurethane material has stronger self-expanding characteristic.Nothing
Under restrained condition, volume can expand 20 times or more in a few seconds.The basic principle of the technology is by two-component by Grouting Pipe
Polyurethane is injected into precalculated position, quickly forms induration and with volume expansion using the chemical reaction between two-component, realizes
The purpose of filling cavity, solid soil, lifting structure.Since such polyurethane material is two-component performed polymer, polymerisation is not
The participation of live water is needed, is not only suitable for rich water condition, and suitable for anhydrous condition, and reacts the induration of generation to environment
It does not pollute, thus is blocked as the infrastructure anti-seepage reinforcings such as dykes and dams, highway, airfield pavement, prominent water burst, underground piping leakage
Most promising polymer chemistry starches material in being repaired with sedimentation.
Non-aqueous reaction polyurethane material is cementing to medium generation infiltration under expansive force effect, and when performed polymer generation is poly-
After closing reaction, the structure and property of material change, and most apparent is exactly rapid spatial expansion.Expansive force is not only by medium spy
Property influence, and related with many factors such as density of material, slip casting rate, grouting amount and reaction time.It is to utilize mostly at present
The test device or reference other materials test method voluntarily developed carry out mechanical property test to it.It has been reported that
In the preparation studied the density of material with carry out test specimen during mechanical behavior relationship using homemade backpressure device.Its by upper platen,
Steel drum, lower tray composition, upper platen, pressing disc and steel drum are attached by screw thread and realize sealing.Upper platen is equipped with note
Hole and gas vent are starched, induration is ejected using stripper, induration test specimen is cut into predetermined size on fine turning lathe.Mesh
Preceding laboratory test mold more perfect or maturation not yet, existing main problem include:First, injected hole poor sealing.
Very big expansive force can be generated during self-expanding material slip casting, if slip casting hole plug is tight or contact surface sealing of mold component
Not tight, excessive expansive force can fly slurry and mold, seriously endanger the safety of test operator;Second is that existing low-cost die
Has no pressure table.On the one hand, expansion generation in mold can not be learnt when carrying out material different densities and being tested with mechanical relationship
Pressure value;On the other hand, mould inner pressure is difficult to estimate, when demoulding is difficult to accurately take rational safeguard procedures;It is third, solid
The demoulding of knot body test specimen is difficult.Self-expanding material is swift in response, and the most fast several seconds can react, and self-expanding material is foaming
Viscosity is big during molding, and expansive force is strong, and specimen molding rear surface is sticked and dies cavity, and demoulding difficulty is big, easily cause test specimen by
Damage or die deformation.Fourth, induration test specimen cutting error is big.Directly entire test specimen obtained is cut, gained test specimen ruler
Very little and regularity cannot strictly meet requirement of experiment, and surface of test piece integrality is poor, directly affects the accurate of result of the test
Degree and science.Therefore it is the carry out self-expanding material mechanical property test of accurate science, designs the molding of a set of science practicality
Mold has important economic implications.Mold is the necessity for the mechanical property test for carrying out indoor material, and the problem of mold is straight
Connecing influences the quality of shaping test piece, is one of core for testing success or failure.Furthermore a large amount of mold or device do not conform to because of its design
Reason, consumption is very big, and the process-cycle of mold is long.Therefore, scientific design is carried out with improving to various molds according to actual needs,
Prolong the service life, there is important economic implications.
Utility model content
The utility model be to avoid the deficiency present in the above-mentioned prior art, provide a kind of self-expanding material induration into
Pattern has, so that mold obtains more extensive performance, ensures test specimen quality, improves conventional efficient, extends mold and uses
Service life.
The utility model is achieved by following technical solution.
A kind of self-expanding material consolidates forming die, is made of cylinder, capping, fixing bracket and tablet, the cylinder
Both ends be respectively arranged with capping, the closure base portion of cylinder lower end is provided with the first tablet, and the surrounding of tablet passes through fixing bracket
It is connect with the second tablet;Be provided through respectively at the top of the capping of the cylinder upper end the second tablet connection pressure gauge pipeline,
Pipeline across the second tablet connection stock inlet, the pipeline across the second tablet connection exhaust outlet, stock inlet pipeline, exhaust outlet pipe
Road is respectively arranged with valve.
A kind of self-expanding material consolidates forming die, and the fixing bracket is screw rod.
A kind of self-expanding material consolidates forming die, and suitable for reading, the lower mouth of the cylinder is respectively arranged with connection capping
Tongue, capping are correspondingly arranged on the groove of connector drum.
A kind of self-expanding material consolidates forming die, and the tablet is provided with screw hole and circular groove, the fixed branch
Erection is equipped with screw rod.
A kind of self-expanding material consolidates forming die, and sealing ring is set in the capping.
Compared with prior art, the utility model has the beneficial effect that:
1st, the utility model can according to mechanical property test require straight forming predetermined size test specimen, be not required to test specimen into
Row cutting greatly improves the shaping efficiency and precision of test specimen.
2nd, the mode sealed mold that the utility model is docked using fixing bracket, sealing ring, cylinder groove, capping tongue,
Slurry material is avoided to overflow.
3rd, the utility model not only easy quick assembly mold, but also convenient for smoothly demoulding, reduce in knockout course to test specimen and
Damage, ensure that the flatness and science of sample caused by mold.
Description of the drawings
Fig. 1 is the structure diagram of the utility model;
Fig. 2 is cylinder schematic diagram;
Fig. 3 is fixing bracket schematic diagram.
In figure:1. pressure gauge, 2. valves, 3. stock inlets, 4. exhaust outlets, 5. tablets, 6. screw rods, 7. hollow cylinders, 8. envelopes
Lid.
Specific embodiment
The technical solution of the utility model is further described below in conjunction with the accompanying drawings, but claimed range is not limited to
It is described.
As shown in Figure 1, 2, 3, a kind of self-expanding material consolidation forming die is by cylinder 7, capping 8,6 peace of fixing bracket
Plate 5 forms, and the both ends of the cylinder 7 are respectively arranged with capping 8, and 8 bottom of capping of 7 lower end of cylinder is provided with the first tablet 5, puts down
The surrounding of plate 5 is connect by fixing bracket 6 with the second tablet 5;8 top of capping of 7 upper end of cylinder is provided through respectively
The pipeline of second tablet 5 connection pressure gauge 1 connects row across the pipeline of the second tablet 5 connection stock inlet 3, across the second tablet 5
The pipeline of gas port 4 is respectively arranged with described in valve 2 setting sealing rings in capping 8 on 3 pipeline of stock inlet, 4 pipeline of exhaust outlet.Institute
Suitable for reading, the lower mouth for stating cylinder 7 is respectively arranged with the tongue of connection capping 8, and capping 8 is correspondingly arranged on the groove of connector drum 7.Institute
It is polytetrafluoroethylene (PTFE) material to state cylinder 7 and capping 8.
The tablet 5 is provided with screw hole and circular groove, and the fixing bracket 6 is screw rod.
I.e. self-expanding material consolidation forming die is by pressure gauge, cylinder, valve, fixing bracket composition;In the cylinder
Upper enclosure on be provided with pressure gauge, stock inlet, exhaust outlet and valve;Four screw rods are set in the fixing bracket, up and down
Circular groove is offered on tablet.
A kind of self-expanding material consolidates forming die forming frock method, including following operating procedure:
Step 1:Stock inlet, exhaust outlet, pressure gauge and cylinder are assembled;
Step 2:Sealing ring is placed in the interior grooves of cylinder capping;
Step 3:The cylinder of assembling is placed in fixing bracket;
Step 4:Fixing bracket is tightened by wing nut, makes fixing bracket upper flat plate and assembling cylinder upper surface tight
Close compacting, it is ensured that cylinder is fully sealed;
Step 5:Stock inlet, burp valve are opened, by the interior slip casting machine filling nozzle connector drum for having a unidirectional outflow valve
Stock inlet starts slip casting;
Step 6:It is rapid to close stock inlet valve and burp valve when exhaust outlet overflows slurries;
Step 7:After the grout curing stipulated time, fixing bracket upper flat plate is removed, is taken out equipped with induration test specimen
Cylinder, open cylinder and cover up and down, take out induration test specimen, the test specimen for preparing is utilized to carry out related mechanical property examination
It tests, and clears up mold to use again.
Claims (5)
1. a kind of self-expanding material consolidates forming die, it is characterised in that:It is made of cylinder, capping, fixing bracket and tablet,
The both ends of the cylinder are respectively arranged with capping, and the closure base portion of cylinder lower end is provided with the first tablet, the surrounding of the first tablet
It is connect by fixing bracket with the second tablet;The second tablet connection pressure is provided through at the top of the capping of the cylinder upper end respectively
The pipeline of power table, the pipeline across the second tablet connection stock inlet, the pipeline across the second tablet connection exhaust outlet, stock inlet pipe
Valve is respectively arranged on road, exhaust outlet pipeline.
2. a kind of self-expanding material consolidation forming die according to claim 1, it is characterised in that:The fixing bracket
For screw rod.
3. a kind of self-expanding material consolidation forming die according to claim 1, it is characterised in that:The cylinder it is upper
Mouth, lower mouth are respectively arranged with the tongue of connection capping, and capping is correspondingly arranged on the groove of connector drum.
4. a kind of self-expanding material consolidation forming die according to claim 1, it is characterised in that:The tablet setting
There are screw hole and circular groove, the fixing bracket is provided with screw rod.
5. a kind of self-expanding material consolidation forming die according to claim 1, it is characterised in that:It is set in the capping
Put sealing ring.
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CN201721634017.8U CN207549276U (en) | 2017-11-30 | 2017-11-30 | A kind of self-expanding material consolidates forming die |
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CN201721634017.8U CN207549276U (en) | 2017-11-30 | 2017-11-30 | A kind of self-expanding material consolidates forming die |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107791436A (en) * | 2017-11-30 | 2018-03-13 | 中国人民解放军61489部队 | A kind of self-expanding material consolidation forming die and method |
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2017
- 2017-11-30 CN CN201721634017.8U patent/CN207549276U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107791436A (en) * | 2017-11-30 | 2018-03-13 | 中国人民解放军61489部队 | A kind of self-expanding material consolidation forming die and method |
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