CN207548044U - Automatic group of pipeline is to splicing equipment - Google Patents
Automatic group of pipeline is to splicing equipment Download PDFInfo
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- CN207548044U CN207548044U CN201721758544.XU CN201721758544U CN207548044U CN 207548044 U CN207548044 U CN 207548044U CN 201721758544 U CN201721758544 U CN 201721758544U CN 207548044 U CN207548044 U CN 207548044U
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- pedestal
- overturning
- splicing equipment
- automatic group
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- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 46
- 238000009434 installation Methods 0.000 claims abstract description 9
- 230000001737 promoting effect Effects 0.000 claims description 6
- 230000002146 bilateral effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000012797 qualification Methods 0.000 abstract description 3
- 238000003466 welding Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000003032 molecular docking Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012913 prioritisation Methods 0.000 description 1
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- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The utility model discloses a kind of automatic group of pipeline to splicing equipment.Including pedestal, pedestal is rectangular frame structure, and the center installation elbow chuck on pedestal top, equipped with left horizontal guide rail, left sliding platform is placed in above left horizontal guide rail in the left side of pedestal, and Left Drive mechanism is equipped between left sliding platform and pedestal；The lower part and the inner end of left sliding platform of left overturning platform are hinged, and the middle and lower part on the outside of left overturning platform and the piston rod of left overturning hydraulic cylinder are hinged, and the cylinder body of left overturning hydraulic cylinder passes through left sliding platform and pedestal and is hinged with left sliding platform；The inside of left overturning platform is equipped with left overturning platform rail, left promotion platform and left overturning platform rail cooperation, is equipped with left chuck on the inside of left promotion platform, left hoisting mechanism is equipped between left promotion platform and left overturning platform.The utility model realizes the multi-angle automatic butt to different size pipeline or elbow, improves production efficiency, increases product qualification rate.
Description
Technical field
The utility model is related to pipe string equipment, specifically a kind of automatic group of pipeline is to splicing equipment, to different size
And pipeline, the three-way pipe of angle carry out automatic group to splicing.
Background technology
In device fabrication and pipeline engineering, frequently encounter batches of different size, different angle pipeline docking or
Person is the situation of the three-way pipe docking of different angle.At present, the group for carrying out such work be mostly to method on butt welding platform,
It is completed by the special moulds of riveter of profession, each specification corresponds to a kind of mould.The mode of production of this form, not only needs
A large amount of mould deposit is wanted, and very high to the production level degree of dependence of worker, and be easy to give up because artificial error generates
Product.
Invention content
The technical problem to be solved by the present invention is to provide a kind of automatic group of pipeline to splicing equipment, realize to different rule
The multi-angle automatic butt of lattice pipeline or elbow improves production efficiency, increases the qualification rate of product.
The utility model solve its technical problem the technical solution adopted is that:
A kind of automatic group of pipeline is to splicing equipment, and including pedestal, the pedestal is rectangular frame structure, pedestal top
Center installation elbow chuck, the left side of pedestal is equipped with left horizontal guide rail, and left sliding platform is placed in above left horizontal guide rail, left cunning
Left Drive mechanism is equipped between moving platform and pedestal；The lower part and the inner end of left sliding platform of left overturning platform are hinged, left overturning
The piston rod of middle and lower part on the outside of platform and left overturning hydraulic cylinder is hinged, the cylinder body of left overturning hydraulic cylinder pass through left sliding platform and
Pedestal is simultaneously hinged with left sliding platform；The inside of left overturning platform is equipped with left overturning platform rail, left promotion platform and left overturning
Platform rail coordinates, and left chuck is equipped on the inside of left promotion platform, is carried between left promotion platform and left overturning platform equipped with a left side
Rise mechanism.
Using the utility model of above-mentioned technical proposal, compared with prior art, advantageous effect is:
It realizes the multi-angle automatic butt to different size pipeline or elbow, improves production efficiency, increase the qualification of product
Rate.
Further, the prioritization scheme of the utility model is:
The top of the pedestal and pedestal is bilateral symmetry.
The left hoisting mechanism includes left lift cylinder, and the piston rod of left lift cylinder is cut with scissors with the left outside for promoting platform
It connects, left lift cylinder is placed among two left overturning platform rails, the top of the cylinder body of left lift cylinder and left overturning platform
It is hinged.
The Left Drive mechanism includes left servo motor, left leading screw and feed screw nut, the bottom installation silk of left sliding platform
Thick stick nut, left leading screw coordinate with feed screw nut, and one end of left leading screw is connect with left servo motor, and left servo motor is mounted on pedestal
Left end.
The outer end of the left sliding platform is equipped with left socle.
The elbow chuck is mounted on angle adjustment plate, the rear and front end of angle adjustment plate and the front longitudinal beam of pedestal, after
Longeron is affixed.
The section of the left overturning platform rail is swallowtail-shaped structure.
The left overturning hydraulic cylinder is arranged in juxtaposition for two.
Description of the drawings
Fig. 1 is the stereogram of the utility model embodiment；
Fig. 2 is structure diagram of the installation when group is to component；
Fig. 3 be group to straight tube when structure diagram；
Fig. 4 be group to inclined-plane straight tube when structure diagram；
Fig. 5 be group to any angle elbow when structure diagram；
Fig. 6 be group to three-way pipe when structure diagram；
In figure:Pedestal 1；Angle adjustment plate 2；Elbow chuck 3；Left horizontal guide rail 4；Left sliding platform 5；Left sliding platform ear
Seat 5-1；Left Drive mechanism 6；Left servo motor 6-1；Left leading screw 6-2；Left overturning platform 7；Left overturning platform ear mount 7-1；Left oil
Cylinder ear mount 7-2；Left axis pin 8；Left overturning hydraulic cylinder 9；Left oil cylinder axis pin 9-1；Left overturning platform rail 10；Left promotion platform 11；
Left chuck 12；Left hoisting mechanism 13；Left lift cylinder 13-1；Left socle 14；Right horizontal guide rail 15；Right sliding platform 16；Right cunning
Moving platform ear mount 16-1；Right transmission mechanism 17；Right servo motor 17-1；Right leading screw 17-2；Right overturning platform 18；Right overturning platform
Ear mount 18-1；Right oil cylinder ear mount 18-2；Right axis pin 19；Right overturning hydraulic cylinder 20；Right oil cylinder axis pin 20-1；Right overturning platform rail
21；Right promotion platform 22；Right chuck 23；Right hoisting mechanism 24；Right lift cylinder 24-1；Right support 25.
Specific embodiment
The utility model is described in detail with reference to the accompanying drawings and examples.
Referring to Fig. 1, Fig. 3, for a kind of automatic group of pipeline to splicing equipment, pedestal 1 is welded unit, is rectangular frame
Structure is made of, matrix of the pedestal 1 as whole equipment front longitudinal beam 1-1, floor side member 1-2 and left crossbeam 1-3, right crossbeam 1-4,
For load bearing equipment weight.The center setting angle adjustable plate 2 on 1 top of pedestal, angle adjustment plate 2 respectively with front longitudinal beam 1-1, after
Longeron beam 1-2 is welded to connect, and elbow chuck 3 is mounted on pedestal adjustable plate 2, and elbow chuck 3 is when group is to three-way pipe or elbow
For clamping the components such as swan neck or flange.Two left horizontal guide rails 4 are installed in the left side of pedestal 1, and two left horizontal guide rails 4 are distinguished
On front longitudinal beam 1-1, floor side member 1-2 positioned at pedestal 1, left horizontal guide rail 4 is parallel to the axis of pedestal 1.Left sliding platform 5 is placed in
The top of left horizontal guide rail 4, left sliding platform 5 coordinate with left horizontal guide rail 4, and left sliding platform 5 is welded unit, and left slide is put down
Left socle 14 is welded in the middle part of 5 outer end of platform, left socle 14 is welded unit, and the both sides of left 5 inner end of sliding platform are respectively welded
Left sliding platform ear mount 5-1.Left Drive mechanism 6 is equipped between left sliding platform 5 and pedestal 1, Left Drive mechanism 6 includes left servo
Motor 6-1, left leading screw 6-2 and feed screw nut（It is not marked in figure）, the bottom installation feed screw nut of left sliding platform 5, left leading screw
6-2 coordinates with feed screw nut, and one end of left leading screw 6-2 is connect with left servo motor 6-1, and left servo motor 6-1 is mounted on pedestal 1
Left end.Left sliding platform 5 can move linearly under the driving of left servo motor 6-1 on pedestal 1, be treated so as to adjust
Group is to the length dimension of workpiece.
Left overturning platform 7 is articulated and connected with left sliding platform 5, and left overturning platform 7 is welded unit, under left overturning platform 7
The left overturning platform ear mount 7-1 of both sides welding at end, left overturning platform 7 and left sliding platform 5 by left overturning platform ear mount 7-1,
Left sliding platform ear mount 5-1 and left axis pin 8 are articulated and connected.Left oil cylinder ear mount 7-2 is welded in the middle and lower part in left 7 outside of overturning platform,
The piston rod of left overturning hydraulic cylinder 9 is hinged by left oil cylinder axis pin 9-1, left oil cylinder ear mount 7-2 and left overturning platform 7, left overturning
Hydraulic cylinder 9 is arranged in juxtaposition for two, the cylinder body of left overturning hydraulic cylinder 9 pass through left sliding platform 5 and pedestal 1 and with left sliding platform
5 is hinged.The left overturning hydraulic cylinder 9 driving overturning of left overturning platform 7, flip angle can be adjusted arbitrarily, adjustable to treat group to workpiece
Connection angle.
The inside of left overturning platform 7 is equipped with two parallel left overturning platform rails 10, left overturning platform rail 10
Section is swallowtail-shaped structure.Left overturning platform rail 10 is vertically arranged, and two left overturning platform rails 10 are respectively close to left overturning
The edge of platform 7, left promotion platform 11 coordinate with left overturning platform rail 10.The left inside for promoting platform 11 is equipped with left chuck
12, left chuck 12 is three-jaw or chuck, for clamping the components such as pipeline, the flange of required group pair.It is left promotion platform 11 with
Left hoisting mechanism 13 is equipped between left overturning platform 7, left hoisting mechanism 13 realizes arbitrary adjustment of the workpiece in short transverse, adjustment
Treat centre-height of the group to workpiece.Left hoisting mechanism 13 include left lift cylinder 13-1, the piston rod of left lift cylinder 13-1 with
The left outside for promoting platform 7 is hinged by axis pin, and left lift cylinder 13-1 is placed among two left longitudinal rails 10, left to promote oil
The cylinder body of cylinder 13-1 and the ear mount on the top of left overturning platform 7 are articulated and connected.
The top of pedestal 1 and pedestal 1 is bilateral symmetry.Right part two right horizontal guide rails 15 of installation of pedestal 1, two
For right horizontal guide rail 15 respectively on front longitudinal beam 1-1, the floor side member 1-2 of pedestal 1, right horizontal guide rail 15 is parallel to the axis of pedestal 1
Line.Right sliding platform 16 is placed in the top of right horizontal guide rail 15, and right sliding platform 16 coordinates with right horizontal guide rail 15, and right slide is put down
Platform 16 is welded unit, is welded with right support 25 in the middle part of right 16 outer end of sliding platform, and right support 2 is welded unit 5, right slip
Right sliding platform ear mount 16-1 is respectively welded in the both sides of 16 inner end of platform.Right transmission is equipped between right sliding platform 16 and pedestal 1
Mechanism 17, right transmission mechanism 17 include right servo motor 17-1, right leading screw 17-2 and feed screw nut（It is not marked in figure）, right slip
The bottom installation feed screw nut of platform 16, right leading screw 17-2 coordinate with feed screw nut, one end and the right servo electricity of right leading screw 17-2
Machine 17-1 connections, right servo motor 17-1 are mounted on the right end of pedestal 1.Right sliding platform 16 is in the driving of right servo motor 17-1
Under can move linearly on pedestal 1, treat length dimension of the group to workpiece so as to adjust.
Right overturning platform 18 is articulated and connected with right sliding platform 16, and right overturning platform 18 is welded unit, right overturning platform
Right overturning platform ear mount 18-1 is respectively welded in the both sides of 18 lower ends, and right overturning platform 18 is put down with right sliding platform 16 by right slide
Platform ear mount 16-1, right overturning platform ear mount 18-1 and right axis pin 19 are articulated and connected.The middle and lower part welding in right 18 outside of overturning platform
Right oil cylinder ear mount 18-2, the piston rod of right overturning hydraulic cylinder 20 pass through right oil cylinder axis pin 20-1, right oil cylinder ear mount 7-2 and right overturning
Platform 7 is hinged, and right overturning hydraulic cylinder 20 is arranged in juxtaposition for two, and the cylinder body of right overturning hydraulic cylinder 20 passes through right 5 He of sliding platform
Pedestal 1 is simultaneously hinged with right sliding platform 5.The right overturning hydraulic cylinder 20 driving overturning of right overturning platform 18, flip angle can be arbitrary
Adjustment, it is adjustable to treat connection angle of the group to workpiece.
The inside of right overturning platform 18 is equipped with two parallel right overturning platform rails 21, and right overturning platform rail 21 is perpendicular
Straight setting, right overturning platform rail 21 are led respectively close to the right edge for overturning platform 18, right promotion platform 22 with right overturning platform
Rail 21 coordinates.The right inside for promoting platform 22 is equipped with right chuck 23, and right chuck 23 is three-jaw or chuck, for clamping
The components such as pipeline, the flange that need to be organized pair.Right hoisting mechanism 24, right promotion are equipped between right promotion platform 22 and right overturning platform 18
Mechanism 24 realizes arbitrary adjustment of the workpiece in short transverse, and centre-height of the group to workpiece is treated in adjustment.Right hoisting mechanism 24 includes
Right lift cylinder 24-1, the piston rod of right lift cylinder 24-1 are hinged with the right outside for promoting platform 22 by axis pin, right promotion
Oil cylinder 24-1 is placed among two right longitudinal rails 21, the cylinder body of right lift cylinder 24-1 and the ear on the top of right overturning platform 18
Seat articulated connection.
The present embodiment further includes hydraulic pressure, electric-control system, is the power resources of whole equipment, and the action of equipment can be realized
Automation control.The present embodiment high degree of automation, the human factor of product quality are low.Each component for treating group pair need to be only put into
On the corresponding position of equipment, the work such as adjusting device position and interface position is automatically performed by present device, maximum journey
Spend dependence of the reduction group to work to rivet welding worker；The course of work is quick, efficient, and workpiece is being carried out using present device
When forming a team, without being made any adjustments to workpiece, everything is completed by equipment, eliminate a large amount of scribing line, centering workpiece when
Between, improve efficiency；Functions of the equipments integrated level is high, can complete pipeline, elbow, angle pipe and the threeway of plurality of specifications etc.
Group is to work；It is easy to adjust, it is easy to operate；It only needs a people that the operation to equipment can be completed, saves a large amount of manpower and materials
The course of work is：When group is to straight tube, left and right overturning platform is overturn to horizontal position（Shown in Fig. 2）, will treat group
To straighttube part be placed on left and right chuck, and complete clamp work, wait for the next step work；It horizontally slips
Platform, left and right tilting bed and the action of left and right hoisting mechanism, it is dynamic that left and right overturning platform carries out overturning under the driving of hydraulic cylinder
Make, the workpiece for treating group pair is rotated to corresponding angle；Left and right hoisting mechanism action, two parts workpiece centre is adjusted to will
The position asked；Left and right sliding platform action, will treat that group is adjusted to just size to workpiece；Group will be treated to workpiece motion s to connection
Hold aligned position（Shown in Fig. 3）, the workpiece that need to be organized pair is welded by welding machine, completes a workflow.
When group is to inclined-plane straight tube（Shown in Fig. 4）, left and right overturning platform is overturn to horizontal position, will treat the inclined-plane of group pair
Straight tube is placed on left chuck, and straight tube is placed on right chuck, and completes to clamp work, waits for the next step work
Make；Horizontally slip platform, left and right tilting bed and the action of left and right hoisting mechanism, and right overturning platform is overturn to upright position, left,
Two parts workpiece centre, is adjusted to the position of requirement, left chuck is overturn to the connection of inclined-plane straight tube by right hoisting mechanism action
End is aligned with the connecting pin of straight tube, and completes welding work.
When group is to any angle elbow（Shown in Fig. 5）, the inclined-plane straight tube for treating group pair is placed on left chuck, by straight tube
It is placed on right chuck, and completes to clamp work, wait for the next step work；Horizontally slip platform, lateral tilting down tilt
Platform and the action of left and right hoisting mechanism overturn right overturning platform to upright position, left and right hoisting mechanism action, by two parts work
Part center is adjusted to the position of requirement, and left chuck is overturn to the connecting pin of inclined-plane straight tube and is aligned, and complete with the connecting pin of straight tube
It works into welding.
When group is to three-way pipe（Shown in Fig. 6）, left and right overturning platform is overturn to upright position, by the horizontal part of three-way pipe
On the chuck of left and right, the vertical component effect of three-way pipe or rake are mounted on elbow chuck, left and right hoisting mechanism is adjusted, makes
The connecting portion alignment of three-way pipe, and complete welding work.
The above is only the preferred feasible embodiment of the utility model, not thereby limits to the power of the utility model
Sharp range, all equivalent structure variations made with the utility model specification and accompanying drawing content, is both contained in the utility model
Interest field within.
Claims (8)
1. a kind of automatic group of pipeline is to splicing equipment, including pedestal, it is characterised in that:Pedestal be rectangular frame structure, bottom
The center installation elbow chuck on seat top, the left side of pedestal are equipped with left horizontal guide rail, and left sliding platform is placed on left horizontal guide rail
Side is equipped with Left Drive mechanism between left sliding platform and pedestal；The lower part and the inner end of left sliding platform of left overturning platform are hinged,
Middle and lower part and the piston rod of left overturning hydraulic cylinder on the outside of left overturning platform are hinged, and the cylinder body of left overturning hydraulic cylinder passes through left slip
Platform and pedestal are simultaneously hinged with left sliding platform；It is left overturning platform inside be equipped with left overturning platform rail, it is left promotion platform with
Left overturning platform rail cooperation, left promoted are equipped with left chuck on the outside of platform, set between left promotion platform and left overturning platform
There is left hoisting mechanism.
2. automatic group of pipeline according to claim 1 is to splicing equipment, it is characterised in that:The top of the pedestal and pedestal
For bilateral symmetry.
3. automatic group of pipeline according to claim 1 is to splicing equipment, it is characterised in that:The left hoisting mechanism includes a left side
Lift cylinder, the piston rod of left lift cylinder are hinged with the left outside for promoting platform, and it is flat that left lift cylinder is placed in two left overturnings
Among platform guide rail, the upper articulation of the cylinder body of left lift cylinder and left overturning platform.
4. automatic group of pipeline according to claim 1 is to splicing equipment, it is characterised in that:The Left Drive mechanism includes a left side
Servo motor, left leading screw and feed screw nut, the bottom installation feed screw nut of left sliding platform, left leading screw coordinate with feed screw nut,
One end of left leading screw is connect with left servo motor, and left servo motor is mounted on the left end of pedestal.
5. automatic group of pipeline according to claim 1 is to splicing equipment, it is characterised in that:The outer end of the left sliding platform
Equipped with left socle.
6. automatic group of pipeline according to claim 1 is to splicing equipment, it is characterised in that:The elbow chuck is mounted on angle
It spends on adjustable plate, the rear and front end of angle adjustment plate and the front longitudinal beam of pedestal, floor side member are affixed.
7. automatic group of pipeline according to claim 1 is to splicing equipment, it is characterised in that:The left overturning platform rail
Section is swallowtail-shaped structure.
8. automatic group of pipeline according to claim 1 is to splicing equipment, it is characterised in that:The left overturning hydraulic cylinder is two
It is a to be arranged in juxtaposition.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721758544.XU CN207548044U (en) | 2017-12-16 | 2017-12-16 | Automatic group of pipeline is to splicing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721758544.XU CN207548044U (en) | 2017-12-16 | 2017-12-16 | Automatic group of pipeline is to splicing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207548044U true CN207548044U (en) | 2018-06-29 |
Family
ID=62663328
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721758544.XU Active CN207548044U (en) | 2017-12-16 | 2017-12-16 | Automatic group of pipeline is to splicing equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207548044U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107877085A (en) * | 2017-12-16 | 2018-04-06 | 唐山金山腾宇科技有限公司 | Automatic group of pipeline is to splicing equipment |
| CN109058586A (en) * | 2018-09-17 | 2018-12-21 | 詹哲品 | A kind of building pipe automation docking device and pipeline autopatching method |
| CN114888586A (en) * | 2022-05-27 | 2022-08-12 | 上海市安装工程集团有限公司 | Combined multifunctional preprocessing tool equipment |
-
2017
- 2017-12-16 CN CN201721758544.XU patent/CN207548044U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107877085A (en) * | 2017-12-16 | 2018-04-06 | 唐山金山腾宇科技有限公司 | Automatic group of pipeline is to splicing equipment |
| CN107877085B (en) * | 2017-12-16 | 2024-03-22 | 唐山金山腾宇科技有限公司 | Automatic pipeline assembling and splicing equipment |
| CN109058586A (en) * | 2018-09-17 | 2018-12-21 | 詹哲品 | A kind of building pipe automation docking device and pipeline autopatching method |
| CN114888586A (en) * | 2022-05-27 | 2022-08-12 | 上海市安装工程集团有限公司 | Combined multifunctional preprocessing tool equipment |
| CN114888586B (en) * | 2022-05-27 | 2023-11-24 | 上海市安装工程集团有限公司 | Combined multifunctional preprocessing tool equipment |
| WO2023226246A1 (en) * | 2022-05-27 | 2023-11-30 | 上海市安装工程集团有限公司 | Combined multifunctional pre-processing tool apparatus |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Pipeline automatic assembly and splicing equipment Effective date of registration: 20231130 Granted publication date: 20180629 Pledgee: China Merchants Bank Limited by Share Ltd. Tangshan branch Pledgor: TANGSHAN JINSHAN TENGYU SCIENCE & TECHNOLOGY CO.,LTD. Registration number: Y2023980068718 |