CN207540940U - A kind of filtering material or filter element air permeability detector - Google Patents

A kind of filtering material or filter element air permeability detector Download PDF

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CN207540940U
CN207540940U CN201721629763.8U CN201721629763U CN207540940U CN 207540940 U CN207540940 U CN 207540940U CN 201721629763 U CN201721629763 U CN 201721629763U CN 207540940 U CN207540940 U CN 207540940U
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pressure
filter
flow
air permeability
filter element
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杨杰
王可超
郭世红
范亚军
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XINXIANG TIANYI FILTRATION TECHNOLOGY TESTING Co Ltd
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XINXIANG TIANYI FILTRATION TECHNOLOGY TESTING Co Ltd
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Abstract

本实用新型公开了一种过滤材料或过滤元件透气度检测仪,沿进气方向依次设有通过管路相连的减压净化组件、除尘除油除水净化装置、减压装置、流量调节装置、试件装卡装置和流量测量装置,减压净化组件通过管路与外部压缩气源连接,被试件装夹于试件装卡装置之间,试件装卡装置的进气腔体和出气腔体上分别连接有进气测压管和出气测压管,进气测压管与出气测压管之间连接有压差测量装置,所述流量调节装置、流量测量装置及压差测量装置分别通过线路与测试控制系统相连。本实用新型结构简单,设备体积小,能够快速检测出过滤材料的透气度。

The utility model discloses a filter material or filter element air permeability detector, which is sequentially provided with a decompression and purification component connected through pipelines, a dedusting, oil and water purification device, a decompression device, a flow regulating device, The test piece clamping device and flow measuring device, the decompression purification component is connected to the external compressed air source through the pipeline, the test piece is clamped between the test piece clamping devices, the air inlet cavity and the air outlet of the test piece clamping device The cavity is respectively connected with an inlet pressure measuring tube and an outlet pressure measuring tube, and a pressure difference measuring device is connected between the inlet pressure measuring tube and the outlet gas pressure measuring tube, and the flow regulating device, the flow measuring device and the pressure difference measuring device They are respectively connected with the test control system through lines. The utility model has the advantages of simple structure and small equipment volume, and can quickly detect the air permeability of the filter material.

Description

一种过滤材料或过滤元件透气度检测仪Air permeability tester for filter material or filter element

技术领域technical field

本实用新型属于测试设备技术领域,具体涉及一种过滤材料或过滤元件透气度检测仪。The utility model belongs to the technical field of testing equipment, in particular to an air permeability detector for filter materials or filter elements.

背景技术Background technique

过滤材料是过滤元件生产中必需的原材料之一,起到过滤杂质的作用,其重要的参数之一就是透气度。比较常见的过滤材料有:净化除尘过滤芯、润滑油过滤芯、粉尘回收滤芯、液压油滤芯、空气滤清器、空调滤清器、机油滤清器和燃油滤清器,相对应的每种滤芯或滤清器基本都是过滤空气或液体中的杂质。过滤材料过滤性能高,使用寿命长久,耐用振动性及耐久性均较高,不容易使灰尘渗漏,耐水性好,不会阻塞空气的进入,装卸简单轻巧。过滤材料的应用包括以下几个方面:1、汽车空气滤清器滤除车外的有害杂质和有机气体,如雾霾、VOC气体等;2、口罩,保护人呼吸系统不收雾霾、有毒气体等侵害;3、除尘滤芯,环境治理,减少污染排放;4、粉尘回收,混凝土搅拌、设备涂装等粉尘回收利用,节能环保。Filter material is one of the necessary raw materials in the production of filter elements, which plays the role of filtering impurities, and one of its important parameters is air permeability. The more common filter materials are: purification dust filter, lubricating oil filter, dust recovery filter, hydraulic oil filter, air filter, air conditioning filter, oil filter and fuel filter, corresponding to each Filter elements or filters basically filter impurities in air or liquids. The filter material has high filtration performance, long service life, high durability, vibration and durability, is not easy to cause dust leakage, has good water resistance, does not block the entry of air, and is easy to load and unload. The application of filter materials includes the following aspects: 1. Car air filters filter out harmful impurities and organic gases outside the car, such as smog, VOC gases, etc.; 2. Masks protect the human respiratory system from smog, poisonous 3. Dust removal filter element, environmental governance, reducing pollution emissions; 4. Dust recovery, concrete mixing, equipment coating and other dust recycling, energy saving and environmental protection.

过滤材料的透气度是过滤材料重要的过滤性能指标之一,在过滤元件生产、过滤材料生产研发和过滤材料交付验收等过程中是必检的项目之一,其透气度也会随着产品的放置而发生变化,通常使用肉眼不能目测过滤材料的透气度。目前市面大部分透气度测量都是采用负压,即有一台风机抽气,外界(测试环境中的)空气通过过滤材料,如果过滤材料精度较高,会影响测试结果,环境中的颗粒污染物直接附着在过滤材料表面和内部,甚至会堵塞一部分过滤空隙,进而影响测试结果,在相对干净的房间还出现比较大的偏差,如果个环境更差,影响结果就会更严重,还有对测试环境进行保护处理的成本会很高,如果采用正压测试,这些情况都可以避免。在相对密闭干净的房间进行普通透气度测试,在过滤材料表面有气体通过的地方颜色明显加深,如果采用正压则没有此类现象。因此,有必要设计一种采用正压的过滤材料透气度检测仪,以能够快速检测出过滤材料的透气度,并且对于过滤元件生产与过滤材料生产厂家具有一定的指导意义,也更加有利于用户使用的安全性。The air permeability of the filter material is one of the important filtration performance indicators of the filter material. It is one of the items that must be checked in the process of filter element production, filter material production research and development, and filter material delivery and acceptance. Its air permeability will also change with the product. The air permeability of the filter material cannot be visually inspected by the naked eye. At present, most air permeability measurements on the market use negative pressure, that is, a fan pumps air, and the outside air (in the test environment) passes through the filter material. If the filter material has a high precision, it will affect the test results. Particle pollutants in the environment Directly attached to the surface and inside of the filter material, it may even block a part of the filter gap, which will affect the test results. In a relatively clean room, there will be relatively large deviations. If the environment is worse, the impact on the results will be more serious. The cost of environmental protection treatment will be high, and these situations can be avoided if positive pressure testing is used. Ordinary air permeability test is carried out in a relatively closed and clean room. The color of the place where the gas passes through the surface of the filter material is obviously darkened. If positive pressure is used, there is no such phenomenon. Therefore, it is necessary to design a filter material air permeability detector using positive pressure to quickly detect the air permeability of the filter material, and it has certain guiding significance for filter element production and filter material manufacturers, and is more beneficial to users. Safety of use.

发明内容Contents of the invention

本实用新型解决的技术问题是提供了一种结构简单、设备体积小且能够实现快速检测的过滤材料或过滤元件透气度检测仪。The technical problem solved by the utility model is to provide a filter material or filter element air permeability detector with simple structure, small equipment volume and fast detection.

本实用新型为解决上述技术问题采用如下技术方案,一种过滤材料或过滤元件透气度检测仪,其特征在于沿进气方向依次设有通过管路相连的减压净化组件、除尘除油除水净化装置、减压装置、流量调节装置、试件装卡装置和流量测量装置,减压净化组件通过管路与外部压缩气源连接,被试件装夹于试件装卡装置之间,试件装卡装置的进气腔体和出气腔体上分别连接有进气测压管和出气测压管,进气测压管与出气测压管之间连接有压差测量装置,所述流量调节装置、流量测量装置及压差测量装置分别通过线路与测试控制系统相连。In order to solve the above technical problems, the utility model adopts the following technical scheme, a filter material or filter element air permeability detector, which is characterized in that along the air intake direction, there are decompression purification components connected by pipelines, dust removal, oil removal and water removal Purification device, decompression device, flow adjustment device, test piece clamping device and flow measuring device, the decompression purification component is connected to the external compressed air source through the pipeline, the test piece is clamped between the test piece clamping devices, and the test piece The inlet cavity and the outlet cavity of the clamping device are respectively connected with an inlet pressure measuring tube and an outlet pressure measuring tube, and a pressure difference measuring device is connected between the inlet pressure measuring tube and the outlet pressure measuring tube. The regulating device, the flow measuring device and the differential pressure measuring device are respectively connected with the test control system through lines.

进一步优选,所述流量测量装置的末端与消音装置相连,该消音装置与外界大气相通形成与流量测量装置出口等同的大气压。Further preferably, the end of the flow measuring device is connected to a muffler, and the muffler communicates with the outside atmosphere to form an atmospheric pressure equal to the outlet of the flow measuring device.

进一步优选,所述被试件为滤纸、滤布、滤网、片状过滤材料或片状过滤元件。Further preferably, the test piece is filter paper, filter cloth, filter screen, sheet filter material or sheet filter element.

本实用新型与现有技术相比具有以下有益效果:本实用新型采用正压测试,具有自动控制测试功能,提供准确高效的测试结果,可以测试过滤材料的流通阻力,是其它过滤材料透气度仪所不具备的重要功能;本实用新型结构简单,设备体积小,能够快速检测出过滤材料的透气度,并且对过滤元件生产与过滤材料生产厂家具有一定的指导意义,也更加有利于用户通过使用该装置检测过滤材料的透气度以进一步评估过滤材料使用的安全性。Compared with the prior art, the utility model has the following beneficial effects: the utility model adopts positive pressure test, has an automatic control test function, provides accurate and efficient test results, and can test the flow resistance of filter materials. Important functions that are not available; the utility model has simple structure, small equipment volume, can quickly detect the air permeability of the filter material, and has a certain guiding significance for the production of filter elements and filter material manufacturers, and is more conducive to users through the use of The device detects the air permeability of the filter material to further evaluate the safety of the use of the filter material.

附图说明Description of drawings

图1是本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

图中:1-管路,2-减压净化组件,3-除尘除油除水净化装置,4-减压装置,5-流量调节装置,6-试件装卡装置,7-被试件,8-流量测量装置,9-消音装置,10-出气测压管,11-压差测量装置,12-进气测压管,13-测试控制系统。In the figure: 1-Pipeline, 2-Decompression and purification components, 3-Dust removal, oil and water purification device, 4-Decompression device, 5-Flow adjustment device, 6-Test piece clamping device, 7-Test piece , 8-flow measuring device, 9-muffling device, 10-outlet pressure measuring tube, 11-pressure differential measuring device, 12-intake pressure measuring tube, 13-test control system.

具体实施方式Detailed ways

结合附图详细描述本实用新型的具体内容。一种过滤材料或过滤元件透气度检测仪,沿进气方向依次设有通过管路1相连的减压净化组件2、除尘除油除水净化装置3、减压装置4、流量调节装置5、试件装卡装置6和流量测量装置8,减压净化组件2通过管路1与外部压缩气源连接,流量测量装置8的末端与消音装置9相连,该消音装置9与外界大气相通形成与流量测量装置11出口等同的大气压,被试件7装夹于试件装卡装置6之间,试件装卡装置6的进气腔体和出气腔体上分别连接有进气测压管12和出气测压管10,进气测压管12与出气测压管10之间连接有压差测量装置11,所述流量调节装置5、流量测量装置8及压差测量装置11分别通过线路与测试控制系统13相连。The specific content of the utility model is described in detail in conjunction with the accompanying drawings. A filter material or filter element air permeability tester, which is sequentially provided with a decompression purification component 2 connected through a pipeline 1, a dedusting, oil and water purification device 3, a decompression device 4, a flow regulating device 5, The test piece clamping device 6 and the flow measurement device 8, the decompression purification assembly 2 are connected to the external compressed air source through the pipeline 1, and the end of the flow measurement device 8 is connected to the noise reduction device 9, which communicates with the outside atmosphere to form a The outlet of the flow measuring device 11 is equal to the atmospheric pressure, and the test piece 7 is clamped between the test piece clamping device 6, and the inlet cavity and the gas outlet cavity of the test piece clamping device 6 are respectively connected with an inlet pressure measuring tube 12 And the outlet pressure measuring tube 10, the inlet pressure measuring tube 12 and the outlet pressure measuring tube 10 are connected with a pressure difference measuring device 11, and the flow regulating device 5, the flow measuring device 8 and the pressure difference measuring device 11 pass through the circuit and the pressure difference measuring device 11 respectively. The test control system 13 is connected.

本实用新型的工作原理为:外部压缩气源通过管路1进入减压净化组件2进行减压,再进入除尘除油除水净化装置3去除较大颗粒的油雾及水滴,对气源进行进一步处理达到不影响测试结果的目的,随后再进入减压装置4,根据测试需要进行调整流量调节装置5,调节后的气体进行试件装卡装置6,该试件装卡装置6可以根据过被试件7的不同而进行不同结构的设计,进而能够完成被试件7(包括各种圆柱体、长方体、正方体及非规则形状的过滤滤芯)的装夹,在试件装卡装置6的进气腔体和出气腔体上分别连接有进气测压管12和出气测压管10,进气测压管12与出气测压管10之间连接有压差测量装置11,经由试件装卡装置6的测试气体经过管路1进入流量测量装置8,然后进入消音装置9,该消音装置9与外界大气相通形成与流量测量装置8出口等同的大气压。The working principle of the utility model is: the external compressed air source enters the decompression purification assembly 2 through the pipeline 1 for decompression, and then enters the dust removal, oil, and water purification device 3 to remove larger particles of oil mist and water droplets, and the air source is decompressed. After further processing to achieve the purpose of not affecting the test results, it then enters the decompression device 4, adjusts the flow regulating device 5 according to the test needs, and the adjusted gas enters the test piece clamping device 6, and the test piece clamping device 6 can be adjusted according to the process. The different structures of the test piece 7 are designed, and then the clamping of the test piece 7 (including various cylinders, cuboids, cubes and irregular shaped filter elements) can be completed. The inlet cavity and the outlet cavity are respectively connected with an inlet pressure measuring tube 12 and an outlet pressure measuring tube 10, and a pressure difference measuring device 11 is connected between the inlet pressure measuring tube 12 and the outlet pressure measuring tube 10. The test gas of the clamping device 6 enters the flow measuring device 8 through the pipeline 1, and then enters the muffler 9, and the muffler 9 communicates with the outside atmosphere to form an atmospheric pressure equal to the outlet of the flow measuring device 8.

测试过程中,调整流量调节装置5,由于被试件7的有效面积已知假设为c,当单位面积流量分别为固定值E、F、G等数值时,对应的流量分别为Ec、Fc、Gc,据公式During the test, adjust the flow regulating device 5. Since the effective area of the test piece 7 is known and assumed to be c, when the flow per unit area is fixed values such as E, F, G, etc., the corresponding flow rates are E c , F c , G c , according to the formula

Y=aX+bY=aX+b

当X为某压力下不同流量E、F、G时,Y就对应Ec、Fc、Gc,进而求出a和b,然后把a和b带入上式,在指定压力下如200Pa时测试的结果就是要测试的被试件7的透气度值。可以由测试控制系统13通过对流量测量装置8、压差测量装置11和流量调节装置5进行自动控制,进行自动测试并根据测试结果绘制相关曲线和报告,然后进行存储和打印。When X is different flow rate E, F, G under a certain pressure, Y corresponds to E c , F c , G c , and then find a and b, and then bring a and b into the above formula, such as 200Pa under the specified pressure The result of the time test is the air permeability value of the test piece 7 to be tested. The test control system 13 can automatically control the flow measuring device 8, the differential pressure measuring device 11 and the flow regulating device 5 to perform automatic tests and draw relevant curves and reports according to the test results, and then store and print them.

另外,也是最重要的一个功能就是可以测试气源压力下任意范围的流通阻力,或者测试固定流通阻力下对应的流量,为产品选材或者产品测试提供更可靠的测试设备。In addition, the most important function is that it can test any range of flow resistance under air source pressure, or test the corresponding flow rate under fixed flow resistance, providing more reliable testing equipment for product material selection or product testing.

以上显示和描述了本实用新型的基本原理,主要特征和优点,在不脱离本实用新型精神和范围的前提下,本实用新型还有各种变化和改进,这些变化和改进都落入要求保护的本实用新型的范围。The basic principles, main features and advantages of the present utility model have been shown and described above. On the premise of not departing from the spirit and scope of the present utility model, the present utility model also has various changes and improvements, and these changes and improvements all fall into the claims. The scope of the utility model.

Claims (3)

1. a kind of filtering material or filter element air permeability detector, it is characterised in that be equipped with successively along airintake direction and pass through pipeline Connected pressure reducing purifying component, dedusting oil removing except water purification installation, decompressor, flow regulator, test specimen chucking device and Flow measurement device, pressure reducing purifying component are connect by pipeline with external compression air source, and test specimen chucking device is clamped in by test specimen Between, it is connected separately with air inlet pressure-measuring pipe and outlet pressure-measuring pipe, air inlet on the air inlet cavity of test specimen chucking device and outlet cavity Differential pressure measurement device, the flow regulator, flow measurement device and pressure difference are connected between pressure-measuring pipe and outlet pressure-measuring pipe Measuring device is connected respectively by circuit with test control system.
2. filtering material according to claim 1 or filter element air permeability detector, it is characterised in that:The flow is surveyed The end of amount device is connected with silencing means, which communicates to be formed with ambient atmosphere is equal with flow measurement device outlet Atmospheric pressure.
3. filtering material according to claim 1 or filter element air permeability detector, it is characterised in that:It is described by test specimen For filter paper, filter cloth, strainer, sheet-like filter material or sheet-like filter element.
CN201721629763.8U 2017-11-29 2017-11-29 A kind of filtering material or filter element air permeability detector Expired - Fee Related CN207540940U (en)

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Cited By (6)

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CN108801565A (en) * 2018-08-15 2018-11-13 高博集团有限公司 A kind of gasoline filter device for detecting sealability and its detection method
CN111077052A (en) * 2019-12-12 2020-04-28 中国石油化工股份有限公司 Performance evaluation device and method for oil field water injection filtering material
CN111337405A (en) * 2020-03-20 2020-06-26 山东伟基炭科技有限公司 Testing arrangement of graphite material's air permeability
CN111948116A (en) * 2020-09-09 2020-11-17 连云港绿田青湾空调净化设备有限公司 Air purification filter cloth detection device
CN112326530A (en) * 2020-11-05 2021-02-05 江苏江化聚氨酯产品质量检测有限公司 Detection apparatus for foam material air transmission rate
CN116593369A (en) * 2023-05-04 2023-08-15 安徽华烨特种材料有限公司 Air permeability detection device that canvas production was used

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108801565A (en) * 2018-08-15 2018-11-13 高博集团有限公司 A kind of gasoline filter device for detecting sealability and its detection method
CN108801565B (en) * 2018-08-15 2023-09-29 高博集团有限公司 Device and method for detecting tightness of gasoline filter
CN111077052A (en) * 2019-12-12 2020-04-28 中国石油化工股份有限公司 Performance evaluation device and method for oil field water injection filtering material
CN111077052B (en) * 2019-12-12 2022-05-27 中国石油化工股份有限公司 Performance evaluation device and method for oil field water injection filtering material
CN111337405A (en) * 2020-03-20 2020-06-26 山东伟基炭科技有限公司 Testing arrangement of graphite material's air permeability
CN111948116A (en) * 2020-09-09 2020-11-17 连云港绿田青湾空调净化设备有限公司 Air purification filter cloth detection device
CN111948116B (en) * 2020-09-09 2021-12-28 连云港绿田青湾空调净化设备有限公司 Air purification filter cloth detection device
CN112326530A (en) * 2020-11-05 2021-02-05 江苏江化聚氨酯产品质量检测有限公司 Detection apparatus for foam material air transmission rate
CN116593369A (en) * 2023-05-04 2023-08-15 安徽华烨特种材料有限公司 Air permeability detection device that canvas production was used

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