CN207539468U - A kind of just assembled enhanced reinforcing rib pipe and its supporting mechanism - Google Patents
A kind of just assembled enhanced reinforcing rib pipe and its supporting mechanism Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及加筋管技术领域,具体涉及一种便装配式加强型加筋管及其支撑机构。The utility model relates to the technical field of reinforced pipes, in particular to a conveniently assembled reinforced reinforced pipe and its supporting mechanism.
背景技术Background technique
加筋管是指内壁光滑,外壁带有径向加强筋的特殊结构的管材,由于径向加强筋采用工字钢结构,较传统直壁管材相比具有质量轻,强度高等优点,达到相同强度要求的加筋管较直壁管可节材40-60%,其优越的使用性能及良好的性价比,使得加筋管广泛应用于城镇建设排水、排污工程。Reinforced pipe refers to a pipe with a special structure that has a smooth inner wall and radial ribs on the outer wall. Since the radial ribs adopt an I-shaped steel structure, it has the advantages of light weight and high strength compared with traditional straight-walled pipes, reaching the same strength. The required reinforced pipe can save 40-60% of the material compared with the straight wall pipe. Its superior performance and good cost performance make the reinforced pipe widely used in urban construction drainage and sewage projects.
PVC-U(硬聚氯乙烯)加筋管是由PVC树脂经加热挤出,采用特殊模具和成形工艺生产的又一种新型PVC-U管道,它是20世纪90年代高新技术发展的产物。这种管材在相同的外压负荷能力下,比普通PVC-U实壁管节约30%的材料。PVC-U加筋管与PVC-U加筋管设计目的基本一致,实际上就是结构壁管材的一种。作为埋地排水、排污用大口径PVC-U管,其主要用途是:在重力的作用下把污水或雨水等排送到污水处理场或江河湖海中去,广泛应用于市政工程建设。另外还可用于农田灌溉、电力通讯、电缆保护以及工业排污等领域。PVC-U (rigid polyvinyl chloride) reinforced pipe is another new type of PVC-U pipe produced by heating and extruding PVC resin and using special molds and forming processes. It is the product of high-tech development in the 1990s. Under the same external pressure load capacity, this kind of pipe saves 30% of the material compared with ordinary PVC-U solid wall pipe. The design purpose of PVC-U reinforced pipe is basically the same as that of PVC-U reinforced pipe, and it is actually a kind of structural wall pipe. As a large-diameter PVC-U pipe for buried drainage and sewage, its main purpose is to discharge sewage or rainwater to sewage treatment plants or rivers, lakes and seas under the action of gravity, and is widely used in municipal engineering construction. In addition, it can also be used in fields such as farmland irrigation, power communication, cable protection and industrial sewage discharge.
一般来说,PVC-U加筋管经常被埋设在地下使用,例如埋地排水管道,属于无压管道,主要承受外压负载(通常内压负载忽略不计),而现有PVC-U加筋管制成的管道属于柔性管,抗外压能力差,破坏的形式是外压负载造成管材变形过大或压屈失稳,进而使其容易破裂而导致严重后果,这种性能影响到其广泛应用,特别是在较大城市的应用受到一定限制。Generally speaking, PVC-U reinforced pipes are often buried underground for use, such as buried drainage pipes, which are non-pressure pipes and mainly bear external pressure loads (usually internal pressure loads are ignored), while existing PVC-U reinforced pipes Pipes made of pipes are flexible pipes with poor resistance to external pressure. The form of damage is that the external pressure load causes excessive deformation or buckling of the pipe, which makes it easy to rupture and cause serious consequences. This performance affects its wide application. , especially the application in larger cities is subject to certain restrictions.
同时现有的一些农田灌溉、电力通讯、电缆保护及工业排污等领域,根据需要需将加筋管外设的或在拼接时,由于现有的加筋管不带支撑机构在外设或拼接造成不便。At the same time, in some existing fields such as farmland irrigation, electric power communication, cable protection and industrial sewage discharge, it is necessary to install the reinforced pipe outside or when splicing according to the needs. inconvenient.
实用新型内容Utility model content
针对现有技术中所存在的不足,本实用新型的目的在于提供一种便装配式加强型加筋管,解决了现有技术中加筋管外压造成管材变形过大或压屈失稳及现有的加筋管不带支撑机构给外设、拼接造成不便的技术问题。Aiming at the deficiencies in the prior art, the purpose of this utility model is to provide a conveniently assembled reinforced reinforced pipe, which solves the problem of excessive deformation or buckling instability of the pipe caused by the external pressure of the reinforced pipe in the prior art. The existing reinforced pipe does not have a supporting mechanism, which causes inconvenience to peripheral equipment and splicing.
为实现上述目的,本实用新型采用了如下的技术方案:一种便装配式加强型加筋管,包括加筋管管体,所述管体的管壁包括从外向内依次设置的外壁层、中空层及内壁层,所述管体的外壁上环形布设有多个主加强筋、次加强筋,主加强筋的高度高于次加强筋,所述主加强筋与管体外壁之间环形设有托架台肩,所述托架台肩的截面为楔形块状结构且与主加强筋成一体结构;In order to achieve the above object, the utility model adopts the following technical scheme: a conveniently assembled reinforced reinforced pipe, including a reinforced pipe body, the pipe wall of the pipe body includes an outer wall layer arranged sequentially from outside to inside, The hollow layer and the inner wall layer, the outer wall of the pipe body is provided with a plurality of main reinforcing ribs and secondary reinforcing ribs, the height of the main reinforcing ribs is higher than that of the secondary reinforcing ribs, and a ring is arranged between the main reinforcing ribs and the outer wall of the tube. There is a bracket shoulder, and the section of the bracket shoulder is a wedge-shaped block structure and is integrated with the main reinforcement;
所述内壁层内设有耐磨层,所述耐磨层上设有消声网,消声网由两层以上不同密度的丝网构成;The inner wall layer is provided with a wear-resistant layer, and the wear-resistant layer is provided with a noise-absorbing net, and the noise-absorbing net is composed of more than two layers of wire mesh with different densities;
所述次加强筋从外向内依次包括外侧材料层、角钢,所述角钢与管体外壁之间形成用于填充缓存材料的空隙层;The secondary reinforcing ribs sequentially include an outer material layer and an angle steel from the outside to the inside, and a gap layer for filling the buffer material is formed between the angle steel and the outer wall of the pipe;
所述管体的两端均预设有用于拼接的管接头,每个管接头包括软管及位于其两端的固定管形成的连接体,软管的外壁轴向布设有塑性软强筋,固定管靠近端部的内壁上开有环形安装槽,该安装槽与管体外壁端部的次加强筋配合。Both ends of the pipe body are preset with pipe joints for splicing. Each pipe joint includes a hose and a connecting body formed by a fixed pipe at both ends. An annular mounting groove is formed on the inner wall near the end of the pipe, and the mounting groove cooperates with the secondary reinforcing rib at the end of the outer wall of the pipe.
本实用新型还提出一种便装配式加强型加筋管支撑机构,包括用于安装上述所述的加筋管的支撑架,所述支撑架包括支座及位于支座上由两个呈半圆状且相向对接的半环形成的固定箍,所述固定箍内设有与其内壁匹配的缓冲圈。The utility model also proposes a conveniently assembled reinforced reinforced pipe support mechanism, which includes a support frame for installing the above-mentioned reinforced pipe. The support frame includes a support and is located on the support by two semicircular The fixing hoop is formed by half-rings that are shaped and butted against each other, and a buffer ring matching its inner wall is provided inside the fixing hoop.
相比于现有技术,本实用新型具有如下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
1、在加强筋上设置托架台肩,托架台肩厚度大于加强筋主体的厚度。这种结构可更好地保证加筋管高抗击强度的性能,当受到冲击力时,冲击力能被同轴波纹次加强筋所吸收。若次加强筋受到大的冲击力断裂时,断裂面将位于厚度较大的托架台肩处,且管体的外壁层和内壁层之间是中空层使得管体内壁层免于开裂,局部托架台肩的损坏对整个加筋管的影响甚微,不影响管体整体的结构的稳定性;1. A bracket shoulder is set on the reinforcing rib, and the thickness of the bracket shoulder is greater than the thickness of the main body of the reinforcing rib. This structure can better ensure the performance of the high impact strength of the reinforced pipe, and when subjected to an impact force, the impact force can be absorbed by the coaxial corrugated secondary ribs. If the secondary reinforcing rib is broken by a large impact force, the fracture surface will be located at the shoulder of the bracket with a large thickness, and there is a hollow layer between the outer wall layer and the inner wall layer of the pipe body to prevent the inner wall layer of the pipe from cracking, and the local The damage to the shoulder of the bracket has little effect on the entire reinforced pipe, and does not affect the overall structural stability of the pipe body;
2、通过在次加强筋内设置“V”字形角钢,增强了缠绕加筋管的强度,整体强度增加了几倍甚至几十倍;在两管道连接过程中,采用推土机回填时,加筋管受到从上至下的垂直于管体外部压力,由于“V”字形的角钢的开口朝向所述管体,外部压力大部分作用在该“V”字形的角钢上,从而使得管体(尤其是管口)不容易变形。在同环刚度级下,本实用新型加筋管所需要的原材料减少,且角钢成本低,降低了生产成本。在同环刚度级下,本实用新型加筋管整体重量减轻,降低了运输及吊装费用。本实用新型主要用作于埋地排水管;2. By setting the "V"-shaped angle steel in the secondary reinforcement, the strength of the wound reinforced pipe is enhanced, and the overall strength is increased several times or even dozens of times; in the process of connecting the two pipelines, when the bulldozer is used for backfilling, the reinforced pipe Subject to the external pressure perpendicular to the pipe body from top to bottom, since the opening of the "V"-shaped angle steel faces the pipe body, most of the external pressure acts on the "V"-shaped angle steel, so that the pipe body (especially Nozzle) is not easily deformed. Under the same ring rigidity level, the raw materials required for the reinforced pipe of the utility model are reduced, and the cost of the angle steel is low, which reduces the production cost. Under the same ring stiffness level, the overall weight of the reinforced pipe of the utility model is reduced, and the transportation and hoisting costs are reduced. The utility model is mainly used for buried drainage pipes;
3、加筋管内壁的耐磨层保护了管体的内壁不被污水中的颗粒物质磨损,耐磨层上设置的消声网消减了水流的噪声;中空层与消声网的设置使得管体降噪效果更佳;3. The wear-resistant layer on the inner wall of the reinforced pipe protects the inner wall of the pipe body from being worn by the particulate matter in the sewage, and the noise-absorbing net set on the wear-resistant layer reduces the noise of the water flow; the setting of the hollow layer and the noise-absorbing net makes the pipe Body noise reduction effect is better;
4、连接头的设置,在应用时方便拼装,提升了安装效率;4. The setting of the connector makes it easy to assemble during application and improves the installation efficiency;
5、支撑架的设置,在安装时便于将管体支撑起达到方便拼装的目的,同时如管体布设在外漏的环境中式,可通过支撑架对其进行支撑,所述支撑架包括支座及位于支座上由两个呈半圆状且相向对接的半环形成的固定箍,方便固定拆装,所述固定箍内设有与其内壁匹配的缓冲圈,对加筋管起到缓冲保护的作用。5. The setting of the support frame is convenient for supporting the pipe body to achieve the purpose of convenient assembly during installation. At the same time, if the pipe body is arranged in an environment with external leakage, it can be supported by the support frame. The support frame includes a support and The fixing hoop is formed by two semicircular and oppositely butted half rings on the support, which is convenient for fixing and disassembling. The fixing hoop is equipped with a buffer ring matching its inner wall, which plays a role of buffer protection for the reinforced pipe .
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型装配的结构示意图;Fig. 2 is the structural representation of the utility model assembly;
图3为本实用新型中连接头的结构示意;Fig. 3 is the structural representation of connector in the utility model;
图4为本实用新型支撑架的结构示意图;Fig. 4 is the structural representation of the utility model support frame;
图5位本实用新型次加强筋的结构示意图。Fig. 5 is a structural schematic diagram of the utility model's secondary reinforcing rib.
具体实施方式Detailed ways
下面通过具体实施方式对本实用新型作进一步详细的说明:The utility model is described in further detail below by means of specific embodiments:
说明书附图中的附图标记包括:管体1、中空层2、主加强筋3、次加强筋4、托架台肩5、安装槽6、管接头7、耐磨层8、消声网9、支座10、固定箍11、缓冲圈12、支撑臂13、软管71、软强筋72、固定管73、外侧材料层41、角钢42、空隙层43。The reference signs in the drawings of the specification include: pipe body 1, hollow layer 2, main rib 3, secondary rib 4, bracket shoulder 5, installation groove 6, pipe joint 7, wear-resistant layer 8, noise reduction net 9. Support 10, fixing hoop 11, buffer ring 12, support arm 13, hose 71, soft and strong rib 72, fixing pipe 73, outer material layer 41, angle steel 42, void layer 43.
实施例Example
参考图1~图5所示:一种便装配式加强型加筋管,包括加筋管管体1,所述管体1的管壁包括从外向内依次设置的外壁层、中空层2及内壁层,中空层2为真空层,便于降低水流的声音,达到降噪的目的。所述管体1的外壁上环形布设有多个主加强筋3、次加强筋4,主加强筋3的高度高于次加强筋4,所述主加强筋3与管体1外壁之间环形设有托架台肩5,所述托架台肩5呈等腰梯形;所述托架台肩5的截面为楔形块状结构且与主加强筋3成一体结构;在加强筋上设置托架台肩5,托架台肩5厚度大于加强筋主体的厚度。这种结构可更好地保证加筋管高抗击强度的性能,当受到冲击力时,冲击力能被同轴次加强筋4所吸收。若次加强筋4受到大的冲击力断裂时,断裂面将位于厚度较大的托架台肩5处,从而可以使管材内壁免于开裂,局部托架台肩5的损坏对整个加筋管的影响是甚微的。Referring to Fig. 1 to Fig. 5, a kind of reinforced reinforced pipe for easy assembly includes a reinforced pipe body 1, and the pipe wall of the pipe body 1 includes an outer wall layer, a hollow layer 2 and a hollow layer arranged sequentially from outside to inside. The inner wall layer and the hollow layer 2 are vacuum layers, which are convenient to reduce the sound of water flow and achieve the purpose of noise reduction. The outer wall of the pipe body 1 is provided with a plurality of main reinforcement ribs 3 and secondary reinforcement ribs 4 in a circular arrangement, the height of the main reinforcement ribs 3 is higher than the secondary reinforcement ribs 4, and the ring between the main reinforcement ribs 3 and the outer wall of the pipe body 1 is A bracket shoulder 5 is provided, and the bracket shoulder 5 is an isosceles trapezoid; the section of the bracket shoulder 5 is a wedge-shaped block structure and is integrated with the main rib 3; a bracket is set on the rib The frame shoulder 5, the thickness of the bracket shoulder 5 is greater than the thickness of the rib main body. This structure can better ensure the performance of the high impact strength of the reinforced pipe, and when subjected to impact force, the impact force can be absorbed by the coaxial secondary rib 4 . If the secondary reinforcing rib 4 is broken by a large impact force, the fracture surface will be located at the thicker bracket shoulder 5, so that the inner wall of the pipe can be prevented from cracking, and the damage of the local bracket shoulder 5 will affect the whole reinforced tube. The impact is minimal.
所述内壁层内设有耐磨层8,所述耐磨层8上设有消声网9,消声网9由两层以上不同密度的钢丝网构成;加筋管内壁的耐磨层8保护了管体1的内壁不被污水中的颗粒物质磨损,耐磨层8上设置的消声网9消减了水流的噪声。各丝网的密度分别为1-300目。The inner wall layer is provided with a wear-resistant layer 8, and the wear-resistant layer 8 is provided with a muffler net 9, and the muffler net 9 is composed of more than two layers of steel wire mesh with different densities; the wear-resistant layer 8 of the inner wall of the reinforced pipe is The inner wall of the pipe body 1 is protected from being worn by the particulate matter in the sewage, and the muffler net 9 provided on the wear-resistant layer 8 reduces the noise of the water flow. The density of each screen is 1-300 mesh respectively.
所述次加强筋从外向内依次包括外侧材料层、角钢42,所述角钢42与管体1外壁之间为用于填充缓存材料的空隙层43;通过在次加强筋4内设置“V”字形角钢42,增强了缠绕加筋管的强度,整体强度增加了几倍甚至几十倍。在两管道连接过程中,采用推土机回填时,FRPP钢带缠绕加筋管受到从上至下的垂直于圆筒状管壁外圆的外部压力,由于“V”字形的角钢42的开口朝向所述管体1内壁,外部压力大部分作用在该“V”字形的角钢42上,从而使得管材(尤其是管口)不容易变形。在同环刚度级下,本实用新型加筋管所需要的原材料减少,且角钢42成本低,降低了生产成本。在同环刚度级下,本实用新型加筋管整体重量减轻,降低了运输及吊装费用。本实用新型主要用作于埋地排水管,角钢42的内侧可以填充满FRPP材料,也可以留有一部分空隙。The secondary reinforcement includes an outer material layer and an angle steel 42 from the outside to the inside. Between the angle steel 42 and the outer wall of the pipe body 1 is a gap layer 43 for filling buffer materials; by setting a "V" in the secondary reinforcement 4 The zigzag angle steel 42 enhances the strength of the wound reinforced pipe, and the overall strength increases several times or even dozens of times. During the connection process of the two pipelines, when the bulldozer is used for backfilling, the FRPP steel strip-wound reinforced pipe is subjected to external pressure from top to bottom perpendicular to the outer circle of the cylindrical pipe wall. Since the opening of the "V"-shaped angle steel 42 faces the Referring to the inner wall of the pipe body 1, most of the external pressure acts on the "V"-shaped angle steel 42, so that the pipe material (especially the nozzle) is not easily deformed. Under the same ring stiffness level, the raw materials required for the reinforced pipe of the utility model are reduced, and the cost of the angle steel 42 is low, which reduces the production cost. Under the same ring stiffness level, the overall weight of the reinforced pipe of the utility model is reduced, and the transportation and hoisting costs are reduced. The utility model is mainly used for buried drainage pipes, and the inner side of the angle steel 42 can be filled with FRPP material, and a part of space can also be left.
所述管体1的两端均预设有用于拼接的管接头7,每个管接头7包括由软管71及位于其两端的固定管形成的连接体,软管71的设置便于不同角度的安装环境中弯折,便于调节相互拼装的加筋管的连接处的角度;软管71的外壁轴向布设有塑性软强筋72,软强筋72对连接头起到加强的作用;提高了连接头的强度;固定管靠近端部的内壁上开有环形安装槽6,该安装槽6与管体1外壁端部的次加强筋4配合。在安装时将管体1放入预开的沟槽内,相邻的管体1之间采用连接头将两管体1连接成一体,在拼装时,固定管上的安装槽6与管体1端部边缘位置处的次加强筋相配合拼装,便于拼装,安装后不易脱落;利用管体1端部边缘位置处的次加强筋与安装槽6配合,无需单独设置配合装配凸起,节省工序、成本。Both ends of the pipe body 1 are preset with pipe joints 7 for splicing. Each pipe joint 7 includes a connecting body formed by a hose 71 and a fixed pipe at its two ends. The hose 71 is arranged to facilitate different angles. Bending in the installation environment, it is convenient to adjust the angle of the connection of the reinforced pipes assembled with each other; the outer wall of the hose 71 is axially equipped with plastic soft and strong ribs 72, and the soft and strong ribs 72 play a role in strengthening the joint; The strength of the connector; the inner wall near the end of the fixed pipe is provided with an annular installation groove 6, and the installation groove 6 cooperates with the secondary reinforcing rib 4 at the end of the outer wall of the pipe body 1. When installing, put the pipe body 1 into the pre-opened groove, and use the connecting head between the adjacent pipe bodies 1 to connect the two pipe bodies 1 into one. When assembling, the installation groove 6 on the fixed pipe and the pipe body The secondary reinforcing ribs at the edge of the end of the pipe body 1 are assembled together, which is convenient for assembly and not easy to fall off after installation; the secondary reinforcing rib at the edge of the end of the pipe body 1 is used to cooperate with the installation groove 6, and there is no need to separately set up matching assembly protrusions, saving process, cost.
如图4所述,一种便装配式加强型加筋管支撑机构,包括用于安装上述所述的加筋管的支撑架,所述支撑架包括支座10及位于支座10上由两个呈半圆状且相向对接的半环形成的固定箍11,所述固定箍11内设有与其内壁匹配的缓冲圈12。每个支座10上固定有至少两个间隔设置的固定箍11。所述支座10包括底座、支撑臂13,所述支撑臂13的下端固定在底座上,上端为与半环的外壁匹配的弧形结构,该弧形结构与半环固定连接;所述支撑臂13的侧面与其垂直抵靠设有加强板,加强板的上端与半环的上端抵靠,下端与底座固定。在安装的过程中,在拼装管体1时,为了便于拼装通过支撑机构将管体1支撑起。使用时,将支撑架的支座10固定在开设的沟槽内,打开其中一个固定箍11上对设的上半环,将管体1置于下半环内,再将上半环与下半环对接后卡固;再将另外一个管体1置于另一固定箍11的上对设的上半环,将另一个管体1置于该下半环内,再将该上半环与下半环对接后卡固。缓冲圈12的设置在安装管体1时对管体1起到缓冲的作用,防止对管体1造成损伤。As shown in Figure 4, a support mechanism for a conveniently assembled reinforced reinforced pipe includes a support frame for installing the above-mentioned reinforced pipe, and the support frame includes a support 10 and is located on the support 10 by two A fixing hoop 11 formed of semicircular and oppositely butted half rings, the fixing hoop 11 is provided with a buffer ring 12 matching its inner wall. At least two fixing hoops 11 arranged at intervals are fixed on each support 10 . Described bearing 10 comprises base, support arm 13, and the lower end of described support arm 13 is fixed on the base, and the upper end is the arc structure that matches the outer wall of half ring, and this arc structure is fixedly connected with half ring; The side of the arm 13 is vertically abutted with a reinforcement plate, the upper end of the reinforcement plate abuts against the upper end of the half ring, and the lower end is fixed to the base. During the installation process, when the pipe body 1 is assembled, the pipe body 1 is supported by a support mechanism for the convenience of assembly. When in use, fix the support 10 of the support frame in the groove provided, open the upper half ring on one of the fixing hoops 11, place the pipe body 1 in the lower half ring, and then connect the upper half ring to the lower half ring. After the half rings are docked, they are clamped; then another pipe body 1 is placed on the upper half ring opposite to the other fixing hoop 11, another pipe body 1 is placed in the lower half ring, and then the upper half ring It is fastened after docking with the lower half ring. The arrangement of the buffer ring 12 plays a role of buffering the pipe body 1 when the pipe body 1 is installed, so as to prevent damage to the pipe body 1 .
最后说明的是,以上实施例仅用以说明本实用新型的技术方案而非限制,尽管参照较佳实施例对本实用新型进行了详细说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的宗旨和范围,其均应涵盖在本实用新型的权利要求范围当中。Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present utility model without limitation. Although the utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the utility model can be Modifications or equivalent replacements of the technical solutions without departing from the purpose and scope of the technical solutions of the utility model shall be covered by the claims of the utility model.
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