CN207538843U - Waterproof cloth trolley steel cable swelling device - Google Patents
Waterproof cloth trolley steel cable swelling device Download PDFInfo
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- CN207538843U CN207538843U CN201721696349.9U CN201721696349U CN207538843U CN 207538843 U CN207538843 U CN 207538843U CN 201721696349 U CN201721696349 U CN 201721696349U CN 207538843 U CN207538843 U CN 207538843U
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Abstract
本实用新型公开了一种防水布台车钢绳涨紧装置,主架安装在防水布台车的机架上,螺母通过螺纹套装在竖向的丝杆上,丝杆的一端通过弹簧与活动滑轮安装座连接,活动滑轮安装在活动滑轮安装座上,两个固定滑轮安装座分别安装在主架上,两个固定滑轮分别安装在两个固定滑轮安装座上,活动滑轮位于两个固定滑轮之间但高度不同,钢绳依次绕过第一个固定滑轮、活动滑轮和第二个固定滑轮。本实用新型通过设置活动滑轮并通过弹簧和丝杆来实现活动滑轮的竖向位置的小幅度自适应调节和较大幅度手动调节,有效解决了钢绳在使用中因各种原因导致的钢绳松紧度变化导致的无法正常工作的问题,而且避免了钢绳断裂的风险,使用安全可靠。
The utility model discloses a steel rope tensioning device for a waterproof cloth trolley. The main frame is installed on the frame of the waterproof cloth trolley. The pulley mounting base is connected, the movable pulley is installed on the movable pulley mounting base, the two fixed pulley mounting bases are respectively installed on the main frame, the two fixed pulleys are respectively installed on the two fixed pulley mounting bases, and the movable pulley is located on the two fixed pulley mounting bases. Between but different heights, the steel rope goes around the first fixed pulley, the movable pulley and the second fixed pulley in turn. The utility model realizes small self-adaptive adjustment and relatively large manual adjustment of the vertical position of the movable pulley by setting the movable pulley and using the spring and the screw rod, which effectively solves the problem of the steel rope caused by various reasons during the use of the steel rope. The problem of not working properly caused by the change of tightness, and avoiding the risk of steel rope breakage, is safe and reliable to use.
Description
技术领域technical field
本实用新型涉及一种防水布台车的辅助装置,尤其涉及一种防水布台车钢绳涨紧装置。The utility model relates to an auxiliary device for a waterproof cloth trolley, in particular to a steel rope tensioning device for a waterproof cloth trolley.
背景技术Background technique
防水布台车是一种用于在隧道内敷设防水布的工程台车,其基本原理是:利用安装在台车中部的卷扬机带动钢绳,台车的两侧分别分布钢绳,台车的顶部中间位置安装防水布,两侧的钢绳分别带动防水布向两侧及下方敷设在隧道的圆形内壁上。工作过程中,分布在台车两侧且通过卷扬机带动的钢绳拉动防水布及运动组件,使防水布及运动组件在台车两侧的轨道上运动。The tarpaulin trolley is a kind of engineering trolley used for laying waterproof cloth in the tunnel. Its basic principle is: use the winch installed in the middle of the trolley to drive the steel ropes, and the steel ropes are distributed on both sides of the trolley. A waterproof cloth is installed in the middle of the top, and the steel ropes on both sides respectively drive the waterproof cloth to lay on the circular inner wall of the tunnel to both sides and downward. During the working process, the steel rope distributed on both sides of the trolley and driven by the winch pulls the waterproof cloth and moving components, so that the waterproof cloth and moving components move on the tracks on both sides of the trolley.
实际应用中,由于轨道的精度不够、防水布的位置变化导致钢绳的拉力变化,加上钢绳自身的柔韧性因素,最终导致钢绳自身的松紧度在不同时间会发生变化,由于钢绳与卷扬机通过摩擦力来使钢绳运动,而钢绳的松紧度变化就可能使摩擦力变化,在钢绳与卷扬机之间的摩擦力较小时,钢绳会在卷扬机上打滑,最终导致无法工作。In practical applications, due to the insufficient precision of the track, the change of the position of the tarpaulin, the tension of the steel rope changes, and the flexibility of the steel rope itself, the tightness of the steel rope itself will eventually change at different times. The steel rope moves with the hoist through friction, and the change in the tightness of the steel rope may cause the friction to change. When the friction between the steel rope and the hoist is small, the steel rope will slip on the hoist, eventually resulting in failure to work .
以往常用来解决以上问题的方法是:在钢绳上挂配重(比如一定重量的水泥块),靠配重自身的重力能有效地拉紧钢绳,以保证钢绳与卷扬机的摩擦力。然而该方法使配重悬吊在空中,钢绳与配重上的滑轮不断摩擦,容易导致钢绳断裂,从而引发安全事故。In the past, the method commonly used to solve the above problems is: hang a counterweight (such as a certain weight of cement block) on the steel rope, and rely on the gravity of the counterweight itself to effectively tighten the steel rope to ensure the friction between the steel rope and the hoist. However, this method makes the counterweight suspended in the air, and the steel rope and the pulley on the counterweight are constantly rubbed, which easily causes the steel rope to break, thereby causing a safety accident.
实用新型内容Utility model content
本实用新型的目的就在于为了解决上述问题而提供一种安全可靠的防水布台车钢绳涨紧装置。The purpose of this utility model is to provide a safe and reliable steel rope tensioning device for tarpaulin trolley in order to solve the above problems.
本实用新型通过以下技术方案来实现上述目的:The utility model realizes above-mentioned purpose through following technical scheme:
一种防水布台车钢绳涨紧装置,所述防水布台车的机架上设有用于牵引防水布的钢绳,所述防水布台车钢绳涨紧装置包括主架、丝杆、螺母、弹簧、活动滑轮、活动滑轮安装座、固定滑轮和固定滑轮安装座,所述主架安装在所述机架上,所述螺母通过螺纹套装在竖向的所述丝杆上,所述丝杆的一端与所述弹簧的一端连接,所述螺母和所述弹簧分别位于所述主架的横架的上下两侧,所述弹簧的另一端与所述活动滑轮安装座连接,所述活动滑轮安装在所述活动滑轮安装座上,两个横向排列且高度相同的所述固定滑轮安装座分别安装在所述主架上,两个所述固定滑轮分别安装在两个所述固定滑轮安装座上,所述活动滑轮位于两个所述固定滑轮之间但高度不同,所述钢绳依次绕过第一个所述固定滑轮、所述活动滑轮和第二个所述固定滑轮。A steel rope tensioning device for a waterproof cloth trolley, the frame of the waterproof cloth trolley is provided with a steel rope for pulling the waterproof cloth, and the steel rope tensioning device for the waterproof cloth trolley includes a main frame, a screw rod, Nut, spring, movable pulley, movable pulley mount, fixed pulley and fixed pulley mount, the main frame is installed on the frame, the nut is threaded on the vertical screw rod, the One end of the screw rod is connected with one end of the spring, the nut and the spring are respectively located on the upper and lower sides of the horizontal frame of the main frame, the other end of the spring is connected with the movable pulley mounting seat, the The movable pulley is installed on the movable pulley mounting seat, and the two fixed pulley mounting seats arranged horizontally and with the same height are installed on the main frame respectively, and the two fixed pulleys are installed on the two fixed pulleys respectively. On the mounting seat, the movable pulley is located between the two fixed pulleys but at different heights, and the steel rope goes around the first fixed pulley, the movable pulley and the second fixed pulley in sequence.
上述结构中,主架用作整个钢绳涨紧装置的安装基础,其具体结构根据实际需要而定,只要满足使用要求即可;丝杆用作弹簧的安装基础并与螺母配合实现弹簧应力的调节;弹簧一方面通过自身的应力实现活动滑轮的竖向位置的小幅度自适应调节,从而实现钢绳的涨紧度的小幅度自适应调节,另一方面通过丝杆带动实现活动滑轮的竖向位置的较大幅度调节和钢绳的涨紧度的较大幅度调节;活动滑轮用于与活动滑轮安装座、弹簧和丝杆配合实现自身的竖向位置调节,从而实现钢绳的涨紧度调节;固定滑轮和固定滑轮安装座配合实现对钢绳的定位和变向功能,从而配合活动滑轮实现钢绳的涨紧度调节。In the above structure, the main frame is used as the installation basis of the entire steel rope tensioning device, and its specific structure is determined according to actual needs, as long as it meets the requirements of use; the screw rod is used as the installation basis of the spring and cooperates with the nut to realize the tension of the spring. Adjustment; On the one hand, the spring realizes the small self-adaptive adjustment of the vertical position of the movable pulley through its own stress, so as to realize the small self-adaptive adjustment of the tension of the steel rope; Larger adjustment to the vertical position and larger adjustment of the tension of the steel rope; the movable pulley is used to cooperate with the movable pulley mounting seat, spring and screw rod to realize its own vertical position adjustment, so as to realize the tension of the steel rope The fixed pulley and the fixed pulley mounting seat cooperate to realize the positioning and direction changing functions of the steel rope, so as to cooperate with the movable pulley to realize the tension adjustment of the steel rope.
为了防止活动滑轮水平选装影响钢绳运动,所述活动滑轮安装座为非圆形且被所述主架的竖架限位使其不能在水平方向旋转且只能上下移动;为了便于加工,所述活动滑轮安装座为方形,所述主架的竖架合围形成横向截面为方形的中部空间。In order to prevent the horizontal selection of the movable pulley from affecting the movement of the steel rope, the mounting seat of the movable pulley is non-circular and is limited by the vertical frame of the main frame so that it cannot rotate in the horizontal direction and can only move up and down; in order to facilitate processing, The mounting seat of the movable pulley is square, and the vertical frame of the main frame encloses to form a central space with a square cross section.
具体地,所述主架的横架为横向钢板,所述主架的竖架为两条双槽钢,所述双槽钢的两端分别与两个所述横向钢板焊接连接,安装所述丝杆的所述横向钢板上设有用于所述丝杆穿过的丝杆通孔,下部的所述横向钢板上设有用于所述钢绳穿过的钢绳通孔。Specifically, the horizontal frame of the main frame is a horizontal steel plate, the vertical frame of the main frame is two double-channel steel, and the two ends of the double-channel steel are respectively welded and connected with the two horizontal steel plates, and the installation of the The horizontal steel plate of the screw rod is provided with a screw rod through hole for the screw rod to pass through, and the lower horizontal steel plate is provided with a steel rope through hole for the steel rope to pass through.
具体地,所述活动滑轮安装座上安装有两个第一耳板,两个所述第一耳板之间安装有第一销轴,所述活动滑轮的中部设有第一轴承,所述第一轴承套装在所述第一销轴上;所述固定滑轮安装座为两个第二耳板,两个所述第二耳板之间安装有第二销轴,所述固定滑轮的中部设有第二轴承,所述第二轴承套装在所述第二销轴上。Specifically, two first ear plates are installed on the movable pulley mounting seat, a first pin shaft is installed between the two first ear plates, a first bearing is provided in the middle of the movable pulley, and the The first bearing is sleeved on the first pin shaft; the mounting seat of the fixed pulley is two second ear plates, and the second pin shaft is installed between the two second ear plates, and the middle part of the fixed pulley A second bearing is provided, and the second bearing is sleeved on the second pin shaft.
为了实现更好的钢绳涨紧效果,所述活动滑轮的直径大于所述固定滑轮的直径。In order to achieve a better tensioning effect of the steel rope, the diameter of the movable pulley is larger than that of the fixed pulley.
为了便于控制丝杠的竖向移动,所述螺母的外侧设有用于手动旋转所述螺母的旋转手柄。In order to control the vertical movement of the lead screw, a rotating handle for manually rotating the nut is provided on the outside of the nut.
为了便于旋转螺母,所述螺母与所述主架之间设有垫片。In order to facilitate the rotation of the nut, a gasket is provided between the nut and the main frame.
具体地,所述丝杆的上端穿过所述主架的横架后与所述螺母连接,所述丝杆的下端与所述弹簧连接,所述弹簧为拉簧,两个所述固定滑轮安装座分别安装于所述主架的下部的两侧。Specifically, the upper end of the screw rod passes through the cross frame of the main frame and is connected to the nut, the lower end of the screw rod is connected to the spring, the spring is a tension spring, and the two fixed pulleys The mounting bases are installed on both sides of the lower part of the main frame respectively.
本实用新型的有益效果在于:The beneficial effects of the utility model are:
本实用新型通过设置活动滑轮并通过弹簧和丝杆来实现活动滑轮的竖向位置的小幅度自适应调节和较大幅度手动调节,使防水布台车钢绳无论是因为使用时间太长导致松紧度小幅度降低还是因为台车部件位置变化使钢绳的松紧度较大幅度降低都能够实现松紧度的快速调节,有效解决了钢绳在使用中因各种原因导致的钢绳松紧度变化导致的无法正常工作的问题,而且不需配重,同时钢绳与滑轮接触,减小了摩擦,避免了钢绳断裂的风险,使用安全可靠。The utility model realizes the small-range self-adaptive adjustment and relatively large-scale manual adjustment of the vertical position of the movable pulley by setting the movable pulley and the spring and the screw rod, so that the steel rope of the tarpaulin trolley is tight no matter it is caused by too long use time. Whether the tension is slightly reduced or the tightness of the steel rope is greatly reduced due to the change of the position of the trolley parts, the tightness can be adjusted quickly, which effectively solves the problem of the change in the tightness of the steel rope caused by various reasons during the use of the steel rope. The problem of not working properly, and no counterweight is needed, and the steel rope is in contact with the pulley, which reduces friction and avoids the risk of steel rope breaking, and is safe and reliable to use.
附图说明Description of drawings
图1是采用本实用新型所述防水布台车钢绳涨紧装置的防水布台车的主视结构示意图;Fig. 1 is the front view structure diagram of the waterproof cloth trolley adopting the steel rope tensioning device of the waterproof cloth trolley described in the utility model;
图2是本实用新型所述防水布台车钢绳涨紧装置的主视结构示意图;Fig. 2 is a front structural schematic diagram of the steel rope tensioning device of the tarpaulin trolley described in the utility model;
图3是本实用新型所述防水布台车钢绳涨紧装置的右视结构示意图。Fig. 3 is a right view structural diagram of the steel rope tensioning device of the tarpaulin trolley according to the utility model.
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步说明:Below in conjunction with accompanying drawing, the utility model is further described:
如图1所示,本实用新型所述防水布台车1的机架上设有用于牵引防水布5的钢绳8,图1中还示出了伸缩液压缸3、气囊4、液压站2、卷扬机6、滑轮7、无轨行走系统10和本实用新型所述防水布台车钢绳涨紧装置9,其中的防水布5、钢绳8、伸缩液压缸3、气囊4、液压站2、卷扬机6、滑轮7和行走系统10都是防水布台车1的现有常规结构,防水布台车钢绳涨紧装置9是本实用新型的新结构;如图2和图3所示,本实用新型所述防水布台车钢绳涨紧装置9包括主架14、丝杆11、螺母12、垫片13、拉簧15、活动滑轮18、活动滑轮安装座16、第一耳板17、固定滑轮24和第二耳板22,主架14安装在防水布台车1的机架上,主架14包括横架和竖架,主架14的横架为横向钢板,主架14的竖架为两条双槽钢,两条所述双槽钢合围形成横向截面为方形的中部空间,所述双槽钢的两端分别与两个所述横向钢板焊接连接,上部的所述横向钢板上设有用于丝杆11穿过的丝杆通孔,下部的所述横向钢板上设有用于钢绳8穿过的钢绳通孔,活动滑轮安装座16为方形且被主架的竖架限位使其不能在水平方向旋转且只能上下移动,丝杆11的上端由下而上依次穿过主架14的上部的横向钢板上的丝杆通孔和垫片13上的垫片通孔后与螺母12连接,垫片13设于螺母12与主架14的上部的横向钢板之间,螺母12通过螺纹套装在竖向的丝杆11上,螺母12的外侧设有用于手动旋转螺母12的旋转手柄,丝杆11的下端与拉簧15的上端连接,拉簧15的下端与活动滑轮安装座16连接,活动滑轮安装座16的下部安装有两个第一耳板17,两个第一耳板17之间安装有第一销轴19,活动滑轮18的中部设有第一轴承25,第一轴承25套装在第一销轴19上,两组横向排列且高度相同的第二耳板22分别通过耳板螺栓20和耳板螺帽21安装在主架14的下部的两侧,两个固定滑轮24分别安装在两组第二耳板22上,每一组第二耳板22包括两个第二耳板22,每一组内的两个第二耳板22之间安装有第二销轴23,固定滑轮24的中部设有第二轴承26,第二轴承26套装在第二销轴23上,两个固定滑轮24的高度相同,活动滑轮18位于两个固定滑轮24之间但高度不同,活动滑轮18高于两个固定滑轮24,钢绳8依次绕过第一个固定滑轮24、活动滑轮18和第二个固定滑轮24,活动滑轮18的直径大于固定滑轮24的直径。As shown in Figure 1, the frame of the waterproof cloth trolley 1 described in the utility model is provided with a steel rope 8 for pulling the waterproof cloth 5, and a telescopic hydraulic cylinder 3, an air bag 4, and a hydraulic station 2 are also shown in Figure 1 , hoist 6, pulley 7, trackless walking system 10 and the waterproof cloth trolley steel rope tensioning device 9 described in the utility model, wherein the waterproof cloth 5, steel rope 8, telescopic hydraulic cylinder 3, air bag 4, hydraulic station 2, Hoist 6, pulley 7 and walking system 10 all are existing conventional structures of waterproof cloth trolley 1, and waterproof cloth trolley steel rope tensioning device 9 is the new structure of the present utility model; As shown in Figure 2 and Figure 3, this The steel rope tensioning device 9 of the tarpaulin trolley described in the utility model includes a main frame 14, a screw mandrel 11, a nut 12, a gasket 13, an extension spring 15, a movable pulley 18, a movable pulley mounting seat 16, a first ear plate 17, Fixed pulley 24 and second ear plate 22, main frame 14 is installed on the frame of tarpaulin trolley 1, and main frame 14 comprises horizontal frame and vertical frame, and the horizontal frame of main frame 14 is horizontal steel plate, and the vertical frame of main frame 14 The frame is two double-channel steels, and the two double-channel steels encircle to form a central space with a square cross section. The top is provided with a screw hole for the screw rod 11 to pass through, and the lower horizontal steel plate is provided with a steel rope through hole for the steel rope 8 to pass through. The movable pulley mounting seat 16 is square and is supported by the vertical frame of the main frame. The limit makes it unable to rotate in the horizontal direction and can only move up and down. The upper end of the screw mandrel 11 passes through the screw mandrel through hole on the transverse steel plate on the top of the main frame 14 and the gasket on the gasket 13 from bottom to top successively. The hole is connected with the nut 12. The gasket 13 is arranged between the nut 12 and the upper horizontal steel plate of the main frame 14. The nut 12 is set on the vertical screw rod 11 by threads. The rotary handle of 12, the lower end of screw mandrel 11 is connected with the upper end of extension spring 15, and the lower end of extension spring 15 is connected with movable pulley mount 16, and the bottom of movable pulley mount 16 is equipped with two first ear plates 17, two The first pin shaft 19 is installed between the first lugs 17, the middle part of the movable pulley 18 is provided with the first bearing 25, the first bearing 25 is sleeved on the first pin shaft 19, two groups of horizontally arranged and the same height of the second Ear plates 22 are installed on both sides of the bottom of main frame 14 through ear plate bolts 20 and ear plate nuts 21 respectively, and two fixed pulleys 24 are installed on two groups of second ear plates 22 respectively, and each group of second ear plates 22 includes two second lugs 22, a second pin 23 is installed between the two second lugs 22 in each group, the middle part of the fixed pulley 24 is provided with a second bearing 26, and the second bearing 26 is sleeved on On the second bearing pin 23, the heights of the two fixed pulleys 24 are the same, the movable pulley 18 is located between the two fixed pulleys 24 but different in height, the movable pulley 18 is higher than the two fixed pulleys 24, and the steel rope 8 walks around the first A fixed pulley 24, a movable pulley 18 and a second fixed pulley 24, the diameter of the movable pulley 18 is greater than the diameter of the fixed pulley 24.
如图1、图2和图3所示,使用时,由于钢绳8从防水布台车1的两侧分别牵引防水布5,所以,本实用新型采用两个防水布台车钢绳涨紧装置9,分别将两个防水布台车钢绳涨紧装置9的主架14连接或焊接到防水布台车1的机架上与两侧的钢绳8相对应的位置,两侧的钢绳8分别从对应的防水布台车钢绳涨紧装置9的第一个固定滑轮24进入到涨紧装置内部,再绕过活动滑轮18变化方向,从第二个固定滑轮24离开涨紧装置。由于钢绳8较长,而且钢绳8连接的物件在不同的位置其受力大小是不一样的,这就导致钢绳8自身的柔韧度发生变化,与卷扬机6的摩擦力就发生变化。如钢绳8的松紧度变化(一般为降低)较大时,可以通过旋转螺母12来调节丝杆11的高度,从而调节活动滑轮18的高度,如钢绳8的松紧度变化较小时,可由装置内的拉簧15直接进行自适应调节,最终确保钢绳8始终处于绷紧的状态。As shown in Figure 1, Figure 2 and Figure 3, when in use, since the steel rope 8 pulls the waterproof cloth 5 from both sides of the waterproof cloth trolley 1, the utility model adopts two waterproof cloth trolley steel ropes to tighten The device 9 is to respectively connect or weld the main frame 14 of the steel rope tensioning device 9 of the two waterproof cloth trolleys to the position corresponding to the steel ropes 8 on both sides on the frame of the waterproof cloth trolley 1, and the steel ropes on both sides The rope 8 enters the inside of the tensioning device from the first fixed pulley 24 of the steel rope tensioning device 9 of the corresponding tarpaulin trolley, then bypasses the movable pulley 18 to change direction, and leaves the tensioning device from the second fixed pulley 24 . Since the steel rope 8 is longer, and the objects connected by the steel rope 8 are not the same in different positions, the flexibility of the steel rope 8 itself changes, and the friction with the hoist 6 changes. For example, when the tightness of the steel rope 8 changes (generally decreases), the height of the screw 11 can be adjusted by rotating the nut 12, thereby adjusting the height of the movable pulley 18. If the tightness of the steel rope 8 changes little, it can be adjusted by The extension spring 15 in the device is directly self-adaptively adjusted, finally ensuring that the steel rope 8 is always in a tight state.
根据主架14的实际安装位置,上述结构还可以进行如下变化:According to the actual installation position of the main frame 14, the above structure can also be changed as follows:
活动滑轮18低于两个固定滑轮24,螺母12安装于丝杆11的下端,拉簧15改为压簧且安装在丝杆11的上端,其它结构进行对应的适应性变化即可;这种结构与上述结构本质相同,只是将拉簧15改为压簧以适应活动滑轮18与固定滑轮24的位置变化。Movable pulley 18 is lower than two fixed pulleys 24, and nut 12 is installed in the lower end of screw mandrel 11, and tension spring 15 is changed into compression spring and is installed in the upper end of screw mandrel 11, and other structures carry out corresponding adaptive change and get final product; The structure is essentially the same as the above structure, except that the extension spring 15 is changed into a compression spring to adapt to the position change of the movable pulley 18 and the fixed pulley 24.
上述实施例只是本实用新型的较佳实施例,并不是对本实用新型技术方案的限制,只要是不经过创造性劳动即可在上述实施例的基础上实现的技术方案,均应视为落入本实用新型专利的权利保护范围内。The above-described embodiments are only preferred embodiments of the present utility model, and are not limitations to the technical solutions of the present utility model. As long as the technical solutions that can be realized on the basis of the above-mentioned embodiments without creative work, all should be regarded as falling into the scope of this invention. within the protection scope of utility model patents.
Claims (9)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201721696349.9U CN207538843U (en) | 2017-12-08 | 2017-12-08 | Waterproof cloth trolley steel cable swelling device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201721696349.9U CN207538843U (en) | 2017-12-08 | 2017-12-08 | Waterproof cloth trolley steel cable swelling device |
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| CN207538843U true CN207538843U (en) | 2018-06-26 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108104847A (en) * | 2017-12-08 | 2018-06-01 | 四川省创力隧道机械设备有限公司 | Waterproof cloth trolley steel cable swelling device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108104847A (en) * | 2017-12-08 | 2018-06-01 | 四川省创力隧道机械设备有限公司 | Waterproof cloth trolley steel cable swelling device |
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