CN207534497U - A kind of cutting oil atomized spray controllable device of high speed near dry cutting - Google Patents
A kind of cutting oil atomized spray controllable device of high speed near dry cutting Download PDFInfo
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- CN207534497U CN207534497U CN201721534947.6U CN201721534947U CN207534497U CN 207534497 U CN207534497 U CN 207534497U CN 201721534947 U CN201721534947 U CN 201721534947U CN 207534497 U CN207534497 U CN 207534497U
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- return pipe
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Abstract
The utility model belongs to machine tooling technical field, a kind of cutting oil atomized spray controllable device of high speed near dry cutting is specifically disclosed, including atomization cylinder, gasoline mixing tube leads directly to quick coupling, gasoline hybrid T, air inlet pipe, oil inlet pipe, electromagnetism check valve, filter, oil return pipe leads directly to fast joint, oil return pipe, the movable plate with rubber seal, efferent duct leads directly to quick coupling, atomizer, flowline, infrared radiation thermometer, temperature detect switch (TDS).The utility model makes fluid be exported in the atomization olefiant gas mixture of atomization cylinder, then by oil return pipe, easy to use, fuel consumption is small, and sprinkling precision is high, suitable for high-rate wireless LAN using constructional devices such as atomization cylinder and atomizers using pressure-air.
Description
Technical field
Originally it is practical to be related to machine tooling technical field, especially in high speed near-dry type（MQL）Cutting technology field, specifically
Ground is related to a kind of cutting oil atomized spray controllable device of high speed near dry cutting.
Background technology
Cooling technology in existing part process mainly takes coolant or cooling oil with pumping, by leading
Pipe, is finally directly sprayed onto from nozzle on workpiece and cutter.Since high-speed cutting is higher to the required precision for processing part and processing
The operating space limitation at scene makes common cooling means and does not apply to.And due to the device for not having to control flow, it will usually
Make oil pump capacity very big, and the speed of mainshaft of high-speed cutting generally reaches more than 15000r/min, the pollution to working environment
It is more serious, while will also result in a degree of waste to cooling oil, therefore common cooling means is not particularly suited for high-speed dry
The scene of cutting.
Invention content
The purpose of this utility model is that propose that a kind of cutting oil atomized spray of high speed near dry cutting controllably fills
It puts, effectively solves the processing environment that existing cooling technology is not particularly suited for high-speed dry cutting, avoid causing waste and to work
The damage of part.
The technical solution of the utility model is as follows：
The cutting oil atomized spray controllable device of a kind of high speed near dry cutting, including atomization cylinder, gasoline mixing tube
Straight-through quick coupling, gasoline hybrid T, air inlet pipe, oil inlet pipe, electromagnetism check valve, filter, oil return pipe is led directly to be connect soon
Head, oil return pipe, the movable plate with rubber seal, efferent duct lead directly to quick coupling, atomizer, flowline, infrared measurement of temperature
Instrument, temperature detect switch (TDS).
Wherein described gasoline mixing tube leads directly to quick coupling and is arranged on atomization cylinder right side wall, the electromagnetism check valve and vapour
Oily mixing tube leads directly to quick coupling connection, and the electromagnetism check valve is connect with the temperature detect switch (TDS), the electromagnetism check valve and institute
The connection of the gasoline hybrid T gas and oil port of export is stated, the temperature detect switch (TDS) is connect with the infrared radiation thermometer, the gasoline mixing
T connector inlet end connects the air inlet pipe, and the gasoline hybrid T oil inlet end is connect with the oil inlet pipe, the mist
Change cylinder bottom portion and lead directly to quick coupling equipped with the oil return pipe, the oil return pipe leads directly to quick coupling and connect with the filter, institute
It states oil return pipe and leads directly to quick coupling with the oil return pipe and connect, the left side of the atomization cylinder is equipped with described with rubber seal
Movable plate, the movable plate lead directly to quick coupling equipped with the efferent duct, and the efferent duct leads directly to quick coupling and the mist
Change nozzle connection, the straight-through quick coupling of output is connect with the flowline.
Further, the electromagnetism check valve leads directly to quick coupling in same horizontal line with the gasoline mixing tube
On, the latus rectum of the electromagnetism check valve needs bigger than the straight-through quick coupling.
Compared with prior art, the utility model has the advantages that：
1）Near dry cutting combines the advantage of both dry cutting and wet cutting, by micro lubricating fluid with very high speed
High-temperature machining area is sprayed to, so as to reach the effect of cooling, lubrication and chip removal；
2）Cutter after processing, workpiece and chip are all dry, avoid the processing in later stage, cleaning, therefore this cooling
Mode is more environmentally friendly；
3）In the type of cooling of near dry cutting, cooling mist of oil is directly atomized in the finished surface of workpiece, this portion
Divide waste that is not recyclable, and being generated due to can effectively be avoided because the lasting supply of coolant by the way of there are need just to supply；
4）Filter can be passed through again after cylinder bottom condenses into fluid without the mist of oil sprayed in cylinder interior point, oil return pipe returns
To fuel tank, the waste of coolant is further avoided.
Description of the drawings
Fig. 1 is the cutting oil atomizing and spraying apparatus overall structure diagram of high-speed dry cutting；
Fig. 2 is the structure diagram of gasoline hybrid T；
Fig. 3 is the structure diagram of infrared radiation thermometer；
Each mark explanation in figure：1- atomization cylinders, 2- gasoline mixing tubes lead directly to quick coupling, 3- gasoline hybrid Ts,
The 31- gasoline hybrid T gas and oil ports of export, 32- gasoline hybrid T oil inlet ends, 33- gasoline hybrid T air inlets
End, 4- air inlet pipe, 5- oil inlet pipes, 6- electromagnetism check valves, 7- filters, 8- oil return pipes lead directly to quick coupling, 9- oil return pipes, 10-
Movable plate with rubber seal, 11- efferent ducts lead directly to quick coupling, 12- atomizers, 13- flowlines, the infrared surveys of 14-
Wen Yi, 15- temperature detect switch (TDS), 16- optic probes, 17- electronic consoles, 18- Transmission Fibers.
Specific embodiment
The utility model is further described With reference to embodiment, wherein, being given for example only property of attached drawing
Illustrate, expression is only schematic diagram rather than pictorial diagram, it is impossible to be interpreted as the limitation to this patent；In order to which this reality is better described
With novel embodiment, the certain components of attached drawing have omission, zoom in or out, and do not represent the size of actual product；To ability
For field technique personnel, the omitting of some known structures and their instructions in the attached drawings are understandable.
Embodiment
As shown in Figures 1 to 3, the cutting oil atomized spray controllable device of a kind of high speed near dry cutting, including atomization
Cylinder 1, gasoline mixing tube lead directly to quick coupling 2, gasoline hybrid T 3, the gasoline hybrid T gas and oil port of export 31, gasoline
Hybrid T oil inlet end 32, gasoline hybrid T inlet end 33, air inlet pipe 4, oil inlet pipe 5, electromagnetism check valve 6, filtering
Device 7, oil return pipe lead directly to quick coupling 8, and oil return pipe 9, the movable plate 10 with rubber seal, efferent duct leads directly to quick coupling
11, atomizer 12, flowline 13, infrared radiation thermometer 14, temperature detect switch (TDS) 15.
1 right side wall of atomization cylinder leads directly to quick coupling 2 equipped with gasoline mixing tube, and electromagnetism check valve 6 and gasoline mixing tube are straight
Logical quick coupling 2 connects.Electromagnetism check valve 6 is connect with temperature detect switch (TDS) 15, electromagnetism check valve 6 and gasoline hybrid T gas and oil
The port of export 31 connects, and temperature detect switch (TDS) 15 is connect with infrared radiation thermometer 14.Gasoline hybrid T inlet end 33 connects the air inlet
Pipe 4, gasoline hybrid T oil inlet end 32 are connect with oil inlet pipe 5.1 bottom of atomization cylinder leads directly to quick coupling 8 equipped with oil return pipe,
Oil return pipe leads directly to quick coupling 8 and is connect with filter 7, and oil return pipe 9 leads directly to quick coupling 8 with oil return pipe and connect, a left side for atomization cylinder 1
Side is equipped with the movable plate 10 with rubber seal, and the movable plate 10 with rubber seal leads directly to fast quick access equipped with efferent duct
First 11, efferent duct leads directly to quick coupling 11 and is connect with atomizer 12, exports straight-through quick coupling 11 and is connect with flowline 13.
Wherein infrared radiation thermometer includes optic probe 16 and electronic console 17, and optic probe 16 and electronic console 17 are logical
It crosses Transmission Fibers 18 to be connected with each other, while infrared radiation thermometer is electrically connected by Transmission Fibers 18 with temperature detect switch (TDS).
The electromagnetism check valve of the present embodiment leads directly to quick coupling in the same horizontal line with gasoline mixing tube, electromagnetism check valve
Latus rectum need it is bigger than straight-through quick coupling.
The operation principle of the cutting oil atomized spray controllable device of the high speed near dry cutting of the present embodiment is as follows：
Proceed by before milling 2-3 hours, first infrared radiation thermometer be corrected, can first place it under constant room temperature measure and with
Multiple thermometers are compared.
At the same time remaining processing waste material before machining center the inside is cleaned, and it is aerated, removed
Dust in processing environment, steam etc. treat that as a child machining center environment temperature is kept constant 2-3, avoid thermal pollution to sensing
The influence of device thermistor.
Infrared radiation thermometer detects the variation of workpiece surface temperature when processing starts, and feedback regulation makes temperature detect switch (TDS) control electricity
The break-make of magnetic check valve.Compressed air is entered by gasoline hybrid T inlet end 33 simultaneously, from gasoline hybrid T
The gas and oil port of export 31 sprays, and so as to form negative pressure in inside, T-shaped connect is mixed so as to which cooling oil be made to pass through gasoline along oil inlet pipe
Head oil inlet end 32 enters inside atomization cylinder, continues to form mist of oil inside atomization cylinder under the action of compressed air, in atomization cylinder
Mist of oil be further atomized by atomizer, leading directly to quick coupling by efferent duct is ejected in parts processing surface, so as to
Have the function that cooling and lubricating.
After the completion of manufacturing procedure under the inside promotion of the movable plate with rubber seal, remaining fluid in atomization cylinder
Fuel tank is returned to by the oil return pipe that is filtered through of filter, so as to achieve the purpose that reduce waste and recycle, simultaneous with
The movable plate of rubber seal is dismountable, convenient for the cleaning and maintenance inside atomization cylinder.
Obviously, above-described embodiment is only intended to clearly illustrate the technical solution of the utility model example, and simultaneously
Non- is the restriction to the embodiment of the utility model.For those of ordinary skill in the art, in above description
On the basis of can also make other variations or changes in different ways.There is no need and unable to give thoroughly all embodiments
It lifts.All any modification, equivalent and improvement made within the spirit and principles of the present invention etc. should be included in this
Within the protection domain of utility model right requirement.
Claims (2)
1. a kind of cutting oil atomized spray controllable device of high speed near dry cutting, it is characterised in that:Atomization cylinder, gasoline
Mixing tube leads directly to quick coupling, gasoline hybrid T, air inlet pipe, oil inlet pipe, electromagnetism check valve, filter, and oil return pipe is led directly to
Fast joint, oil return pipe, the movable plate with rubber seal, efferent duct lead directly to quick coupling, atomizer, and flowline is infrared
Temperature measurer, temperature detect switch (TDS), the gasoline mixing tube lead directly to quick coupling and are arranged on atomization cylinder right side wall, the electromagnetism check valve
Quick coupling is led directly to gasoline mixing tube to connect, the electromagnetism check valve is connect with the temperature detect switch (TDS), the electromagnetism check valve
It is connect with the gasoline hybrid T gas and oil port of export, the temperature detect switch (TDS) is connect with the infrared radiation thermometer, the gasoline
Hybrid T inlet end connects the air inlet pipe, and the gasoline hybrid T oil inlet end is connect with the oil inlet pipe, institute
It states atomization cylinder bottom and leads directly to quick coupling equipped with the oil return pipe, the oil return pipe leads directly to quick coupling and connects with the filter
It connects, the oil return pipe leads directly to quick coupling with the oil return pipe and connect, and the left side of the atomization cylinder is equipped with described close with rubber
The movable plate of seal, the movable plate with rubber seal lead directly to quick coupling, the output equipped with the efferent duct
The straight-through quick coupling of pipe is connect with the atomizer, and the efferent duct leads directly to quick coupling and connect with the flowline.
2. the cutting oil atomized spray controllable device of a kind of high speed near dry cutting according to claim 1, feature
It is：The electromagnetism check valve leads directly to quick coupling in the same horizontal line with the gasoline mixing tube, the electromagnetism
The latus rectum of check valve needs bigger than the straight-through quick coupling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721534947.6U CN207534497U (en) | 2017-11-17 | 2017-11-17 | A kind of cutting oil atomized spray controllable device of high speed near dry cutting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721534947.6U CN207534497U (en) | 2017-11-17 | 2017-11-17 | A kind of cutting oil atomized spray controllable device of high speed near dry cutting |
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| Publication Number | Publication Date |
|---|---|
| CN207534497U true CN207534497U (en) | 2018-06-26 |
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ID=62613892
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721534947.6U Active CN207534497U (en) | 2017-11-17 | 2017-11-17 | A kind of cutting oil atomized spray controllable device of high speed near dry cutting |
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| CN (1) | CN207534497U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110732975A (en) * | 2019-11-13 | 2020-01-31 | 焦作大学 | intelligent lubricating and cooling device for efficient machining of camshaft and use method |
| CN112405036A (en) * | 2020-10-29 | 2021-02-26 | 苏友泉 | Multi-direction fixed aluminum alloy machine tool that just can cool down and remove bits |
| CN116391783A (en) * | 2023-05-26 | 2023-07-07 | 安徽医科大学 | Sugar painting 3D printer |
-
2017
- 2017-11-17 CN CN201721534947.6U patent/CN207534497U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110732975A (en) * | 2019-11-13 | 2020-01-31 | 焦作大学 | intelligent lubricating and cooling device for efficient machining of camshaft and use method |
| CN110732975B (en) * | 2019-11-13 | 2021-06-08 | 焦作大学 | Intelligent lubricating and cooling device for efficient machining of camshaft and using method |
| CN112405036A (en) * | 2020-10-29 | 2021-02-26 | 苏友泉 | Multi-direction fixed aluminum alloy machine tool that just can cool down and remove bits |
| CN116391783A (en) * | 2023-05-26 | 2023-07-07 | 安徽医科大学 | Sugar painting 3D printer |
| CN116391783B (en) * | 2023-05-26 | 2023-08-04 | 安徽医科大学 | Sugar painting 3D printer |
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