CN207521269U - Full-automatic titanium pole plate spray sintering assembly line and automation spray painting apparatus - Google Patents
Full-automatic titanium pole plate spray sintering assembly line and automation spray painting apparatus Download PDFInfo
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- CN207521269U CN207521269U CN201721212542.0U CN201721212542U CN207521269U CN 207521269 U CN207521269 U CN 207521269U CN 201721212542 U CN201721212542 U CN 201721212542U CN 207521269 U CN207521269 U CN 207521269U
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Abstract
The utility model provides a kind of full-automatic titanium pole plate spray sintering assembly line and automation spray painting apparatus, is related to the technical field of spraying equipment.The discharge port in the workpiece feeding area of full-automatic titanium pole plate spray sintering assembly line is connect with the feed inlet in Surface Treatment with Plasma area, the discharge port in Surface Treatment with Plasma area is connect with the feed inlet in low-temperature prewarming area, the discharge port in low-temperature prewarming area is connect with spraying area feed inlet, the discharge port of spraying area and the feed inlet of heating zone connect, the discharge port of heating zone is connect with the feed inlet in high temperature sintering area, the discharge port in high temperature sintering area and the feed inlet of cooling area connect, and the discharge port of cooling area is connect with the feed inlet of workpiece discharging area.It solves in the prior art, by the way of hand spray, the technical issues of spray efficiency is low.The utility model sets feeding area, Surface Treatment with Plasma area, low-temperature prewarming area, spraying area, heating zone, high temperature sintering area, cooling area and discharging area on transmission line body, and spray efficiency is high.
Description
Technical field
The utility model is related to the technical field of spraying equipment, more particularly, to a kind of full-automatic titanium pole plate spray sintering stream
Waterline and automation spray painting apparatus.
Background technology
Coated titanium electrode is mainly used in chlorine industry, chloric acid salt industrial, hypochlorite industry and the life of perchlorate
Production, electrolysis manufacturing copper foil, persulfate electrolysis, electrolysis organic synthesis, electroextraction metal, the production of catalyst for electrolytic silver,
Electrolytic oxidation recycles mercury, electrolysis water, and chlorine dioxide is produced, Hospital Sewage Treatment, electroplating industry, and domestic water and food are used
The disinfection of tool, the processing of power plant cooling circulating water, electrolysis produce acid ion alkali ion water, steel plate chromium plating plating palladium it is gold-plated plating
Ruthenium, desalination by electrodialysis seawater.Therefore, the application field of coated titanium electrode be related to chemical industry, metallurgy, water process, environmental protection, plating,
It is electrolysed organic synthesis and other electrolysis industries.
It is above-mentioned in the prior art, to titanium pole plate carry out spray process during, since the processing conditions in workshop has
Limit usually using spray gun spraying, manually sprays and artificial brush sprays three kinds of modes, using spray gun spraying, due to spray gun
The bad positioning in position, the spraying position of spray gun is made easily to deviate the position of workpiece, masking liquid is caused to waste, also to the environment of surrounding
It pollutes；By the way of manually spraying, the position of spray gun can be positioned, but need position of the special messenger to spray gun
It exercises supervision, cost of labor is caused to increase, operating efficiency is low；By the way of manually brushing, it cannot be guaranteed due to manually brushing
The external coating of workpiece is uniform, and the aberration for causing product is big, and quality is unstable, and manual operation efficiency is low, can also be to spraying
The health of worker causes very big harm.
Utility model content
The purpose of this utility model is to provide a kind of full-automatic titanium pole plate spray sintering assembly line, to solve the prior art
Present in, during the spray process of titanium pole plate, since processing conditions is limited, the spray of product by the way of hand spray
It is poor to apply effect, causes to process the technical issues of operating efficiency is low, titanium pole plate spraying effect is poor.
The utility model also provides a kind of automation spray painting apparatus, to solve in the prior art, the processing operation of titanium pole plate
The technical issues of efficiency is low.
A kind of full-automatic titanium pole plate spray sintering assembly line provided by the utility model, including workpiece feeding area, plasma
It is surface-treated area, low-temperature prewarming area, spraying area, heating zone, high temperature sintering area, cooling area and workpiece discharging area；
The workpiece feeding area, Surface Treatment with Plasma area, low-temperature prewarming area, spraying area, heating zone, high temperature sintering area,
Cooling area and workpiece discharging area are distributed on transmission line body；The discharge port in the workpiece feeding area and Surface Treatment with Plasma area
Feed inlet connection, the discharge port in the Surface Treatment with Plasma area is connect with the feed inlet in the low-temperature prewarming area, described low
The discharge port of warm preheating zone is connect with the spraying area feed inlet, the feed inlet of the discharge port of the spraying area and the heating zone
Connection, the discharge port of the heating zone connect with the feed inlet in the high temperature sintering area, the discharge port in the high temperature sintering area and
The feed inlet connection of the cooling area, the discharge port of the cooling area are connect with the feed inlet of the workpiece discharging area.
Further, the workpiece feeding area, Surface Treatment with Plasma area, low-temperature prewarming area, spraying area, heating zone, height
Warm sintering zone, cooling area and workpiece discharging area form the assembly line of ring seal on transmission line body.
Further, the spraying area includes flush coater, and the flush coater is arranged on transmission line body, and the flush coater is adopted
It is sprayed with electrostatic rotating cup.
Further, the flush coater includes flush coater housing, overhead chain conveyer one, reciprocating engine, bottom collection cover, air draft
Pipeline, discharging of waste liquid pipeline and PLC controller；
One end of the overhead chain conveyer one is connect with one end in the flush coater housing, the overhead chain conveyer one it is another
One end is stretched out the other end of the flush coater housing and is connect with the other end of the flush coater housing；The reciprocating engine is connected to
In the flush coater housing, it is connect with the flush coater housing cavity；The bottom collection cover is connected to the flush coater housing
The bottom of inner cavity, the exhaust duct are connect with one end of the bottom collection cover, the discharging of waste liquid pipeline and the bottom
The other end connection of collecting hood；The overhead chain conveyer one, reciprocating engine and the electrical connection of PLC controllers.
Further, be connected with manipulator and spray gun on the flush coater, the manipulator and spray gun respectively with the PLC
Controller is electrically connected.
Further, the heating zone includes the first heating area, the second heating zone, third heating zone and the 4th heating zone；
The discharge port of the spraying area is connect with the feed inlet in the first heating area, the discharge port in the first heating area
It is connect with the feed inlet of second heating zone, the discharge port of second heating zone and the feed inlet of the third heating zone connect
It connects, the discharge port of the third heating zone is connect with the feed inlet of the 4th heating zone, the discharge port of the 4th heating zone
It is connect with the feed inlet in the high temperature sintering area；The first heating area, the second heating zone, third heating zone and the 4th heating zone
Heating temperature gradually rise.
Further, the first heating area, the second heating zone, third heating zone and the 4th heating zone use electric kiln
Heating.
Further, the high temperature sintering area includes electric kiln；
The electric kiln include housing, overhead chain conveyer two, supporting beam, mullite furnace internal-lining, quartz electrothermal tube heater,
Discharge duct, wind turbine and insulating layer；
One end of the supporting beam is connected to one end of the hull outside, and the overhead chain conveyer two is connected to the branch
The other end of beam is supportted, and is arranged on the upper part of the housing position；The mullite furnace internal-lining is connected in the housing, the stone
English electric tube heater is connected to the side wall of the mullite furnace internal-lining；The discharge duct is connected to the one of the case inside
End, the wind turbine are connected to the other end of the case inside, and the insulating layer is connected to the outside of the mullite furnace internal-lining
Wall.
Further, the Surface Treatment with Plasma area uses Surface Treatment with Plasma machine.
The utility model also provides a kind of automation spray painting apparatus, and the equipment installation full-automatic titanium pole plate spraying is burnt
Tie assembly line.
A kind of full-automatic titanium pole plate spray sintering assembly line provided by the utility model, by the workpiece feeding area, etc. from
Sublist surface treatment area, low-temperature prewarming area, spraying area, heating zone, high temperature sintering area, cooling area and workpiece discharging area are distributed in one
On transmission line body, workpiece is made continual can be run on transmission line body, and transmission line body uses the side of automatic running
Formula without manpower intervention, makes workpiece carry out spraying operation automatically, operating efficiency is high, saves manpower；It only needs using a people
Work feeding avoids artificial multiple transporting work pieces in the prior art, the scuffing caused by workpiece surface；Spraying area is directly set
On transmission line body, and enclosed mode is used, do not need to hand spray operation, operate more safe, workpiece
Spraying effect it is more uniform, effectively raise the utilization rate of masking liquid, save raw material；Workpiece uses in whole process
High temperature low temperature transition effectively reduces temperature difference thermal shock caused by workpiece surface, reduces thermal losses, improve the energy
Utilization rate.
The utility model also provides a kind of automation spray painting apparatus, which installs above-mentioned full-automatic titanium pole plate spray sintering
Assembly line, the spraying effect of titanium pole plate is good, spraying operation is efficient.
Description of the drawings
It, below will be right in order to illustrate more clearly of specific embodiment of the present invention or technical solution of the prior art
Specific embodiment or attached drawing needed to be used in the description of the prior art are briefly described, it should be apparent that, it is described below
In attached drawing be the utility model some embodiments, for those of ordinary skill in the art, do not paying creativeness
Under the premise of labour, other attached drawings are can also be obtained according to these attached drawings.
Fig. 1 is the schematic diagram of full-automatic titanium pole plate spray sintering assembly line that the utility model embodiment provides；
Fig. 2 is the structure diagram of flush coater that the utility model embodiment provides；
Fig. 3 is the structure diagram of electric kiln that the utility model embodiment provides；
Fig. 4 is the flow chart of full-automatic titanium pole plate spray sintering assembly line that the utility model embodiment provides；
Fig. 5 is the flow chart of spraying process that the utility model embodiment provides.
Icon：11- workpiece feedings area；12- Surface Treatment with Plasma area；13- low-temperature prewarmings area；14- spraying areas；
15- heating zones；16- high temperature sinterings area；17- cooling areas；18- workpiece discharging area；141- flush coater housings；142- is hung
Conveyer one；143- reciprocating engines；144- bottom collection covers；145- exhaust ducts；146- discharging of waste liquid pipelines；151-
One heating zone；The second heating zones of 152-；153- third heating zones；The 4th heating zones of 154-；161- housings；162- is hung
Conveyer two；163- supporting beams；164- mullite furnace internal-linings；165- quartz electrothermal tube heaters；166- discharge ducts；
167- wind turbines；168- insulating layers.
Specific embodiment
The technical solution of the utility model is clearly and completely described below in conjunction with attached drawing, it is clear that described
Embodiment is the utility model part of the embodiment, instead of all the embodiments.Based on the embodiment in the utility model, sheet
Field those of ordinary skill all other embodiments obtained without making creative work, belong to this practicality
Novel protected range.
In the description of the present invention, it should be noted that term " " center ", " on ", " under ", it is "left", "right", " perpendicular
Directly ", the orientation of the instructions such as " level ", " interior ", " outer " or position relationship are based on orientation shown in the drawings or position relationship, are only
The utility model must have specific with the device or element for simplifying description rather than instruction or hint meaning for ease of description
Orientation, with specific azimuth configuration and operation, therefore it is not intended that limitation to the utility model.In addition, term " the
One ", " second ", " third " are only used for description purpose, and it is not intended that instruction or hint relative importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " is pacified
Dress ", " connected ", " connection " should be interpreted broadly, for example, it may be being fixedly connected or being detachably connected or integrally
Connection；Can be mechanical connection or electrical connection；It can be directly connected, can also be indirectly connected by intermediary,
It can be the connection inside two elements.For the ordinary skill in the art, can above-mentioned art be understood with concrete condition
Concrete meaning of the language in the utility model.
Fig. 1 is the schematic diagram of full-automatic titanium pole plate spray sintering assembly line that the utility model embodiment provides；Fig. 2 is this
The structure diagram for the flush coater that utility model embodiment provides；Fig. 3 is the knot of electric kiln that the utility model embodiment provides
Structure schematic diagram；Fig. 4 is the flow chart of full-automatic titanium pole plate spray sintering assembly line that the utility model embodiment provides；Fig. 5 is
The flow chart for the spraying process that the utility model embodiment provides.
As shown in Figures 1 to 3, a kind of full-automatic titanium pole plate spray sintering assembly line provided by the utility model, including workpiece
Feeding area 11, Surface Treatment with Plasma area 12, low-temperature prewarming area 13, spraying area 14, heating zone 15, high temperature sintering area 16, cooling
Area 17 and workpiece discharging area 18；
The workpiece feeding area 11, Surface Treatment with Plasma area 12, low-temperature prewarming area 13, spraying area 14, heating zone 15, height
Warm sintering zone 16, cooling area 17 and workpiece discharging area 18 are sequentially distributed on transmission line body；11 left end of workpiece feeding area
Discharge port is connect with the feed inlet of 12 right end of Surface Treatment with Plasma area, the discharge port of 12 left end of Surface Treatment with Plasma area
It is connect with the feed inlet of 13 right end of low-temperature prewarming area, discharge port and the spraying area of 13 left end of low-temperature prewarming area
14 right end feed inlets connect, and the discharge port of 14 left end of spraying area is connect with the feed inlet of 15 lower end of heating zone, described
The discharge port of 15 upper end of heating zone is connect with the feed inlet of 16 left end of high temperature sintering area, 16 right end of high temperature sintering area
Discharge port connect with the feed inlet of 17 upper end of cooling area, the discharge port of 17 lower end of cooling area under the workpiece
Expect the feed inlet connection of 18 right end of area；The discharge port of 18 left end of workpiece discharging area is connect with the feeding mouth of logistics transport box.
In one embodiment of the utility model, it is only necessary to which an operating personnel stand under workpiece feeding area 11 and workpiece
Expect area 18 between standing area, start transmission line body after, workpiece is placed sequentially on transmission line body by operating personnel, make workpiece by
It is conveyed one by one according to certain distance, workpiece first passes through Surface Treatment with Plasma area 12 and is surface-treated, using low-temperature prewarming area
13 carry out low-temperature prewarmings, and after preheating, workpiece is delivered to spraying area 14 by transmission line body, the spraying area 14 to workpiece from
Dynamic to carry out spraying operation, after spraying, workpiece is delivered to heating zone 15 and carries out heating operation, workpiece to workpiece by transmission line body
It is sintered after heating into high temperature sintering area 16, after sintering, workpiece is delivered to cooling area 17 by transmission line body, treats workpiece
Temperature be down to certain temperature after, workpiece is delivered to workpiece discharging area 18 by transmission line body, and operating personnel, which remove workpiece, puts
Enter logistics transport box.Logistics transport box is protected product surface application, is reduced into greatest extent using transhipment carrying trolley conveying
Damage probability of the product in transportational process.
Entire paint finishing only needs an operating personnel to stand in standing area, it will be able to the spraying operation of workpiece is completed,
Cost of labor is greatly saved；Since the masking liquid of titanium pole plate has very strong corrosivity and noxious material is volatile, the system is significantly
The severe work situation of operating personnel is improved, and reduces environmental pollution；The overall surface coating of workpiece is more uniform, production
Product qualification rate can reach more than 98%；The line speed of whole system is fast, can continual work in 24 hours, yield is big,
Manually-operated 6-10 times can be reached.
Further, the transmission line body uses chain conveying wire body.
The chain conveying wire body is using driving structure conveying in suspension type, and bearing capacity is big, and conveying is stablized, heat-resisting ability
By force, it is ensured that product position in entire coating process is fixed with respect to pipeline, center of gravity and mount point in same vertical plane, in addition to
Other directions of gravity do not stress, and ensure the planarization of finished appearance.
Further, the Surface Treatment with Plasma area 12 uses Surface Treatment with Plasma machine.
Surface cleaning processing carries out workpiece using Surface Treatment with Plasma machine, Surface Treatment with Plasma machine carries out workpiece
During surface treatment, the superficial layer of material is acted only on, does not influence original performance of workpiece；Surface Treatment with Plasma machine operation side
Just, air pollution is not generated, is also generated without waste liquid, waste residue, it is energy saving, reduce cost；Titanium plate surface passes through plasma table
After the processing of surface treatment machine, the adhesive force on its surface is significantly increased, conducive to subsequent spraying process, ensure that the reliable of quality
Property and persistence, in addition, can prolong the service life by spray coated workpiece, antiwear property is not plasma treated mistake
20 times or more.In order to realize the better spraying effect in titanium plate surface, by experiment repeatedly, workpiece carries out in advance before spraying
Heat can make masking liquid it is dry and hard faster, spraying evenly, apply liquid measure more save, therefore, workpiece use above-mentioned plasma treatment
Machine processing after, the surface temperature of workpiece is preheated using Full-automatic temp-control equipment, preheating temperature range can 50 DEG C-
Between 160 DEG C, best temperature value is 100 DEG C.
As shown in fig. 1, further, the workpiece feeding area 11, Surface Treatment with Plasma area 12, low-temperature prewarming area
13rd, spraying area 14, heating zone 15, high temperature sintering area 16, cooling area 17 and workpiece discharging area 18 form annular on transmission line body
The assembly line of closing.Using the structure of annular enclosed type, the continual operation of entire transmission line body can be made, actual use
In the process, above-mentioned transmission line body can also be arranged to linear wire body, two lines body uses two operating personnel, a behaviour
Make personnel to stand in the standing area of the left end of two lines body, pan feeding is carried out at the same time to two lines body, another operating personnel stand
In the standing area of the right end of two lines body, discharging is carried out at the same time to two lines body, is designed in this way so that adjacent two lines body enters
Material and discharging reduce the error rate of inlet/outlet in same direction.
As shown in Figure 1, further, the spraying area 14 includes flush coater, and the flush coater is arranged on transmission line body,
Flush coater is sprayed using electrostatic rotating cup, can be reduced masking liquid loss 30% using the spraying of electrostatic rotating cup, be greatly reduced and be produced into
This.
As shown in Fig. 2, further, the flush coater includes flush coater housing 141, overhead chain conveyer 1, reciprocating engine
143rd, bottom collection cover 144, exhaust duct 145, discharging of waste liquid pipeline 146 and PLC controller；
The lower end of the overhead chain conveyer 1 is fixed with bottom end in the flush coater housing 141 using bolt, nut to be connected
Connect, the upper end of the overhead chain conveyer 1 stretch out the upper end of the flush coater housing 141 and with the flush coater housing 141
Upper end connection；The reciprocating engine 143 is connected in the flush coater housing 141, is connected with 141 inner cavity of flush coater housing
It connects；The bottom collection cover 144 is connected to the bottom of 141 inner cavity of flush coater housing, the exhaust duct 145 and the bottom
The lower end right end connection of portion's collecting hood 144, the lower end left end of the discharging of waste liquid pipeline 146 and the bottom collection cover 144 connect
It connects；The overhead chain conveyer 1, reciprocating engine 143 and PLC controller electrical connection, the PLC controller are connected to the spray
It applies in casing body 141.Manipulator and spray gun are connected on the flush coater, manipulator and spray gun are electrically connected respectively with PLC controller
It connects, the position of workpiece is moved using PLC controller control machinery hand, spray gun is controlled to workpiece using PLC controller
Surface carries out spraying operation.
Further, the heating zone 15 includes the first heating area 151, the second heating zone 152,153 and of third heating zone
4th heating zone 154；
The discharge port of 14 left end of spraying area is connect with the feed inlet of 151 lower end of the first heating area, and described first
The discharge port of 151 upper end of heating zone is connect with the feed inlet of 152 lower end of the second heating zone, on second heating zone 152
The discharge port at end is connect with the feed inlet of 153 lower end of third heating zone, the discharge port of 153 upper end of third heating zone with
The feed inlet connection of 4th heating zone, 154 lower end, discharge port and the high temperature sintering of 154 upper end of the 4th heating zone
The feed inlet connection of 16 left end of area；The first heating area 151, the second heating zone 152, third heating zone 153 and the 4th heat up
The heating temperature in area 154 gradually rises；The first heating area 151, the second heating zone 152, third heating zone 153 and the 4th liter
Warm area 154 is using electrical kiln stove heat, and the temperature in the first heating area 151 is 200 DEG C, and the temperature of the second heating zone 152 is
300 DEG C, the temperature of third heating zone 153 is 400 DEG C, and the temperature of the 4th heating zone 154 is 500 DEG C.
As shown in figure 3, further, the high temperature sintering area 16 includes electric kiln；
The electric kiln includes housing 161, overhead chain conveyer 2 162, supporting beam 163, mullite furnace internal-lining 164, quartz
Electric tube heater 165, discharge duct 166 and wind turbine 167；
The lower end of the supporting beam 163 is connected to the right end in 161 outside of housing, and the overhead chain conveyer 2 162 connects
The upper end of the supporting beam 163 is connected on, and is arranged on 161 upper position of housing；The mullite furnace internal-lining 164 connects
In the housing 161, the quartz electrothermal tube heater 165 is connected to the side wall of the mullite furnace internal-lining 164, the stone
English electric tube heater 165 is using the quartzy electric tube heater of quartz；The discharge duct 166 is connected in the housing 161
The upper end of side, the wind turbine 167 are connected to the lower end of 161 inside of housing.
Further, the electric kiln further includes insulating layer 168；
The insulating layer 168 is connected to the lateral wall of the mullite furnace internal-lining 164.The electric kiln is made using electrical heating
For heat source, it is aided with heat circulating system, ensures the uniform controllable of temperature, transmission line body reduces electric kiln using being circular layout
Thermal losses, the inner wall of electric kiln increases the service life of electric kiln using high-temperature resistant anti-corrosive material.
A whole set of paint finishing uses intelligence control system, and PLC controller is connected on transmission line body, and PLC controller connects
Display screen is connected to, the painting of Surface Treatment with Plasma machine, the electric kiln of workpiece heat, flush coater can be controlled by way of touch screen
The a series of activities instructions such as liquid quantitatively conveys, the accurate spraying of flush coater, spray so as to fulfill the fully-automatic intelligent of titanium pole plate.
The full-automatic titanium pole plate spray sintering assembly line of the utility model, overall structure are designed using ring seal, rationally
It is whole only to need an artificial loading using place, it reduces in process and manually carries influence of the factor to product surface；Spray
Part is applied with masking liquid contact material using resistant material, spraying area enclosed construction, isolation personnel equipment with it is poisonous and harmful
The contact of material reduces production safety and environmental risk；Precisely orientation application is realized, while using essence by Moving process control
Really metering electrostatic rotating cup spraying, ensure that the utilization rate of masking liquid, the pollution to environment, very big journey is reduced while reducing cost
The quality for improving product painting of degree；Electric kiln uses high-temperature region low-temperature space Transition Design, reduces the temperature difference caused by workpiece
Thermal shock, while reduce thermal losses, improve the utilization rate of the energy.
As shown in Figures 4 and 5, a kind of operational method of full-automatic titanium pole plate spray sintering assembly line, includes the following steps：
(I) feeding
Start transmission line body, operating personnel pile up workpiece on transmission line body in a certain order, utilize pipeline
Body carries out feeding；
(II) Surface Treatment with Plasma
Using plasma surface finishing machine to workpiece surface carry out cleaning treatment, plasma surface finishing machine for wait from
Sub- surface treating machine；
(III) workpiece low-temperature prewarming
It opens electric kiln and low-temperature prewarming processing operation is carried out to the surface of workpiece；
(IV) sprays
It opens flush coater and spraying operation is carried out to the surface of workpiece；
(V) workpiece high temperature preheating
It opens electric kiln to be heated at high temperature the surface of workpiece, heats the surface of workpiece；
(VI) workpiece high temperature sintering
It opens electric kiln and operation is sintered to the surface of workpiece, for temperature at 500 DEG C, sintering time continues 10min；
(VII) workpiece cools down
By the way of air-cooled, cooled down using fan to the surface of workpiece；
(VIII) blanking
It after workpiece surface cools down, is exported along transmission line body, after discharging, operating personnel remove workpiece, carry out work
Part is transported.
Further, in (III) the workpiece low-temperature prewarming step, the temperature range of heating surfaces of work pieces 200 DEG C-
Between 500 DEG C.Electric kiln is heated using 4th area, the warming temperature in the first heating area is 200 DEG C, the heating of the second heating zone
Temperature is 300 DEG C, and the warming temperature of third heating zone is 400 DEG C, and the warming temperature of the 4th heating zone is 500 DEG C, reaches 500 DEG C
Afterwards, into high temperature sintering.
Further, in (IV) spraying process, include the following steps：Feed flow, quantitative conveying workpieces, workpiece are fixed
Position, spraying and exhaust.
Intelligent control is used using electrostatic rotating cup flush coater, the paint finishing of electrostatic rotating cup flush coater in spraying, comprising
Masking liquid quantifies transport subsystem and accurate directional spray subsystem：
Masking liquid quantifies transport subsystem：Precisely errorless quantitative conveying masking liquid is to realize that accurately coating quality is very
Important guarantee condition, even more control cost it is basic, due to spraying titanium pole plate masking liquid have strong acid strong corrosive, masking liquid is quantitative
Transport subsystem quantitatively conveys peristaltic pump using acidproof corrosion resistant special high-accuracy, and high-precision quantitative conveying peristaltic pump has such as
Lower advantage：It is manufactured using specialty alloy materials, and makes product more durable by material modification, met the strong fluid of acid-base property and be situated between
Matter, it is acidproof, it is corrosion-resistant, improve service life；Using advanced calibration mode so that liquid separation amount is more accurate, precisely quantitatively may be used
It controls in 0.1ml/min, to reduce cost and ensureing that quality provides guarantee；Sensing device can be connected outside and realize behaviour with control device
The full automation of work.
Accurate directional spray subsystem：By control system to the control algolithm of conveying mechanism, system can be realized to production
Product spraying position is accurately positioned, and in Spray Application using electrostatic rotating cup paint finishing, automatic electrostatic rotating cup application is sprayed with tradition
It applies to compare and has the following advantages：It is good to the atomizing effect of masking liquid, the appearance of film can be significantly improved；It is high to the utilization rate of masking liquid,
Since titanium pole plate masking liquid is very expensive, masking liquid can be saved using the spraying of electrostatic rotating cup, reduces pollution；Film is uniform, strong adhesive force,
Stable quality；Improve working condition.In view of the masking liquid of titanium pole plate has strong corrosive, the rotation cup of electrostatic rotating cup flush coater uses
The specific alloy material being able to bear strong corrosion.
Further, in (V) the workpiece high temperature preheating step, the temperature range of heating surfaces of work pieces 50 DEG C-
Between 160 DEG C.
The operational method of full-automatic titanium pole plate spray sintering assembly line, reaches whole system using intelligence control system
Workpiece preheating temperature precisely, masking liquid conveying quantitative accurate, directional spray it is accurate, sintering temperature and time are accurate, avoid artificial
The uncontrollability of operation realizes and improves coating quality, reduce material consumption, save human cost, improve working conditions and subtract
The R ＆ D design purpose of few environmental pollution.
The utility model also provides a kind of automation spray painting apparatus, and the equipment installation full-automatic titanium pole plate spraying is burnt
Tie assembly line.
Finally it should be noted that：The above various embodiments is only to illustrate the technical solution of the utility model rather than it is limited
System；Although the utility model is described in detail with reference to foregoing embodiments, those of ordinary skill in the art should
Understand：It can still modify to the technical solution recorded in foregoing embodiments either to which part or whole
Technical characteristic carries out equivalent replacement；And these modifications or replacement, this practicality that it does not separate the essence of the corresponding technical solution are new
The range of each embodiment technical solution of type.
Claims (10)
1. a kind of full-automatic titanium pole plate spray sintering assembly line, which is characterized in that including workpiece feeding area (11), plasma surface
Treatment region (12), low-temperature prewarming area (13), spraying area (14), heating zone (15), high temperature sintering area (16), cooling area (17) and work
Part discharging area (18)；
The workpiece feeding area (11), Surface Treatment with Plasma area (12), low-temperature prewarming area (13), spraying area (14), heating zone
(15), high temperature sintering area (16), cooling area (17) and workpiece discharging area (18) are distributed on transmission line body；The workpiece feeding
The discharge port in area (11) is connect with the feed inlet of Surface Treatment with Plasma area (12), and Surface Treatment with Plasma area (12) go out
Material mouth is connect with the feed inlet of the low-temperature prewarming area (13), discharge port and the spraying area of the low-temperature prewarming area (13)
(14) feed inlet connects, and the discharge port of the spraying area (14) is connect with the feed inlet of the heating zone (15), the heating zone
(15) discharge port is connect with the feed inlet of the high temperature sintering area (16), the discharge port of the high temperature sintering area (16) with it is described
The feed inlet connection of cooling area (17), the discharge port of the cooling area (17) and the feed inlet of the workpiece discharging area (18) connect
It connects.
2. full-automatic titanium pole plate spray sintering assembly line according to claim 1, which is characterized in that the workpiece feeding area
(11), Surface Treatment with Plasma area (12), low-temperature prewarming area (13), spraying area (14), heating zone (15), high temperature sintering area
(16), cooling area (17) and workpiece discharging area (18) form the assembly line of ring seal on transmission line body.
3. full-automatic titanium pole plate spray sintering assembly line according to claim 1, which is characterized in that the spraying area (14)
Including flush coater, the flush coater is arranged on transmission line body, and the flush coater is sprayed using electrostatic rotating cup.
4. full-automatic titanium pole plate spray sintering assembly line according to claim 3, which is characterized in that the flush coater includes
Flush coater housing (141), overhead chain conveyer one (142), reciprocating engine (143), bottom collection cover (144), exhaust duct (145),
Discharging of waste liquid pipeline (146) and PLC controller；
One end of the overhead chain conveyer one (142) is connect with the interior one end of the flush coater housing (141), the overhead chain conveyer
The other end of one (142) stretch out the other end of the flush coater housing (141) and with the other end of the flush coater housing (141)
Connection；The reciprocating engine (143) is connected in the flush coater housing (141), is connected with flush coater housing (141) inner cavity
It connects；The bottom collection cover (144) is connected to the bottom of flush coater housing (141) inner cavity, the exhaust duct (145) with
One end connection of the bottom collection cover (144), the discharging of waste liquid pipeline (146) are another with the bottom collection cover (144)
One end connects；The overhead chain conveyer one (142), reciprocating engine (143) and PLC controller electrical connection.
5. full-automatic titanium pole plate spray sintering assembly line according to claim 4, which is characterized in that connect on the flush coater
Manipulator and spray gun are connected to, the manipulator and spray gun are electrically connected respectively with the PLC controller.
6. full-automatic titanium pole plate spray sintering assembly line according to claim 1, which is characterized in that the heating zone (15)
Including the first heating area (151), the second heating zone (152), third heating zone (153) and the 4th heating zone (154)；
The discharge port of the spraying area (14) is connect with the feed inlet of the first heating area (151), the first heating area
(151) discharge port is connect with the feed inlet of second heating zone (152), the discharge port of second heating zone (152) with
The feed inlet connection of the third heating zone (153), discharge port and the 4th heating zone of the third heating zone (153)
(154) feed inlet connection, the discharge port of the 4th heating zone (154) and the feed inlet of the high temperature sintering area (16) connect
It connects；The first heating area (151), the heating of the second heating zone (152), third heating zone (153) and the 4th heating zone (154)
Temperature gradually rises.
7. full-automatic titanium pole plate spray sintering assembly line according to claim 6, which is characterized in that the first heating area
(151), the second heating zone (152), third heating zone (153) and the 4th heating zone (154) use electrical kiln stove heat.
8. full-automatic titanium pole plate spray sintering assembly line according to claim 1, which is characterized in that the high temperature sintering area
(16) including electric kiln；
The electric kiln include housing (161), overhead chain conveyer two (162), supporting beam (163), mullite furnace internal-lining (164),
Quartz electrothermal tube heater (165), discharge duct (166), wind turbine (167) and insulating layer (168)；
One end of the supporting beam (163) is connected to one end on the outside of the housing (161), the overhead chain conveyer two (162)
The other end of the supporting beam (163) is connected to, and is arranged on the housing (161) upper position；The mullite furnace internal-lining
(164) it is connected in the housing (161), the quartz electrothermal tube heater (165) is connected to the mullite furnace internal-lining
(164) side wall；The discharge duct (166) is connected to one end on the inside of the housing (161), wind turbine (167) connection
The other end on the inside of the housing (161), the insulating layer (168) are connected to the outside of the mullite furnace internal-lining (164)
Wall.
9. full-automatic titanium pole plate spray sintering assembly line according to claim 1, which is characterized in that the plasma surface
Treatment region (12) is using Surface Treatment with Plasma machine.
10. a kind of automation spray painting apparatus, which is characterized in that equipment installation is complete as claimed in any one of claims 1-9 wherein
Automatic titanium pole plate spray sintering assembly line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721212542.0U CN207521269U (en) | 2017-09-21 | 2017-09-21 | Full-automatic titanium pole plate spray sintering assembly line and automation spray painting apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721212542.0U CN207521269U (en) | 2017-09-21 | 2017-09-21 | Full-automatic titanium pole plate spray sintering assembly line and automation spray painting apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207521269U true CN207521269U (en) | 2018-06-22 |
Family
ID=62570049
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721212542.0U Expired - Fee Related CN207521269U (en) | 2017-09-21 | 2017-09-21 | Full-automatic titanium pole plate spray sintering assembly line and automation spray painting apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207521269U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107442385A (en) * | 2017-09-21 | 2017-12-08 | 青岛五五智能科技有限公司 | Full-automatic titanium pole plate spray sintering streamline and its operational method |
| CN111151398A (en) * | 2020-04-01 | 2020-05-15 | 缙云松弛自动化科技有限公司 | Ring type basic equipment of paint spray booth |
-
2017
- 2017-09-21 CN CN201721212542.0U patent/CN207521269U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107442385A (en) * | 2017-09-21 | 2017-12-08 | 青岛五五智能科技有限公司 | Full-automatic titanium pole plate spray sintering streamline and its operational method |
| CN111151398A (en) * | 2020-04-01 | 2020-05-15 | 缙云松弛自动化科技有限公司 | Ring type basic equipment of paint spray booth |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180622 Termination date: 20210921 |