CN207503990U - A double-sided double-glass photovoltaic module glass backplane and a double-sided double-glass photovoltaic module - Google Patents
A double-sided double-glass photovoltaic module glass backplane and a double-sided double-glass photovoltaic module Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型属于太阳能技术领域,具体涉及一种双面双玻光伏组件玻璃背板及双面双玻光伏组件。The utility model belongs to the technical field of solar energy, in particular to a double-sided double-glass photovoltaic module glass back plate and a double-sided double-glass photovoltaic module.
背景技术Background technique
太阳能行业作为一种低碳可再生能源,正在世界范围内蓬勃发展,各国安装量逐年增长。目前在地面和各种类型屋顶上安装光伏系统的案例已非常多。对于各类型建筑,安装具有发电功能的光伏产品可以降低建筑用电能耗,达到节能减排的效果,同时也为建筑业主和系统安装使用人带来经济效益,因此非常具有推广价值。As a low-carbon renewable energy source, the solar energy industry is booming around the world, and the installations in various countries are increasing year by year. At present, there are many cases of installing photovoltaic systems on the ground and on various types of roofs. For various types of buildings, the installation of photovoltaic products with power generation function can reduce the energy consumption of buildings, achieve the effect of energy saving and emission reduction, and also bring economic benefits to building owners and system installers and users, so it is very valuable for promotion.
光伏组件从上至下依次由前板、EVA、太阳能电池片、EVA以及背板5层结构组成。目前现有的光伏组件的背板玻璃,大多采用普通浮法钢化玻璃。如公开号为CN 106601842 A的专利文献公开了一种低功损的双玻组件,所述双玻组件由上到下依次设有超白压花钢化玻璃、第一EVA胶膜层、电池片、第二EVA胶膜层、浮法玻璃;所述浮法玻璃背面镀有一层乳白色的高温釉,所述高温釉厚度为300~500微米。随着双面电池技术的日益发展,双面双玻逐渐被市场认可,由于双面双玻两面均可发电,背板玻璃需采用超白玻璃,但是由于双面双玻由于不能使用白色EVA,电池片间隙的光不能充分利用,容易造成双玻光伏组件功率损失,由此出现了丝网印刷白玻璃,但在超白压花玻璃上进行丝网印刷,反光涂料不能充分填充花纹,因此对双玻组件的可靠性带来隐患。Photovoltaic modules are composed of 5 layers of front sheet, EVA, solar cells, EVA and back sheet from top to bottom. At present, the back glass of existing photovoltaic modules mostly adopts ordinary float tempered glass. For example, the patent document with publication number CN 106601842 A discloses a low-power-loss double-glass module. The double-glass module is sequentially provided with ultra-clear embossed tempered glass, a first EVA film layer, and a battery sheet from top to bottom. , the second EVA film layer, and float glass; the back of the float glass is coated with a layer of milky white high-temperature glaze, and the thickness of the high-temperature glaze is 300-500 microns. With the increasing development of double-sided battery technology, double-sided double-glass is gradually recognized by the market. Since both sides of double-sided double-glass can generate electricity, ultra-clear glass must be used for the back glass. However, white EVA cannot be used for double-sided double-glass. The light in the gap between the cells cannot be fully utilized, and it is easy to cause power loss in double-glass photovoltaic modules. As a result, screen-printed white glass appears, but when screen-printed on ultra-clear embossed glass, the reflective paint cannot fully fill the pattern, so the The reliability of double-glass modules brings hidden dangers.
实用新型内容Utility model content
为了解决上述问题,本实用新型提供了一种双面双玻光伏组件玻璃背板,充分利用光能,降低光伏组件功率的损失率。In order to solve the above problems, the utility model provides a double-sided double-glass photovoltaic module glass backplane, which makes full use of light energy and reduces the loss rate of photovoltaic module power.
本实用新型的技术方案为:一种双面双玻光伏组件玻璃背板,包括玻璃板体,所述玻璃板体包括用于排版光伏电池的电池排版区域,所述玻璃板体的材质为超白玻璃,所述电池排版区域包括多个分别与光伏电池中每个电池片对应的电池片区域以及位于电池片之间的电池片间隙区域,所述电池片区域内压有花纹结构,所述电池片间隙区域内无花纹结构。The technical solution of the utility model is: a double-sided double-glass photovoltaic module glass backplane, including a glass plate body, the glass plate body includes a cell typesetting area for typesetting photovoltaic cells, and the material of the glass plate body is super White glass, the cell typesetting area includes a plurality of cell areas corresponding to each cell in the photovoltaic cell and the cell gap area between the cells, the cell area is embossed with a pattern structure, the There is no pattern structure in the cell gap area.
本实用新型中电池片间隙区域内无花纹结构,可以方便后续的丝网印刷。In the utility model, there is no pattern structure in the gap area of the battery sheet, which can facilitate subsequent screen printing.
本实用新型中花纹结构有多种,作为优选,所述花纹结构的形状为金字塔形状、蜂窝形状或菱形形状。There are various pattern structures in the present invention, preferably, the shape of the pattern structure is pyramid shape, honeycomb shape or rhombus shape.
作为优选,所述玻璃板体的厚度为0.5~3.2mm。Preferably, the glass plate has a thickness of 0.5-3.2 mm.
作为优选,还包括丝网印刷于玻璃板体上的反射涂层。在电池片间隙区域丝网印刷反射涂层,能充分利用透过电池片间隙区域的光,提高组件功率。Preferably, it also includes a reflective coating screen-printed on the glass plate. Screen-printing reflective coating on the cell gap area can make full use of the light passing through the cell gap area and improve the power of the module.
本实用新型中反射涂层的原料可以选择多种,作为优选,所述反射涂层的原料为低温釉或改性TiO2。The raw material of the reflective coating in the present invention can be selected from a variety of materials, preferably, the raw material of the reflective coating is low-temperature glaze or modified TiO 2 .
本实用新型还提供了一种双面双玻光伏组件,包括由上至下依次布置的前板、第一封装材料层、双面电池、第二封装材料层以及背板,所述背板为上述的双面双玻光伏组件玻璃背板。The utility model also provides a double-sided double-glass photovoltaic module, including a front plate, a first packaging material layer, a double-sided battery, a second packaging material layer and a back plate arranged in sequence from top to bottom, and the back plate is The above-mentioned double-sided double-glass photovoltaic module glass backplane.
作为优选,所述第一封装材料层和第二封装材料层的材料为POE、EVA、PVB或者有机硅胶。Preferably, the material of the first packaging material layer and the second packaging material layer is POE, EVA, PVB or organic silica gel.
作为优选,所述双面电池为N型光伏电池、P型光伏电池、IBC光伏电池或HJT光伏电池。Preferably, the double-sided cell is an N-type photovoltaic cell, a P-type photovoltaic cell, an IBC photovoltaic cell or an HJT photovoltaic cell.
作为优选,所述前板的材质为超白压花镀膜玻璃或超白浮法玻璃。Preferably, the material of the front plate is ultra-clear embossed coated glass or ultra-clear float glass.
与现有技术相比,本实用新型的有益效果体现在:Compared with the prior art, the beneficial effects of the utility model are reflected in:
本实用新型中双面双玻光伏组件本身的载荷以及机械性能不会发生变化,玻璃背板的电池片间隙区域平整无花纹,使得该区域丝网印刷涂料后与封装材料粘结性能提高。并且在玻璃背板电池片间隙区域内丝网印刷反射涂层,能充分利用透过电池片间隙区域的光,提高组件功率。In the utility model, the load and mechanical properties of the double-sided double-glass photovoltaic module itself will not change, and the cell gap area of the glass back plate is flat and free of patterns, so that the bonding performance between the screen printing paint and the packaging material in this area is improved. In addition, the reflective coating is screen-printed in the gap area of the cell on the glass back plate, which can make full use of the light passing through the gap area of the cell and improve the power of the module.
附图说明Description of drawings
图1为本实用新型的双面双玻光伏组件的结构示意图。Fig. 1 is a schematic structural diagram of a double-sided double-glass photovoltaic module of the present invention.
图2为本实用新型中背板的结构示意图。Fig. 2 is a schematic structural view of the backboard of the present invention.
具体实施方式Detailed ways
实施例1Example 1
如图1所示,本实用新型包括由上至下依次布置的前板1、第一封装材料层2、双面电池3、第二封装材料层4以及背板5。其中第一封装材料层2和第二封装材料层4的材料为POE、EVA、PVB或者有机硅胶,双面电池3为N型光伏电池、P型光伏电池、IBC光伏电池或HJT光伏电池。As shown in FIG. 1 , the utility model includes a front plate 1 , a first encapsulation material layer 2 , a double-sided battery 3 , a second encapsulation material layer 4 and a back plate 5 arranged sequentially from top to bottom. The materials of the first encapsulation material layer 2 and the second encapsulation material layer 4 are POE, EVA, PVB or organic silica gel, and the double-sided battery 3 is an N-type photovoltaic cell, a P-type photovoltaic cell, an IBC photovoltaic cell or an HJT photovoltaic cell.
其中,如图2所示,本实用新型中背板5包括玻璃板体,一般情况下,玻璃板体的厚度为0.5~3.2mm。玻璃板体包括用于排版光伏电池的电池排版区域,玻璃板体的材质为超白玻璃,最好为超白压花玻璃。电池排版区域包括多个分别与光伏电池中每个电池片对应的电池片区域51以及位于电池片之间的电池片间隙区域52,电池片区域51内压有花纹结构,电池片间隙区域52无花纹结构。Wherein, as shown in FIG. 2 , the back plate 5 of the present invention includes a glass plate body, and generally, the thickness of the glass plate body is 0.5-3.2 mm. The glass plate body includes a cell typesetting area for typesetting photovoltaic cells, and the material of the glass plate body is ultra-clear glass, preferably ultra-clear embossed glass. The cell layout area includes a plurality of cell areas 51 corresponding to each cell in the photovoltaic cell and a cell gap area 52 between the cells. The cell area 51 is pressed with a pattern structure, and the cell gap area 52 has no pattern structure.
本实用新型中电池片间隙区域52无花纹结构,可以方便后续的丝网印刷。并且本实用新型中花纹结构有多种,例如花纹结构的形状可以为金字塔形状、蜂窝形状或菱形形状。In the utility model, there is no pattern structure in the cell gap area 52, which can facilitate subsequent screen printing. And there are many kinds of pattern structures in the present invention, for example, the shape of the pattern structure can be a pyramid shape, a honeycomb shape or a rhombus shape.
在玻璃板体上还通过丝网印刷有反射涂层。在电池片间隙区域52丝网印刷反射涂层,能充分利用透过电池片间隙区域52的光,提高组件功率。本实用新型中反射涂层的原料可以选择多种,例如反射涂层的原料可以为低温釉或改性TiO2。A reflective coating is also screen-printed on the glass plate. Screen-printing reflective coating on the cell gap area 52 can make full use of the light passing through the cell gap area 52 and improve module power. The raw material of the reflective coating in the utility model can be selected from many kinds, for example, the raw material of the reflective coating can be low-temperature glaze or modified TiO2.
本实施例中电池片使用天合光能生产的双面电池3,第一封装材料层2和第二封装层的封装材料使用POE,前板1为2.5mm超白压花镀膜玻璃,背板5为2.5mm的超白压花玻璃,花纹结构为蜂窝状。电池组件间距:电池片与电池片之间的间距为2.5mm,电池串与电池串之间的间距为3.5mm。在背板5的玻璃板体上丝网印刷白色低温釉进行钢化处理时,反射率>85%,并且电池片间隙区域52丝网印刷钢化后与POE的拉脱力为215N/cm,电池片区域51丝网印刷钢化后与POE的拉脱力为203N/cm。电池片间隙区域52与电池片区域51的丝网印刷相比,电池片间隙区域52丝网印刷涂料后与封装材料粘结性能更高。In this embodiment, the battery sheet uses the double-sided battery 3 produced by Trina Solar, the packaging material of the first packaging material layer 2 and the second packaging layer uses POE, the front panel 1 is 2.5mm ultra-clear embossed coated glass, and the back panel 5 is 2.5mm ultra-clear embossed glass, the pattern structure is honeycomb. Battery module spacing: the spacing between battery slices is 2.5mm, and the spacing between battery strings is 3.5mm. When screen-printing white low-temperature glaze on the glass body of the back plate 5 for tempering treatment, the reflectivity is >85%, and the pull-off force between the cell gap area 52 and POE after screen printing and tempering is 215N/cm, and the cell area The pull-off force of 51 screen printing and POE after tempering is 203N/cm. Compared with the screen printing of the cell gap region 52 and the cell region 51 , the bonding performance between the cell gap region 52 and the encapsulation material is higher after the paint is screen-printed.
实施例2Example 2
本对比例中背板采用无反射层的2.5mm后超白压花玻璃,采用相同的串联方式与层压工艺,其余结构与实施例1相同,In this comparative example, the back plate adopts 2.5mm rear ultra-clear patterned glass without a reflective layer, adopts the same series connection method and lamination process, and the rest of the structure is the same as that of Example 1.
从表1的功率数据中能够看出,实施例1比实施例2正面功率提升4.85W,以背面发电量增益按20%计算,背面功率降低2.64W,实施例1中正面功率增益4.85W,背面功率增益-2.64W,整体增益2.21W。(功率测试在IEC61215要求的STC环境下规范测试)It can be seen from the power data in Table 1 that the front power of Embodiment 1 is increased by 4.85W compared with Embodiment 2, and the power generation gain of the back is calculated as 20%, and the power of the back is reduced by 2.64W. In Embodiment 1, the front power gain is 4.85W. Rear power gain -2.64W, overall gain 2.21W. (The power test is standardized in the STC environment required by IEC61215)
表1Table 1
实施例3Example 3
将实施例1中前板替换为厚度2.0mm的超白浮法玻璃,背板替换为厚度2.0mm的超白压花玻璃,背板中的压花结构为金字塔形花纹,电池片间隙区域无花纹平整区域的丝网印刷的反射涂层为改性TiO2,钢化后反射率>80%,其他结构同实施例1。In Example 1, the front plate is replaced with ultra-clear float glass with a thickness of 2.0 mm, and the back plate is replaced with ultra-clear embossed glass with a thickness of 2.0 mm. The screen-printed reflective coating in the flat pattern area is modified TiO 2 , and the reflectivity after tempering is >80%. Other structures are the same as in Example 1.
经测试,在相同的条件下,背板采用丝网印刷反射涂层得到的组件比透明双面组件整体增益2.05W。After testing, under the same conditions, the overall gain of the component obtained by using the screen-printed reflective coating on the back plate is 2.05W higher than that of the transparent double-sided component.
Claims (9)
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107863407A (en) * | 2017-12-14 | 2018-03-30 | 天合光能股份有限公司 | A double-sided double-glass photovoltaic module glass backplane and a double-sided double-glass photovoltaic module |
| CN110254062A (en) * | 2019-06-27 | 2019-09-20 | 浙江晶科能源有限公司 | A kind of solar cell screen printing method and photovoltaic module |
| CN110682395A (en) * | 2018-07-05 | 2020-01-14 | 张伟 | Method for preparing enamel coating on surface of photovoltaic cell by using 3D printing technology |
| CN112018205A (en) * | 2020-10-09 | 2020-12-01 | 常州亚玛顿股份有限公司 | Photovoltaic module with good backboard light acceptance rate |
-
2017
- 2017-12-14 CN CN201721750917.9U patent/CN207503990U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107863407A (en) * | 2017-12-14 | 2018-03-30 | 天合光能股份有限公司 | A double-sided double-glass photovoltaic module glass backplane and a double-sided double-glass photovoltaic module |
| CN110682395A (en) * | 2018-07-05 | 2020-01-14 | 张伟 | Method for preparing enamel coating on surface of photovoltaic cell by using 3D printing technology |
| CN110254062A (en) * | 2019-06-27 | 2019-09-20 | 浙江晶科能源有限公司 | A kind of solar cell screen printing method and photovoltaic module |
| CN112018205A (en) * | 2020-10-09 | 2020-12-01 | 常州亚玛顿股份有限公司 | Photovoltaic module with good backboard light acceptance rate |
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