CN207494516U - A kind of lead ingot device - Google Patents
A kind of lead ingot device Download PDFInfo
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- CN207494516U CN207494516U CN201721356286.2U CN201721356286U CN207494516U CN 207494516 U CN207494516 U CN 207494516U CN 201721356286 U CN201721356286 U CN 201721356286U CN 207494516 U CN207494516 U CN 207494516U
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- lead
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- water
- water tank
- liquid
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Abstract
The utility model is related to lead pig casting field, spy is related to a kind of lead ingot device.The utility model by being fully cooled in circulating water section to lead stamp tool, make demoulding section need not beat or vibrate lead pig can automatic demoulding, and pass through the setting of preceding flame attachment, it is ensured that the quality of first batch of lead pig.The lead pig produced using the utility model device has the characteristics that stable quality, more efficient, saving is artificial, improves labor intensity.
Description
Technical field
The utility model is related to lead pig casting field, spy is related to a kind of lead ingot device.
Background technology
In lead pig process of manufacture, it there is now automatic production line, such as Chinese invention patent《Continous way lead ingot system
System》(application number 201210506495.6) discloses, a kind of casting of live-roller being connect including rack and with gantry rotation
System, the system realize the fully-automatic production of lead ingot.
But the patent also has the following disadvantages, and lead pig is made to come off by tapping the percussion of arm first, because of mold
In production on-line running, during percussion arm beats, it can make entire production system that all there is slight vibration, it in this way can be to cold
But the lead pig of process has an impact, and reduces the quality of product.Secondly, the spray of spray equipment from bottom to up can generate a large amount of water
Mist, the color and luster for making lead pig is bad, and interval is also inevitably had between lead pig mold, has a small amount of water and passes through interval, falls in lead pig table
On face, the unstable of fog and lead pig surface quality is caused, and cooling effect is poor.During daily booting chill casting lead pig, lead stamp
Inside more moist, the lead pig quality of cycle casting in first week is unstable.When pig moulding machine works at present, need to set after casting work
One slag hitting station separately sets a clear overlap station for removing surface oxide layer and making liquid level smooth rapidly, after demoulding, for removing
The acute angle of one week above lead pig.
Utility model content
In view of the deficiencies of the prior art, the utility model provides a kind of lead ingot device.The casting of the utility model
By being fully cooled in circulating water section to lead stamp tool, making demoulding section that need not beat or vibrate lead pig can take off device automatically
Mould, and pass through the setting of preceding flame attachment, it is ensured that the quality of first batch of lead pig.Lead pig using the production of the utility model device has
Have stable quality, it is more efficient, save it is artificial, improve labor intensity the features such as.
The technical solution of the utility model is：A kind of lead ingot device, including liquid level cooling section, recirculated water cooling after casting
But turning barrel, planet distributor, water tank, chain conveying actuating unit in section, demoulding section, preceding flame attachment, rear flame attachment, lead liquid
And conveyer chain, conveyer chain connection after pouring liquid level cooling section, circulating water section, demoulding section on, conveyer chain is defeated by chain
The rotation of actuating unit in cycles is sent, lead stamp tool is fixed on conveyer chain；Planet distributor is had by lead stamp drives rotation；It is special
Sign is：The circulating water section is less than liquid level cooling section, demoulding section after casting, circulating water pars infrasegmentalis setting water
Case, lead stamp tool after liquid level cooling section enters circulating water section after casting, gradually immerse in the water of water tank by lead stamp tool lower part；Institute
The demoulding section stated is not provided with tapping arm；Flame attachment before the setting of turning barrel forepart in lead liquid, flame after the setting of turning barrel rear portion in lead liquid
Device.
According to lead ingot device as described above, it is characterised in that：The water tank includes water inlet, discharge outlet, overflows
Head piece, water tank upper setting overflow port, water inlet and discharge outlet are arranged on water tank bottom.
According to lead ingot device as described above, it is characterised in that：The chain conveying actuating unit, which is equipped with, to slow down
Machine and frequency converter adjust conveyer chain conveying speed.
According to lead ingot device as described above, it is characterised in that：Further include marking device, marking device setting
In circulating water section.
According to lead ingot device as described above, it is characterised in that：Planet export distributor is less than lead stamp tool liquid note
Liquid level after the completion of penetrating.
A kind of lead ingot method, it is characterised in that：Include the following steps, first week step to lead stamp tool preheating of conveyer chain
Suddenly, the step of the step of lead liquid injection lead stamp tool, cooling and demoulding step,
Lead stamp has the step of preheating：Lead stamp tool is preheated by preceding flame attachment, removes the aqueous vapor in lead stamp tool,
And water tank is anhydrous at this time；During lead stamp tool operation second week, the also not cooling completely of lead stamp tool, preceding flame attachment is without work, system
It can normal circulation work；
The step of lead liquid injection lead stamp tool：Have injection lead liquid to lead stamp by planet distributor, pass through rear flame after injection
Device heats lead liquid；
The step of cooling：Lead stamp tool is cooled down by immersion, lead mold bottom is immersed in the water, and the water of immersion passes through
Flowing makes water keep low temperature；
Demoulding step：The overturning having by lead stamp makes lead pig fall, and in falling process from lead stamp tool automatically, without vibration
Or it beats.
According to lead ingot method as described above, it is characterised in that：The lead mold bottom is immersed in the water 25mm extremely
30mm。
According to lead ingot method as described above, it is characterised in that：The lead mold bottom is immersed in the water 28mm.
According to lead ingot method as described above, it is characterised in that：In the cooling step, the temperature of water is less than 90 °,
After cooling step, the temperature of lead pig is less than 250 °.
The beneficial effects of the utility model are：First, not having knocking device on production line, whole device does not have faint
Vibration will not reduce the quality of lead pig because of faint vibration；Second is that ensuring first batch of lead pig quality, defective work is reduced
Occur；Third, the utility model device need not set slag hitting station and overlap station, but it can likewise ensure that lead pig is smooth and nothing
Finning.
Description of the drawings
Fig. 1 is the utility model stereogram；
Fig. 2 is the utility model front view；
Fig. 3 is the utility model cisten mechanism schematic diagram.
Reference sign：Liquid level cooling section 1, circulating water section 2, demoulding section 3, preceding flame attachment 4, rear fire after casting
Turning barrel 6, marking device 7, planet distributor 8, water tank 9, water inlet 91, discharge outlet 92, overflow port 93 in flame device 5, lead liquid.
Specific embodiment
The technical solution of the utility model is described further below in conjunction with attached drawing.
As shown in Figure 1 to Figure 3, the lead ingot device of the utility model includes：Liquid level cooling section 1, recirculated water after casting
Cooling section 2, demoulding section 3, preceding flame attachment 4, rear flame attachment 5, turning barrel 6 in lead liquid, marking device 7, planet distributor 8,
Water tank 9, chain conveying actuating unit etc..Conveyer chain connects liquid level cooling section 1, circulating water section 2, demoulding section 3 after pouring
On, the rotation of actuating unit in cycles is conveyed by chain, lead stamp tool is fixed on conveyer chain.
As shown in Figure 1, Figure 2 and Figure 3, the circulating water section 2 of the utility model is less than liquid level cooling section 1 after casting, de-
Mold segment 3,2 lower part of circulating water section setting water tank 9, lead stamp tool liquid level cooling section 1 after casting enter circulating water section 2
Afterwards, lead stamp tool lower part is gradually immersed in the water, and the lead liquid in having to lead stamp cools down, and the water in water tank 9 needs Rapid Circulation, stream
The direction of feed in direction and chain is moved on the contrary, making the water temperature of water tank 9 relatively low, is generally required less than 95 ° hereinafter, preferably by quick
The water-cooled that changes allow the water temperature of water tank 9 at 90 ° hereinafter, may insure that the lead pig being cooled and shaped is automatic in demoulding section 3 in this way
It comes off from lead stamp tool.
As shown in figure 3, the water tank 9 of the utility model includes water inlet 91, discharge outlet 92, overflow port 93, the utility model
During the work time, water inlet 91 may be provided at 9 bottom of water tank, and discharge outlet 92 is arranged on 9 bottommost of water tank, and 9 top of water tank can
To set overflow port 93, to ensure the water level in water tank 9, height tolerance is little at work.During work, lead stamp has after casting
Gradually in intrusion water tank 9, lead mold bottom is immersed in the water liquid level cooling section 1, and relative to spray mode, the fog of generation is few, therefore
The utility model may not necessarily set up independent fog collection device as background contrast's patent.When being impregnated with simultaneously, need to protect
Water temperature in water holding case 9 is relatively low, can be by increasing by the 9 relatively low water of velocity interpolation water tank of 93 flow of water inlet 91 and overflow port
Temperature.
The demoulding section 3 of the utility model is not provided with tapping arm, because by the cooling of circulating water section 2, in lead stamp
Lead liquid has been solidified as lead pig, relatively low with water Contact Temperature due to having in cooling section lead stamp, therefore at demoulding section 3 top, lead stamp have from
On when going to lower section, internal lead pig is with lead mold separation, therefore lead pig comes off automatically from lead stamp tool, is tapped without setting
Arm.Due to not having knocking device on the utility model production line, therefore whole device does not have faint vibration, i.e., in recirculated water cooling
But when section 2 solidifies not yet with 1 lead liquid of liquid level cooling section after casting, the quality of lead pig will not be reduced because of faint vibration.
The lead of the utility model determines pouring device, flame attachment 4 before the setting of 6 forepart of turning barrel in lead liquid, in lead liquid after turning barrel 6
Flame attachment 5 after portion's setting.Flame attachment 4 before increasing before casting, the steam that lead die surface adheres to is dryouied, it is ensured that lead stamp
No moisture in tool, while lead die surface is preheated, flame attachment 5 after increasing after pouring, the oxygen that can be effectively spaced apart air subtracts
Few oxide layer, at high temperature, lead liquid surface easily aoxidizes, and flame system can consume the oxygen on lead liquid surface, reduces oxidation；
Flame attachment 5 can blow rapidly the lead liquid surface in flat-die tool after simultaneously.Planet distributor 8 is had by lead stamp drives average rate rotation,
The outlet of planet distributor 8 easily forms recess or protrusion, out-of-flatness passes through less than the liquid level after the completion of lead stamp tool liquid injection
Flame attachment 5 heats the lead liquid surface of out-of-flatness afterwards, and lead liquid stream is allowed to put down；And remaining lead on scorification lead mold wall, make its stream
Enter in lead stamp tool, make the device of the utility model slag hitting station and overlap station need not be set, but can likewise ensure that lead in this way
Ingot is smooth and non-trimming phenomenon.
The utility model further includes chain conveying actuating unit, and chain conveying actuating unit is equipped with speed reducer and frequency converter,
Conveyer chain conveying speed is adjusted, suit lead stamp has on conveyer chain.
The utility model can also add marking device 7, and marking device 7 is arranged in circulating water section 2, is used for
To lead pig batch, composition mark, since marking device 7 is this field routine techniques, this patent is not describing in detail.
The utility model device course of work is：It is anhydrous in water tank 9 when conveyer chain rotates first week during ingot casting, by preceding
Flame attachment 4 preheats lead stamp tool；When lead stamp tool turns second week, water, and quick water change are injected to water tank 9, it is ensured that water temperature
Temperature is relatively low, and then molding lead pig is in demoulding 3 Automatic-falling of section.
The invention also discloses a kind of lead ingot method, including first week step to lead stamp tool preheating of conveyer chain
Suddenly the step of, the step of lead liquid injection lead stamp tool, cooling and demoulding step,
Preceding flame attachment 4 is that the step of lead stamp tool preheats is：Lead stamp tool is preheated by preceding flame attachment 4, is removed
Aqueous vapor in lead stamp tool, and water tank 9 is anhydrous at this time；After preheating, lead mold temperature is very high, can evaporate surface water automatically
Point.When mold runs second week, mold also not cooling completely, preceding flame attachment 4 can normal circulation work without work, system.
The step of the utility model, by way of preheating, makes device can ensure that the quality of first batch of lead pig when running for the first time.
The step of lead liquid injection lead stamp tool：Have injection lead liquid to lead stamp by planet distributor 8, pass through rear flame after injection
Device 5 heats lead liquid.
The step of cooling：Lead stamp tool is cooled down by immersion, lead mold bottom is immersed in the water 25mm to 30mm, excellent
28mm is selected, the water of immersion makes it keep low temperature by flowing, and the temperature of water is more preferably less than 90 °, after cooling step, the temperature of lead pig
Preferably lower than 250 °, make lead pig and lead mold separation.
Demoulding step：The overturning having by lead stamp makes lead pig fall, and in falling process from lead stamp tool automatically, without vibration
Or beat and etc..
Claims (5)
1. a kind of lead ingot device, including liquid level cooling section after casting, circulating water section, demoulding section, preceding flame attachment, after
Turning barrel, planet distributor, water tank, chain conveying actuating unit and conveyer chain, conveyer chain are connected to casting in flame attachment, lead liquid
Afterwards liquid level cooling section, circulating water section, in demoulding section, conveyer chain conveys actuating unit rotation in cycles by chain,
Lead stamp tool is fixed on conveyer chain；Planet distributor is had by lead stamp drives rotation；It is characterized in that：The circulating water section
Less than liquid level cooling section, demoulding section after casting, circulating water pars infrasegmentalis setting water tank, lead stamp tool liquid level cooling section after casting
Into after circulating water section, lead stamp tool lower part is gradually immersed in the water of water tank；The demoulding section is not provided with tapping arm；Lead liquid
Flame attachment before the setting of middle turning barrel forepart, flame attachment after the setting of turning barrel rear portion in lead liquid.
2. lead ingot device according to claim 1, it is characterised in that：The water tank include water inlet, discharge outlet,
Overflow port, water tank upper setting overflow port, water inlet and discharge outlet are arranged on water tank bottom.
3. lead ingot device according to claim 1, it is characterised in that：The chain conveying actuating unit, which is equipped with, to be subtracted
Fast machine and frequency converter adjust conveyer chain conveying speed.
4. lead ingot device according to claim 1, it is characterised in that：Further include marking device, marking device
It is arranged in circulating water section.
5. lead ingot device according to claim 1, it is characterised in that：Planet export distributor has liquid less than lead stamp
Liquid level after the completion of injection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721356286.2U CN207494516U (en) | 2017-10-17 | 2017-10-17 | A kind of lead ingot device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721356286.2U CN207494516U (en) | 2017-10-17 | 2017-10-17 | A kind of lead ingot device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207494516U true CN207494516U (en) | 2018-06-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201721356286.2U Active CN207494516U (en) | 2017-10-17 | 2017-10-17 | A kind of lead ingot device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108031806A (en) * | 2017-10-17 | 2018-05-15 | 襄阳远锐资源工程技术有限公司 | A kind of lead ingot device and casting method |
-
2017
- 2017-10-17 CN CN201721356286.2U patent/CN207494516U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108031806A (en) * | 2017-10-17 | 2018-05-15 | 襄阳远锐资源工程技术有限公司 | A kind of lead ingot device and casting method |
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