CN207493234U - A kind of MVR evaporator structure - Google Patents
A kind of MVR evaporator structure Download PDFInfo
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- CN207493234U CN207493234U CN201721562582.8U CN201721562582U CN207493234U CN 207493234 U CN207493234 U CN 207493234U CN 201721562582 U CN201721562582 U CN 201721562582U CN 207493234 U CN207493234 U CN 207493234U
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- 239000007788 liquid Substances 0.000 claims abstract description 48
- 230000000694 effects Effects 0.000 abstract description 2
- 239000003814 drug Substances 0.000 description 9
- 238000010586 diagram Methods 0.000 description 3
- 238000001704 evaporation Methods 0.000 description 3
- 230000008020 evaporation Effects 0.000 description 3
- 239000006260 foam Substances 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000007664 blowing Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000009835 boiling Methods 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000011550 stock solution Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及一种制药设备系统中的蒸发设备,尤其是一种MVR蒸发器结构。The utility model relates to an evaporation device in a pharmaceutical equipment system, in particular to an MVR evaporator structure.
背景技术Background technique
MVR蒸发器,又称机械式蒸汽再压缩蒸发器,是一种主要应用于制药行业的新型高效节能蒸发设备,是目前国际先进的蒸发技术,是替代传统蒸发器的升级换代产品。MVR evaporator, also known as mechanical vapor recompression evaporator, is a new type of high-efficiency and energy-saving evaporation equipment mainly used in the pharmaceutical industry. It is an internationally advanced evaporation technology and an upgraded product that replaces traditional evaporators.
如图1所示,现有的MVR蒸发器主要包括蒸汽压缩机101,加热器103,第二管体104,气液分离器105,蒸汽压缩机通过蒸汽第一管体102连通加热器,加热器通过第二管体104连通气液分离器105。药液蒸汽通过蒸汽压缩机加压,再通过加热器加热,进入气液分离器即可进行气液分离,其中气液分离器分离出来的气体通过第三管体106重新回到蒸汽压缩机101,气液分离器分离出来的液体则作为药液排出。其中第二管体104的作用是,将蒸汽压缩机101中出来的并通过加热器103加热的二次蒸汽,将二次蒸汽通过第二管体104快速吹出,用于消除气液分离器内液面的气泡。As shown in Figure 1, the existing MVR evaporator mainly includes a steam compressor 101, a heater 103, a second pipe body 104, and a gas-liquid separator 105, and the steam compressor communicates with the heater through the first steam pipe body 102 to heat The device communicates with the gas-liquid separator 105 through the second pipe body 104 . The liquid medicine vapor is pressurized by a steam compressor, heated by a heater, and enters the gas-liquid separator to perform gas-liquid separation, wherein the gas separated by the gas-liquid separator returns to the steam compressor 101 through the third pipe body 106 , the liquid separated by the gas-liquid separator is discharged as a liquid medicine. Wherein the function of the second pipe body 104 is to quickly blow out the secondary steam that comes out of the steam compressor 101 and is heated by the heater 103 through the second pipe body 104, so as to eliminate the Bubbles on the liquid surface.
但是,由于MVR蒸发器系统内是接近真空的状态,使得水的沸点大约为60℃左右,因而从第二管体104吹出的二次蒸汽不高。对于一些泡沫较少的药液而言,仅需利用二次蒸汽快速吹出所产生的风力就可以将气液分离器内液面上的气泡吹破;而对于一些泡沫较多的药液而言,单凭二次蒸汽快速吹出所产生的风力无法很好地消除大部分气泡,因而需要使用加热器103对二次蒸汽进行加热,利用加热后温度相对较高的二次蒸汽从第二管体104吹出,其高温可以减少气泡的表面张力,使气泡容易被二次蒸汽吹出所产生的风力吹破。利用加热器加热二次蒸汽的弊端在于:第一,加热器对气体加热,传热效率低,能量损耗高;第二,二次蒸汽初始温度低,并且受加热器设备大小的限制,加热器的有效加热部分一般都不大,因而高速流动的二次蒸汽在加热器内加热时间较短,而加热器功率又是有限的,导致二次蒸汽在经过加热器加热后温度依然不高,温度不高的二次蒸汽无法很好地消除气液分离器内液面上的气泡。However, since the MVR evaporator system is in a near-vacuum state, the boiling point of water is about 60° C., so the secondary steam blown out from the second tube body 104 is not high. For some medicinal liquids with less foam, the air bubbles on the liquid surface in the gas-liquid separator can be blown out only by using the wind force generated by the rapid blowing of the secondary steam; while for some medicinal liquids with more foam , the wind force generated by the rapid blowing of the secondary steam alone cannot eliminate most of the air bubbles, so it is necessary to use the heater 103 to heat the secondary steam, and use the secondary steam with relatively high temperature after heating to flow from the second pipe 104 blown out, its high temperature can reduce the surface tension of the bubbles, so that the bubbles are easily broken by the wind generated by the secondary steam blown out. The disadvantages of using the heater to heat the secondary steam are: first, the heater heats the gas, the heat transfer efficiency is low, and the energy loss is high; second, the initial temperature of the secondary steam is low, and it is limited by the size of the heater equipment. The effective heating part is generally not large, so the heating time of the high-speed secondary steam in the heater is relatively short, and the power of the heater is limited, so the temperature of the secondary steam is still not high after being heated by the heater. The low secondary steam cannot well eliminate the air bubbles on the liquid surface in the gas-liquid separator.
发明内容Contents of the invention
本实用新型旨在给出一种能有效提高第二管体中二次蒸汽温度的MVR蒸发器结构。The utility model aims at providing an MVR evaporator structure which can effectively increase the temperature of the secondary steam in the second pipe body.
一种MVR蒸发器结构,包括蒸汽压缩机、加热器、气液分离器、蒸汽发生器以及换热器,第一管体连通蒸汽压缩机与加热器,第二管体连通加热器与气液分离器,设有换热器,换热器至少有三个端口;换热器的第一入口端连通第一管体;换热器的第二入口端连通蒸汽发生器的出口管道;换热器的出口端连通第二管体。An MVR evaporator structure, including a steam compressor, a heater, a gas-liquid separator, a steam generator, and a heat exchanger, the first pipe communicates with the steam compressor and the heater, and the second pipe communicates with the heater and the gas-liquid The separator is provided with a heat exchanger, and the heat exchanger has at least three ports; the first inlet port of the heat exchanger is connected to the first pipe body; the second inlet port of the heat exchanger is connected to the outlet pipe of the steam generator; the heat exchanger The outlet end communicates with the second pipe body.
由于设置了换热器,并通过换热器将一次蒸汽与第二管体的二次蒸汽进行换热,提高二次蒸汽的焓;被提高了焓值的二次蒸汽被快速吹喷到气液分离器并消除液面上的气泡,因其温度较高而可以减小气泡表面张力,快速二次蒸汽可以很好地消除气泡;而且利用温度较高的一次蒸汽来加热第二管体内的二次蒸汽,消除气泡的效果良好。Since the heat exchanger is set up, and the primary steam is exchanged with the secondary steam of the second pipe through the heat exchanger, the enthalpy of the secondary steam is increased; the secondary steam with the increased enthalpy value is quickly blown into the air The liquid separator and eliminate the bubbles on the liquid surface, because of its high temperature can reduce the surface tension of the bubbles, and the fast secondary steam can eliminate the bubbles well; and use the higher temperature primary steam to heat the second pipe body Secondary steam, the effect of eliminating air bubbles is good.
附图说明Description of drawings
图1是现有的MVR蒸发器结构示意图;Fig. 1 is the structural schematic diagram of existing MVR evaporator;
图2是本MVR蒸发器结构示意图;Figure 2 is a schematic diagram of the structure of the MVR evaporator;
图3是换热器与MVR蒸发器的连接示意图。Figure 3 is a schematic diagram of the connection between the heat exchanger and the MVR evaporator.
具体实施方式Detailed ways
如图2和图3所示,本MVR蒸发器包括蒸汽压缩机101、加热器103、第二管体104、气液分离器105、蒸汽发生器,药液进入蒸汽压缩机101,蒸汽压缩机的出气端通过第一管体102连通加热器103的第一入口端,加热器103的出口端通过第二管体104连通气液分离器105,气液分离器105分离出的气体经第三管体106回流到蒸汽压缩机,气液分离器105分离出的药液流出MVR蒸发器,设置换热器207,换热器至少有三个端口,换热器的第一入口端308连通第一管体102,换热器的出口端311连通第二管体311,换热器的第二入口端310连通蒸汽发生器的出口管道,换热器的第一入口端308、出口端311和第二入口端所在管段均设有阀门,换热器207的第二入口端310连通蒸汽发生器的出气管,蒸汽发生器内产生一次蒸汽,即水蒸气。As shown in Figures 2 and 3, the MVR evaporator includes a steam compressor 101, a heater 103, a second pipe body 104, a gas-liquid separator 105, and a steam generator. The liquid medicine enters the steam compressor 101, and the steam compressor The outlet end of the heater 103 is communicated with the first inlet port of the heater 103 through the first pipe body 102, and the outlet end of the heater 103 is communicated with the gas-liquid separator 105 through the second pipe body 104, and the gas separated by the gas-liquid separator 105 passes through the third The pipe body 106 flows back to the steam compressor, and the liquid medicine separated by the gas-liquid separator 105 flows out of the MVR evaporator, and a heat exchanger 207 is set. The heat exchanger has at least three ports, and the first inlet port 308 of the heat exchanger is connected to the first The pipe body 102, the outlet port 311 of the heat exchanger communicates with the second pipe body 311, the second inlet port 310 of the heat exchanger communicates with the outlet pipe of the steam generator, the first inlet port 308, the outlet port 311 and the second pipe body of the heat exchanger The pipe sections where the two inlets are located are provided with valves. The second inlet 310 of the heat exchanger 207 is connected to the outlet pipe of the steam generator, and primary steam, namely water vapor, is generated in the steam generator.
药液原液通过蒸汽压缩机加压成为二次蒸汽,再通过加热器加热后,二次蒸汽进入气液分离器即可进行气液分离。其中气液分离器分离出来的气体通过第三管体106重新回到蒸汽压缩机101,气液分离器分离出来的液体则作为药液排出。其中第二管体104的作用是,将蒸汽压缩机101中出来的并通过加热器103加热的二次蒸汽,将二次蒸汽通过第二管体104快速吹出,用于消除气液分离器内液面的气泡。本新型设置的换热器207,其作用是将一小部分从蒸汽压缩机101出来的二次蒸汽分流到换热器207中,然后由换热器第二入口端310引入锅炉内产生相对高温的一次蒸汽,来加热从第二管体内的二次蒸汽。而由于MVR蒸发器内是类似管式换热器的结构,一次蒸汽和二次蒸汽能够换热但不会相互混合;第二管体内二次蒸汽的温度足够高以降低气泡表面的张力,第二管体104向气液分离器105快速吹出相对高温的二次蒸汽,可以有效地消除气液分离器105内液面上的气泡,而二次蒸汽的本质都是药液,因而不会对药液带来杂质或者影响其浓度。另外,如果药液产生的泡沫较少,无需使用换热器207时,可以关闭换热器第一入口端、出口端、第二入口端所在管段的阀门309,本新型即可作为普通的MVR蒸发器使用。The stock solution of the medicinal liquid is pressurized by a steam compressor to become a secondary steam, and after being heated by a heater, the secondary steam enters the gas-liquid separator for gas-liquid separation. The gas separated by the gas-liquid separator returns to the vapor compressor 101 through the third pipe body 106, and the liquid separated by the gas-liquid separator is discharged as a liquid medicine. Wherein the function of the second pipe body 104 is to quickly blow out the secondary steam that comes out of the steam compressor 101 and is heated by the heater 103 through the second pipe body 104, so as to eliminate the Bubbles on the liquid surface. The function of the heat exchanger 207 provided in the present invention is to divert a small part of the secondary steam from the steam compressor 101 to the heat exchanger 207, and then introduce it into the boiler through the second inlet port 310 of the heat exchanger to generate a relatively high temperature The primary steam is used to heat the secondary steam from the second pipe body. Since the MVR evaporator has a structure similar to a tube heat exchanger, the primary steam and the secondary steam can exchange heat but will not mix with each other; the temperature of the secondary steam in the second tube is high enough to reduce the surface tension of the bubbles. The second pipe body 104 quickly blows out relatively high-temperature secondary steam to the gas-liquid separator 105, which can effectively eliminate the bubbles on the liquid surface in the gas-liquid separator 105, and the essence of the secondary steam is liquid medicine, so it will not affect the gas-liquid separator 105. The liquid medicine brings impurities or affects its concentration. In addition, if the foam produced by the liquid medicine is less, when the heat exchanger 207 is not needed, the valve 309 of the pipe section where the first inlet port, the outlet port, and the second inlet port of the heat exchanger are located can be closed, and the new model can be used as an ordinary MVR Evaporator used.
应指出,通入换热器的一次蒸汽压力在0.05~0.15MPa,MVR内药液温度在90~99℃,真空度在-5kpa~-30kpa。It should be pointed out that the pressure of the primary steam passing into the heat exchanger is 0.05-0.15MPa, the temperature of the liquid medicine in the MVR is 90-99°C, and the vacuum degree is -5kpa--30kpa.
进一步地,为了提供更好的密封性能,所述换热器的第二入口端、出口端、第一入口端上的阀门为蝶阀。Further, in order to provide better sealing performance, the valves on the second inlet port, the outlet port and the first inlet port of the heat exchanger are butterfly valves.
进一步地,为了保证进入换热器207中的一次蒸汽的洁净度,在第二入口端所在管道上设置蒸汽过滤器,蒸汽过滤器的两端分别与第二入口端和蒸汽发生器连通。Further, in order to ensure the cleanliness of the primary steam entering the heat exchanger 207, a steam filter is provided on the pipeline where the second inlet port is located, and the two ends of the steam filter communicate with the second inlet port and the steam generator respectively.
Claims (4)
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110393934A (en) * | 2019-08-21 | 2019-11-01 | 长沙中联重科环境产业有限公司 | MVR circulating and evaporating system and method for evaporating |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110393934A (en) * | 2019-08-21 | 2019-11-01 | 长沙中联重科环境产业有限公司 | MVR circulating and evaporating system and method for evaporating |
| CN110393934B (en) * | 2019-08-21 | 2021-06-01 | 长沙中联重科环境产业有限公司 | MVR circulating evaporation system and evaporation method |
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