CN207488239U - A kind of ultrasonic flaw detecting device - Google Patents
A kind of ultrasonic flaw detecting device Download PDFInfo
- Publication number
- CN207488239U CN207488239U CN201721597102.1U CN201721597102U CN207488239U CN 207488239 U CN207488239 U CN 207488239U CN 201721597102 U CN201721597102 U CN 201721597102U CN 207488239 U CN207488239 U CN 207488239U
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- Prior art keywords
- assembly mechanism
- assembly
- detecting device
- probe assembly
- ultrasonic flaw
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- 230000007246 mechanism Effects 0.000 claims abstract description 111
- 239000000523 sample Substances 0.000 claims abstract description 65
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 35
- 238000001514 detection method Methods 0.000 claims abstract description 32
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 16
- 230000003139 buffering effect Effects 0.000 claims abstract description 15
- 239000003638 chemical reducing agent Substances 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 208000037656 Respiratory Sounds Diseases 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
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- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
The utility model is suitable for nondestructiving inspecting equipment technical field, provides a kind of ultrasonic flaw detecting device, including multi-channel digital defectoscope and flaw detection executing agency；Flaw detection executing agency includes rack, water tank assembly mechanism, feeding assembly mechanism, rotational positioning assembly mechanism, axle body probe assembly mechanism, end face probe assembly mechanism, buffering assembly mechanism and push wheel assembly mechanism；Rack includes pedestal, left and right column and crossbeam, feeding assembly mechanism is arranged on front side of pedestal, rotational positioning assembly mechanism, buffering assembly mechanism and push wheel assembly mechanism are connected to above pedestal, axle body probe assembly mechanism is connected to crossbeam, end face probe assembly mechanism is connected to any of left and right column, and water tank assembly mechanism is located at chassis interior.A kind of ultrasonic flaw detecting device provided by the utility model sets seven different assembly mechanisms by the different parts in rack, can will be taken turns in flaw detection to being automatically fed into and releasing failure detector, efficient, high degree of automation of detecting a flaw.
Description
Technical field
The utility model belongs to nondestructiving inspecting equipment technical field more particularly to a kind of ultrasonic flaw detecting device.
Background technology
The purpose of ultrasonic flaw detection detection is that raising sentences the accuracy of wound and to find quantitative, positioning essence after defect
True property, multi-channel digital high-precision detector device are the deciding factors of the accuracy and accuracy that judge flaw detection.
Invention content
The purpose of the utility model is to overcome above-mentioned the deficiencies in the prior art, provide a kind of ultrasonic flaw detecting device,
Its product function is enriched, easy to use.
The utility model is realized in this way：A kind of ultrasonic flaw detecting device, including include multi-channel digital defectoscope and
Flaw detection executing agency, the flaw detection executing agency include rack, water tank assembly mechanism, are filled for that will take turns to being sent into ultrasonic examination
The feeding assembly mechanism detected a flaw, the rotational positioning assembly mechanism for delivery wheel pair, the axle body for contact roller pair is put to visit
Head assembly mechanism, for the end face probe assembly mechanism of clamping wheel pair, for buffering wheel to the impact force that is subject in flaw detection
Buffer assembly mechanism and for that will take turns to finishing the push wheel assembly mechanism released later in flaw detection；The rack include pedestal, with
The left column and right column and be bolted with the left column and right column top that the pedestal is bolted
Crossbeam；The feeding assembly mechanism is arranged on the front side of the pedestal, the rotational positioning assembly mechanism, buffering assembly mechanism
It is connected to above the pedestal with push wheel assembly mechanism, wheel is provided in the rotation assembly mechanism to lifting assembly mechanism, institute
It states axle body probe assembly mechanism and is connected to the crossbeam, the end face probe assembly mechanism is connected to the left column or right vertical
Any of column, the water tank assembly mechanism are located at the chassis interior.
Specifically, the multi-channel digital defectoscope includes waveform image-forming block, and the waveform image-forming block includes synchronizing
The first display screen and second display screen of display.
Specifically, axle body probe assembly mechanism include axle body probe assembly driving cylinder, left axle body probe assembly and
Right axle body probe assembly.
Specifically, the end face probe assembly mechanism includes end face probe assembly driving cylinder, end face probe assembly slows down
Machine, left side probe assembly and right side probe assembly.
Specifically, the left side probe assembly is connect with the left column, the right side probe assembly and the right side
Column connects.
Specifically, the water tank assembly mechanism includes receiving in the water that the axle body probe assembly mechanism stays
Between water pond, for the left water pond that receives the water that left side probe assembly stays and for receiving the right side probe
The right water pond for the water that assembly stays.
Specifically, the flaw detection executing agency further includes pneumatic element layout mechanism, coupling assembly mechanism and sensor.
Specifically, feeding assembly driving cylinder is provided on the feeding assembly mechanism, the wheel is to lifting assembly mechanism
On be provided with wheel water tank assembly driving cylinder, described slow be provided with to lifting assembly drive system, on the water tank assembly mechanism
It rushes on assembly mechanism and is provided with buffering assembly driving cylinder, push wheel assembly driving gas is both provided on the push wheel assembly mechanism
Cylinder.
Specifically, ultrasonic flaw detecting device further includes programmable controller and computer control system.
Specifically, the programmable controller is PLC controller.
A kind of ultrasonic flaw detecting device provided by the utility model, by setting seven not in the different parts of rack
Same assembly mechanism can will take turns to being automatically fed into and releasing failure detector, efficient, the degree of automation of detecting a flaw in flaw detection
It is high.
Description of the drawings
Fig. 1 is a kind of schematic diagram for ultrasonic flaw detecting device that the utility model embodiment provides.
Fig. 2 is a kind of front view for ultrasonic flaw detecting device that the utility model embodiment provides.
Fig. 3 is a kind of schematic diagram into wheel direction for ultrasonic flaw detecting device that the utility model embodiment provides.
Specific embodiment
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with attached drawing and implementation
Example, the present invention is further described in detail.It should be appreciated that specific embodiment described herein is only used to explain
The utility model is not used to limit the utility model.
As shown in Figure 1 to Figure 3, a kind of ultrasonic flaw detecting device that the utility model embodiment provides, including multichannel number
Word defectoscope 1 and flaw detection executing agency；Flaw detection executing agency includes rack 2, water tank assembly mechanism 7, is sent into for that will take turns to 100
Feeding assembly mechanism 3 that ultrasonic flaw detecting device is detected a flaw, for delivery wheel to 100 rotational positioning assembly mechanism 4, be used for
Contact roller to 100 axle body probe assembly mechanism 5, for clamping wheel to 100 end face probe assembly mechanism 6, for buffering wheel
The buffering assembly mechanism 8 of impact force that is subject to 100 in flaw detection and pushing away of releasing later is finished detecting a flaw to 100 for that will take turns
Wheel assembly mechanism 9；Rack 2 include pedestal 21, the left column 201 being bolted with pedestal 21 and right column 202 and with
The crossbeam 203 that left column 201 and 202 top of right column are bolted, is connected by screw bolts quick and easy for installation, Er Qiebian
In disassembly and assembly, can disposably be completed；Feeding assembly mechanism 3 is arranged on the front side of pedestal 21, by sending during flaw detection
Material assembly mechanism 3 will be taken turns and be sent to 100 into failure detector；Rotational positioning assembly mechanism 4, buffering assembly mechanism 8 and push wheel assembly
Mechanism 9 is connected to 21 top of pedestal, and wheel is provided in rotation assembly mechanism 4 to lifting assembly mechanism 40, is taken turns to lifting assembly machine
Structure 40 can will take turns to raise to be put on rotational positioning assembly mechanism 4 with steady dropping place to 100 and carry out by hinge lever principle
Rotation flaw detection；Axle body probe assembly mechanism 5 is connected to crossbeam 203, end face probe assembly mechanism 6 be connected to left column 201 or
Any of right column 202, water tank assembly mechanism 7 are located inside pedestal 21.
Specifically, multi-channel digital defectoscope 1 includes waveform image-forming block, and the waveform image-forming block includes simultaneous display
The first display screen and second display screen, conventional mobile detects a flaw software systems in detection process, while can only see one
The wave that display screen is shown shows figure, and the wave that other channels could be observed by needing button switching channel shows figure, increases second display screen, only
The wave for clicking second display screen is needed to show figure and can pop up the wave that the first display screen for wanting to check is shown and shows figure.Have second
The wave of display screen shows figure, and flaw detection work is facilitated to be rapidly performed by the analysis of result of detection, and it is aobvious that the part that has a question quickly recalls first again
The wave that display screen is shown shows figure, real time inspection waveform, greatly carries the operating efficiency of flaw detection work.
Specifically, axle body probe assembly mechanism 5 includes axle body probe assembly driving cylinder, left axle body probe assembly 51 and the right side
Axle body probe assembly 52.
Specifically, probe assembly mechanism 6 in end face includes end face probe assembly driving cylinder, end face probe assembly speed reducer
63rd, left side probe assembly 61 and right side probe assembly 62.
Specifically, probe assembly 61 in left side connect 201 with left column, and right side probe assembly 62 connects with right column 202
It connects.
Specifically, water tank assembly mechanism 7 includes receiving the intermediate water pond of water that axle body probe assembly mechanism 5 flows down
71st, for receiving the left water pond 72 of water that left side probe assembly 61 flows down and flowed for receiving right side probe assembly 62
The right water pond 73 of the water to get off.
Specifically, flaw detection executing agency further includes pneumatic element layout mechanism 13, coupling assembly mechanism 14 and sensor, passes
The distance signal that axle body probe assembly mechanism 5 and end face probe assembly mechanism 6 are fed back can be passed to multi-channel digital by sensor
Defectoscope 1.
Specifically, feeding assembly driving cylinder is provided on feeding assembly mechanism 3, is taken turns to being set on lifting assembly mechanism 40
There is wheel to drive cylinder to lifting assembly, water tank assembly driving cylinder is provided on water tank assembly mechanism 7, is buffered on assembly mechanism 8
Buffering assembly driving cylinder is provided with, push wheel assembly driving cylinder is both provided on push wheel assembly mechanism 9, in different assembly machines
Driving cylinder is respectively provided on structure, power resources are provided when can work for each assembly mechanism, it is easy to operate.
Specifically, ultrasonic flaw detecting device further includes programmable controller and computer control system.
Specifically, programmable controller is PLC controller.
A kind of ultrasonic flaw detecting device that the utility model embodiment is provided, the course of work can refer to as follows：Such as
First enter in schematic diagram shown in Fig. 3 into wheel direction in flaw detection situation wheel to 100 from into wheel direction, when being fed assembly mechanism
After 3 block, feeding assembly driving cylinder drives feeding assembly mechanism 3 that will take turns and is sent into equipment to 100, in feeding assembly mechanism 3
It while sending wheel, takes turns and buffering assembly cylinder is also begun to act, take turns and drive buffer arm is angled will in buffering assembly cylinder
Wheel is blocked to 100, is gone out outside equipment to 100 to prevent wheel, can not be completed to detect a flaw, when wheel to 100 completely into equipment center position
Afterwards, it takes turns to lifting assembly cylinders retract, wheel is slowly put into 100 in rotational positioning assembly mechanism 4, axle body probe assembly mechanism
5 start to act, the probe on axle body probe assembly driving cylinder driving left axle body probe assembly 51 and right axle body probe assembly 52
After bar pushes positioning, by the distance signal of sensor feedback, PLC identifications are which kind of spindle-type is then corresponding total to end face probe
Into 63 1 signals of speed reducer, end face probe assembly speed reducer 63 drives end face probe assembly mechanism 6 to reach corresponding flaw detection position
It puts, then rotational positioning assembly mechanism 4 starts to rotate, and wheel is made to be rotated together to 100 by the effect of frictional force, and flaw detection at this time is opened
Begin, multi-channel digital defectoscope 1 is fed back to by the hair and receipts of ultrasonic probe, in the display screen of multi-channel digital defectoscope 1
The defects of upper variation by wave can identify crackle, shrinkage porosite, slag inclusion, after the completion of flaw detection, taking turns will to lifting assembly driving cylinder
Wheel is lifted to 100 to after direction concordant with rail level, and push wheel assembly driving cylinder starts to act, and wheel is released to 100 outside equipment,
Entire flaw detection action is completed at this time.
A kind of defectoscope Ju Lun mechanisms that the utility model embodiment is provided, pass through the rotation in defectoscope Ju Lun mechanisms
Two lifting mechanisms on rotating positioning mechanism are set, wheel shaft can be raised by hinge lever principle and be put into rotation with steady dropping place
Flaw detection is rotated on rotating positioning mechanism, efficient, high degree of automation of detecting a flaw.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this
Any modification, equivalent replacement or improvement made within the spirit and principle of utility model etc., should be included in the utility model
Protection domain within.
Claims (10)
1. a kind of ultrasonic flaw detecting device, including multi-channel digital defectoscope and flaw detection executing agency, which is characterized in that the spy
Hinder executing agency and include rack, water tank assembly mechanism, total to the feeding detected a flaw of feeding ultrasonic flaw detecting device for that will take turns
Into mechanism, the rotational positioning assembly mechanism for delivery wheel pair, the axle body for contact roller pair probe assembly mechanism, for clamping
The end face probe assembly mechanism of wheel pair, for buffering wheel to the buffering assembly mechanism of impact force that is subject in flaw detection and for will
Wheel in flaw detection to finishing the push wheel assembly mechanism released later；The rack includes pedestal, is bolted with the pedestal
Left column and right column and the crossbeam that is bolted with the left column and right column top；The feeding assembly machine
Structure is arranged on the front side of the pedestal, and the rotational positioning assembly mechanism, buffering assembly mechanism and push wheel assembly mechanism are connected to
Above the pedestal, wheel is provided on the rotational positioning assembly mechanism to lifting assembly mechanism, the axle body probe assembly machine
Structure is connected to the crossbeam, and the end face probe assembly mechanism is connected to any of the left column or right column, described
Water tank assembly mechanism is located at the chassis interior.
2. ultrasonic flaw detecting device as described in claim 1, which is characterized in that the multi-channel digital defectoscope includes waveform
Image-forming block, the waveform image-forming block include the first display screen and second display screen of simultaneous display.
3. ultrasonic flaw detecting device as described in claim 1, which is characterized in that the axle body probe assembly mechanism includes axle body
Assembly of popping one's head in drives cylinder, left axle body probe assembly and right axle body probe assembly.
4. ultrasonic flaw detecting device as described in claim 1, which is characterized in that the end face probe assembly mechanism includes end face
Assembly of popping one's head in drives cylinder, end face probe assembly speed reducer, left side probe assembly and right side probe assembly.
5. ultrasonic flaw detecting device as claimed in claim 4, which is characterized in that the left side probe assembly and the left side are vertical
Column connects, and the right side probe assembly is connect with the right column.
6. ultrasonic flaw detecting device as claimed in claim 5, which is characterized in that the water tank assembly mechanism includes receiving
The intermediate water pond of water that axle body probe assembly mechanism stays is popped one's head in the water that assembly stays for receiving the left side
Left water pond and for receiving the right water pond of water that right side probe assembly stays.
7. ultrasonic flaw detecting device as described in claim 1, which is characterized in that the flaw detection executing agency further includes pneumatic member
Part layout mechanism, coupling assembly mechanism and sensor.
8. ultrasonic flaw detecting device as described in claim 1, which is characterized in that be provided with feeding on the feeding assembly mechanism
Assembly drives cylinder, and the wheel on lifting assembly mechanism to being provided with wheel to lifting assembly drive system, the water tank assembly machine
Water tank assembly driving cylinder is provided on structure, described buffer is provided with buffering assembly driving cylinder, the push wheel on assembly mechanism
Push wheel assembly driving cylinder is both provided on assembly mechanism.
9. ultrasonic flaw detecting device as described in claim 1, which is characterized in that ultrasonic flaw detecting device further includes programmable control
Device processed and computer control system.
10. ultrasonic flaw detecting device as claimed in claim 9, which is characterized in that the programmable controller is controlled for PLC
Device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721597102.1U CN207488239U (en) | 2017-11-26 | 2017-11-26 | A kind of ultrasonic flaw detecting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721597102.1U CN207488239U (en) | 2017-11-26 | 2017-11-26 | A kind of ultrasonic flaw detecting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207488239U true CN207488239U (en) | 2018-06-12 |
Family
ID=62471451
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721597102.1U Expired - Fee Related CN207488239U (en) | 2017-11-26 | 2017-11-26 | A kind of ultrasonic flaw detecting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207488239U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108871400A (en) * | 2018-07-04 | 2018-11-23 | 邹平县供电公司 | A kind of flaw detection chucking device for transformer equipment maintenance |
| CN113731959A (en) * | 2021-09-18 | 2021-12-03 | 安徽工业大学 | Automatic laser rust removal device for train wheel pair |
-
2017
- 2017-11-26 CN CN201721597102.1U patent/CN207488239U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108871400A (en) * | 2018-07-04 | 2018-11-23 | 邹平县供电公司 | A kind of flaw detection chucking device for transformer equipment maintenance |
| CN113731959A (en) * | 2021-09-18 | 2021-12-03 | 安徽工业大学 | Automatic laser rust removal device for train wheel pair |
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|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180612 |