CN207474134U - A kind of electric vehicle alternating-current charging cable - Google Patents

A kind of electric vehicle alternating-current charging cable Download PDF

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Publication number
CN207474134U
CN207474134U CN201721529093.2U CN201721529093U CN207474134U CN 207474134 U CN207474134 U CN 207474134U CN 201721529093 U CN201721529093 U CN 201721529093U CN 207474134 U CN207474134 U CN 207474134U
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CN
China
Prior art keywords
insulation
flaming thermal
electric vehicle
rope
current charging
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Expired - Fee Related
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CN201721529093.2U
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Chinese (zh)
Inventor
吴维翔
杨春尧
李建
刘亚赤
吴双
杨丽
李培娴
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Chengdu Product Quality Inspection Research Institute Co Ltd
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Chengdu Product Quality Inspection Research Institute Co Ltd
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Priority to CN201721529093.2U priority Critical patent/CN207474134U/en
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Expired - Fee Related legal-status Critical Current
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Abstract

The utility model is related to a kind of electric vehicle alternating-current charging cables, including signal cable core, the signal cable core includes two root informations transmission insulated wire cores, the first anti-flaming thermal-insulation rope, the first anti-flaming thermal-insulation layer and establishment shielded layer, two root informations transmit insulated wire cores and are twisted to form intertwist body with the first anti-flaming thermal-insulation rope, first anti-flaming thermal-insulation layer is wrapped in outside intertwist body, and establishment shielded layer is wrapped in outside the first anti-flaming thermal-insulation layer.The information transmission that the utility model can be used between electric vehicle and charging pile, has excellent insulation performance, safety is reliable;All twisted and lapping directions are dextrad, increase integrally-built flexibility;Cable material will not release halogen acid gas in burning using halogen-free material, and insulate and sheath using Halogen can porcelain dynamic vulcanization thermoplastic elastomer, greatly enhance the flame-retarding characteristic of cable.

Description

A kind of electric vehicle alternating-current charging cable
Technical field
The utility model is related to technical field of electric wires and cables more particularly to a kind of electric vehicle alternating-current charging cables.
Background technology
Last year, Yale issue《Environmental performance index report in 2016》, this report is mainly by estimating finger Score is marked, 180 country's performances that environmental problem is considered as to higher order precedence field to the whole world have carried out environmental performance index (EPI) Ranking.One of which key index is air quality.This time EPI air qualities ranking country of first five, is nearly all the Pacific Ocean Island country, and the air quality ranking of China is second from the bottom, belongs to the severely afflicated area of air pollution.
Equally, the PM2.5 in the display of air quality reports in 2016 China's overwhelming majority area of Chinese Ministry of Environmental Protection's publication is tight Weight is exceeded, and main source is coal-burning power plant, industrial processes and motor vehicle.And these tributes of regional motor vehicle to PM2.5 Value is offered mostly 20%~25% or so, and extremely indivedual areas even more than 30%, the exhaust emissions of oil-fired vehicle mainly includes Carbon monoxide, oxynitrides, hydrocarbon, sulfur dioxide, lead-containing compounds, BaP and solid particulate matter etc., this A little pollutants seriously endanger the growth of health and plant.Environmental improvement is extremely urgent!
Oneself warp of auto industry can not evade the reality and urgency of energy-saving and emission-reduction.Thus development new-energy automobile oneself gradually into For global common recognition.Existing new-energy automobile place catalogue, break place protection, purchase electric vehicle can be removed from and purchase Tax.Country put into effect successively new-energy automobile support policy indication electric vehicle popularize oneself be trend of the times, this will also make The market demand of charging cable greatly promotes.Therefore novel electric vehicle charging cable exploitation oneself become cable industry shoe need to solve Certainly the problem of.
Functionally, electric vehicle charging cable is to be connected between electric vehicle and charging pile to be used for transmission electric energy Carrier.And modern charging technique then has charging process higher requirement, that is, need to carry out electric vehicle and charging pile it Between information transmission, and appropriate control can be made to charging action.
In addition, all the time, the security performance of electric vehicle is exactly focus of attention in industry, and safety is by height Pay attention to.Electric vehicle charging cable should also have higher flexibility, mechanical-physical on the basis of excellent insulation performance is ensured Performance and resistance to ag(e)ing, while the performance for having good halogen-free flameproof is also needed, to reduce the injury that may occur in accident And loss.
With GB/T 33594-2017《Cable for charging electric automobiles》Publication, filled up charging pile cable country mark Accurate blank has selected thermoplastic elastomer (TPE), polyurethane elastomer, neoprene and Halogen to hand in this standard on sheath material Join four major class materials based on polyolefin, polyurethane elastomer is expensive, and heat-resisting quantity is general, intolerant to polar solvent and strong acid Alkaline media;Neoprene can discharge hydrogen chloride strong acid gas when containing halogen burning, and cold resistance is bad;Halogen crosslinked polyolefin Hydrocarbon material flexibility is poor, and it is very big test to the resisting environmental stress and cracking of polyolefine material to be used in mobile occasion.And thermoplastic Property elastomer due to its type and production technology mode it is more, can evade from formula and processing technology more than material lack Point, wherein Halogen can porcelain dynamic vulcanization thermoplastic elastomer (TPV) do not need to not only individual curing technique can also improve it is non- The ageing-resistant performance of sulfuration thermoplastic elastomer, can particularly be formed when by fire ceramic shell play it is fire-retardant, protection and Heat-insulated effect.So Halogen can porcelain dynamic vulcanization thermoplastic elastomer (TPV) will become charging pile cable material research and development and The emphasis direction used.
Utility model content
The utility model is intended to provide electric vehicle alternating-current charging cable, available between electric vehicle and charging pile Information is transmitted.
In order to achieve the above objectives, the technical solution adopted in the utility model is as follows:
A kind of electric vehicle alternating-current charging cable, including signal cable core and three kinetic insulation cores, the signal cable Core includes two root informations transmission insulated wire cores, the first anti-flaming thermal-insulation rope, the first anti-flaming thermal-insulation layer and establishment shielded layer, two root informations Transmission insulated wire cores are twisted to form intertwist body with the first anti-flaming thermal-insulation rope, and the first anti-flaming thermal-insulation layer is wrapped in outside intertwist body, establishment Shielded layer is wrapped in outside the first anti-flaming thermal-insulation layer.
Further, three kinetic insulation cores, signal cable core and the second anti-flaming thermal-insulation rope are stranded in structure around tension rope Into comprehensive cable core.
Further, the comprehensive cable core is wrapped with the second anti-flaming thermal-insulation layer, the second anti-flaming thermal-insulation layer outer wrapping Matcoveredn.
Further, it is overlapped outside intertwist body using glass fibre belt Concentric lapping head and forms the first anti-flaming thermal-insulation Layer;Second anti-flaming thermal-insulation layer is formed outside comprehensive cable core using the overlapping of glass fibre belt Concentric lapping head.
It is further preferred that the direction of lay of two root informations transmission insulated wire cores and the first anti-flaming thermal-insulation rope is dextrad, three Root kinetic insulation core, signal cable core and the second anti-flaming thermal-insulation rope are twisted as dextrad, and glass fibre belt lapping direction is dextrad.
Further, the tension rope is halogen-free material.
Wherein, information transmission insulated wire cores and kinetic insulation core include conductor and insulating layer, can porcelain using Halogen Dynamic vulcanization thermoplastic elastomer, which is extruded in outside conductor, forms insulating layer.
Further, conductor is using the 6th class tinned copper conductor for meeting GB/T3956-2008, information transmission insulated wire cores Conductor be twisted using dextrad bunch technique;
The conductor of kinetic insulation core is twisted using dextrad bunch or dextrad bunch and the regular twisted after-combustion technique of dextrad It makes.
Further, protective layer material can porcelain dynamic vulcanization thermoplastic elastomer for Halogen.
Wherein, the first anti-flaming thermal-insulation rope and the second anti-flaming thermal-insulation rope are glass fiber rope.
Compared with prior art, the utility model has the advantages that:
1. the information transmission that the utility model can be used between electric vehicle and charging pile, has excellent insulation performance, pacifies Full property is reliable;
2. for conductor using special the 6th flexible class conductor, all twisted and lapping directions are dextrad, increase overall structure Flexibility;
3. the design of tension rope increases the stretching resistance of cable;
4. cable material using halogen-free material, halogen acid gas will not be released in burning, and insulation and sheath are adopted With Halogen can porcelain dynamic vulcanization thermoplastic elastomer (TPV), greatly enhance the flame-retarding characteristic of cable, and further increase Add integrally-built flexibility.
Description of the drawings
Fig. 1 is the structure diagram of the utility model;
In figure:1- conductors, 2- insulating layers, the first anti-flaming thermal-insulations of 3- rope, 4- tensions rope, the first anti-flaming thermal-insulations of 5- layer, 6- are compiled Shielded layer processed, 7- protective layers, 8- signals cable core, 9- information transmission insulated wire cores, 10- kinetic insulation cores, 11- second it is fire-retardant every Heat rope, 12- the second anti-flaming thermal-insulation layers.
Specific embodiment
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with attached drawing, to this reality It is further elaborated with novel.
Such as Fig. 1, electric vehicle alternating-current charging cable disclosed in the utility model, including signal or control section and Power transmission section.Signal or control section include signal cable core 8, and the signal cable core 8 includes two root informations and transmits insulated wire Core 9, the first anti-flaming thermal-insulation rope 3, the first anti-flaming thermal-insulation layer 5 and establishment shielded layer 6, two root informations transmission insulated wire cores 9 and first Anti-flaming thermal-insulation rope 3 is twisted to form intertwist body, and the first anti-flaming thermal-insulation layer 5 is wrapped in outside intertwist body, and establishment shielded layer 6 is wrapped in first Outside anti-flaming thermal-insulation layer 5.
Power transmission section includes three kinetic insulation cores 10, three kinetic insulation cores 10, signal cable core 8 and second Anti-flaming thermal-insulation rope 11 is stranded in 4 surrounding of tension rope and forms comprehensive cable core.Comprehensive cable core is wrapped with the second anti-flaming thermal-insulation layer 12, institute It states the second anti-flaming thermal-insulation layer 12 and is wrapped with protective layer 7.Wherein, it is overlapped using glass fibre belt Concentric lapping head around comprehensive cable Form the second anti-flaming thermal-insulation layer 12 outside core, 7 material of sheath for Halogen can porcelain dynamic vulcanization thermoplastic elastomer (TPV), adopt It is extruded in outside the second anti-flaming thermal-insulation layer 12 with special extruding machine.Tension rope 4 is halogen-free material.
Information transmits insulated wire cores 9 and kinetic insulation core 10 and includes conductor 1 from inside to outside and insulating layer 2, uses Halogen can porcelain dynamic vulcanization thermoplastic elastomer be extruded in the outside of conductor 1 and form insulating layer 2.First anti-flaming thermal-insulation rope 3 and Two anti-flaming thermal-insulation ropes 11 are glass fiber rope.
As shown in Figure 1, first, signal or control section:There is a pair of small bore core as an analog quantity detection.
1. the conductor 1 of information transmission insulated wire cores is using the 6th class tinned copper conductor for meeting GB/T3956-2008, conductor 1 It is twisted using dextrad bunch technique;
2. insulating layer 2 using Halogen can porcelain dynamic vulcanization thermoplastic elastomer (TPV), be extruded in outside conductor 1;
3. the glass fiber rope that the first anti-flaming thermal-insulation rope 3 is filled when transmitting 9 pair twist of insulated wire cores for two root informations plays filling circle Whole and anti-flaming thermal-insulation effect, pair twist direction are dextrad;
The wrapped glass in outside when 4. two root informations transmit insulated wire cores 9 and first anti-flaming thermal-insulation rope, 3 glass fiber rope twisted synthesizing cable Band forms the first anti-flaming thermal-insulation layer 5, equally plays the role of anti-flaming thermal-insulation, and glass fibre belt lapping direction is dextrad;Glass fibre belt uses Concentric lapping head is overlapped outside intertwist body.
Secondth, power transmission section:
Three yellow/greens, palm fibre, blue kinetic insulation core 10 and signal cable core 8 are stranded in around tension rope 4, direction of lay For dextrad, every kinetic insulation core 10 has conductor 1 and insulating layer 2 from the inside to the outside.Insulating layer 2 is extruded in using special extruding machine Outside conductor 1, three kinetic insulation cores 10 are formed.
1. conductor 1 meets the 6th class tinned copper conductor of GB/T3956-2008, small bore power wire core conductor uses dextrad Bunch technique is twisted, and big section power wire core conductor uses dextrad bunch and the regular twisted after-combustion technique productions of dextrad;
2. the insulating layer 2 of three kinetic insulation cores 10 is respectively yellow green, brown, blue, insulating layer 2 uses Halogen Can porcelain dynamic vulcanization thermoplastic elastomer (TPV), be extruded in outside conductor 1;
3. kinetic insulation core and signal or control cable core and the second anti-flaming thermal-insulation rope 11 are stranded in 4 tension rope of tension rope Around, direction of lay is dextrad;
4. wrapped glass fibre belt forms the second anti-flaming thermal-insulation layer 12 outside the cable core after twisted synthesizing cable, wrapped glass fibre belt is dextrad.
Alternating-current charging cable for electric automobile is the three-phase charging cable of rated voltage 450/750V, and charging cable is not only complete The effect of pairs of electric vehicle transmission electric energy, also needs have information of voltage, charging cable control, Insulation monitoring for transmitting vehicle etc. The functions such as the control of electronic information and charging action, belong to energy transmission and information transmits the comprehensive cable being combined.
Certainly, the utility model can also have other numerous embodiments, without departing substantially from the spirit of the present invention and its essence In the case of, those skilled in the art can make various corresponding changes and deformation, but these according to the utility model It is corresponding to change and deform the scope of the claims that all belong to appended by the utility model.

Claims (10)

1. a kind of electric vehicle alternating-current charging cable, it is characterised in that:Including signal cable core and three kinetic insulation cores (10), the signal cable core includes two root informations transmission insulated wire cores (9), the first anti-flaming thermal-insulation rope (3), the first anti-flaming thermal-insulation layer (5) it is twisted with the first anti-flaming thermal-insulation rope (3) with establishment shielded layer (6), two root informations transmission insulated wire cores (9) and forms intertwist body, First anti-flaming thermal-insulation layer (5) is wrapped in outside intertwist body, and establishment shielded layer (6) is wrapped in the first anti-flaming thermal-insulation layer (5) outside.
2. electric vehicle alternating-current charging cable according to claim 1, it is characterised in that:Three kinetic insulation cores (10), signal cable core and the second anti-flaming thermal-insulation rope (11), which are stranded in around tension rope (4), forms comprehensive cable core.
3. electric vehicle alternating-current charging cable according to claim 2, it is characterised in that:The comprehensive cable core outer wrapping There is the second anti-flaming thermal-insulation layer (12), the second anti-flaming thermal-insulation layer (12) is wrapped with protective layer (7).
4. electric vehicle alternating-current charging cable according to claim 3, it is characterised in that:Using glass fibre belt concentric type around Packet header overlapping forms the first anti-flaming thermal-insulation layer (5) outside intertwist body;It is overlapped using glass fibre belt Concentric lapping head wrapped The second anti-flaming thermal-insulation layer (12) is formed outside comprehensive cable core.
5. electric vehicle alternating-current charging cable according to claim 4, it is characterised in that:Two root informations transmit insulated wire The direction of lay of core (9) and the first anti-flaming thermal-insulation rope (3) is dextrad, three kinetic insulation cores (10), signal cable cores and second Anti-flaming thermal-insulation rope (11) is twisted as dextrad, and glass fibre belt lapping direction is dextrad.
6. electric vehicle alternating-current charging cable according to claim 2, it is characterised in that:The tension rope (4) is nothing Halogen material.
7. according to the electric vehicle alternating-current charging cable described in claim 2,5 or 6, it is characterised in that:Information transmission insulation Core (9) and kinetic insulation core (10) include the insulating layer (2) conductor (1) and conductor (1) outside, and insulating layer (2) material is Halogen can porcelain dynamic vulcanization thermoplastic elastomer.
8. electric vehicle alternating-current charging cable according to claim 7, it is characterised in that:Conductor (1), which uses, meets GB/ The 6th class tinned copper conductor of T3956-2008, the conductor (1) of information transmission insulated wire cores (9) are twisted using dextrad bunch technique;
The conductor (1) of kinetic insulation core (10) is twisted using dextrad bunch or dextrad bunch and the regular twisted after-combustion of dextrad Technique makes.
9. electric vehicle alternating-current charging cable according to claim 3, it is characterised in that:Protective layer (7) material is nothing Halogen can porcelain dynamic vulcanization thermoplastic elastomer.
10. electric vehicle alternating-current charging cable according to claim 2, it is characterised in that:First anti-flaming thermal-insulation rope (3) It is glass fiber rope with the second anti-flaming thermal-insulation rope (11).
CN201721529093.2U 2017-11-15 2017-11-15 A kind of electric vehicle alternating-current charging cable Expired - Fee Related CN207474134U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201721529093.2U CN207474134U (en) 2017-11-15 2017-11-15 A kind of electric vehicle alternating-current charging cable

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201721529093.2U CN207474134U (en) 2017-11-15 2017-11-15 A kind of electric vehicle alternating-current charging cable

Publications (1)

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CN207474134U true CN207474134U (en) 2018-06-08

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109148005A (en) * 2018-10-16 2019-01-04 睿康文远电缆股份有限公司 power cable for wind power generation
CN113113180A (en) * 2021-03-09 2021-07-13 安徽渡江电缆集团有限公司 Flame-retardant ceramic silicon rubber cable

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109148005A (en) * 2018-10-16 2019-01-04 睿康文远电缆股份有限公司 power cable for wind power generation
CN113113180A (en) * 2021-03-09 2021-07-13 安徽渡江电缆集团有限公司 Flame-retardant ceramic silicon rubber cable

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CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20180608

Termination date: 20211115