CN207465848U - A kind of bubble chamber film forming roller and bubble chamber film machine - Google Patents

A kind of bubble chamber film forming roller and bubble chamber film machine Download PDF

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Publication number
CN207465848U
CN207465848U CN201721526342.2U CN201721526342U CN207465848U CN 207465848 U CN207465848 U CN 207465848U CN 201721526342 U CN201721526342 U CN 201721526342U CN 207465848 U CN207465848 U CN 207465848U
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CN
China
Prior art keywords
bubble chamber
chamber film
roller
shaping
film forming
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Expired - Fee Related
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CN201721526342.2U
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Chinese (zh)
Inventor
张根
赵威
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SHANGHAI WANHON PRINTING CO Ltd
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SHANGHAI WANHON PRINTING CO Ltd
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Abstract

The utility model is related to a kind of bubble chamber film forming roller and bubble chamber film machine, bubble chamber film forming roller includes shaping roller, and shaping roller offers the negative pressure channel being connected with external negative pressure equipment along its axial direction;Multiple shaping grooves are evenly distributed in the arc-shaped surface of shaping roller, the air intake passage being connected with negative pressure channel is offered in shaping groove;In shaping roller multiple water-cooling channels are uniformly provided with around its axial direction at its arc-shaped surface, heat-conducting layer is provided between water-cooling channel and the arc-shaped surface of shaping roller, the thermal conductivity factor of heat-conducting layer flow of cooling water direction along cooling duct gradually increases, it is gradually increased by the way that the thermal conductivity factor of heat-conducting layer is set as the flow of cooling water direction along cooling duct, so that the surface temperature of entire shaping roller is more balanced, plastic film uneven heating to be formed is avoided, promotes the forming quality of bubble chamber film.

Description

A kind of bubble chamber film forming roller and bubble chamber film machine
Technical field
The utility model is related to bubble chamber film technical field of processing equipment, more specifically, it relates to which a kind of bubble chamber film is molded Roller and bubble chamber film machine.
Background technology
Bubble chamber film is also bubble cushion, is the New Plastic Packing Materials that a kind of quality is light, the transparency is good, non-toxic and tasteless, can The effects that damp proof, buffering, heat preservation are played to product, is widely used in the packaging of commodity.
The equipment for producing bubble chamber film is bubble chamber film machine, as the Chinese patent that patent announcement number is CN206217315U proposes A kind of temperature control bubble chamber film machine, primary structure include pedestal, column, wind turbine, die head, bottom film, bubble layer film, shaping mould Tool, roller, heating tube, sink and control panel.Wherein molding die in actual production mainly include bubble chamber film forming roller with And vacuum pump, on bubble chamber film forming roller, the number of plies of plastic film is generally two layers the plastic film squeezed out by die head( There is also the situations of three-layer thin-film in practice), the shaping groove to gather on bubble chamber film forming roller is connected with vacuum pump, by into The absorption of type groove so that the thin film for being close to bubble chamber film forming roller generates recess, then covers upper second layer film, so as to Bubble is generated in the film of final molding.
Since the high-temperature fusion shape plastic film temperature squeezed out from die head is very high, it usually needs add on bubble chamber film forming roller To be molded cooling.The mode cooled down at present mainly has air-cooled and water cooling, and air-cooled cooling efficiency is not as good as water cooling, the mode of water cooling Predominantly:Water-cooling channel is set by the position of near surface in bubble chamber film forming roller, cold water is led in water-cooling channel so that entire Bubble chamber film forming roller has preferable water-cooled effect.But in practice, it has been found that in place of above-mentioned setting structure also Shortcomings. Since cooling water is typically to lead to the other end by one end of water-cooling channel, during heat exchange, water inlet end temperature is told somebody what one's real intentions are, water outlet It holds temperature higher, leads to that bubble chamber film forming roller end surface temperature is very low, and other end surface temperature is but very high, it is thus caused straight Connect the cause not of uniform size that consequence is bubble in bubble chamber film.The main reason for leading to this problem, is to be sealed in bubble when being molded In gas temperature it is different, after treating that temperature cooling is balanced, the shrinkage cause not of uniform size of each bubble.The above problem is deposited Directly affecting the forming quality of bubble chamber film.
Utility model content
For this problem in practice, the utility model aim is to propose a kind of bubble chamber film forming roller, Jin Erjin One step proposes a kind of bubble chamber film machine, and concrete scheme is as follows:
A kind of bubble chamber film forming roller, including shaping roller, the shaping roller is offered along its axial direction and is set with external negative pressure The standby negative pressure channel being connected;
Multiple shaping grooves are evenly distributed in the arc-shaped surface of the shaping roller, offered in the shaping groove with The air intake passage that the negative pressure channel is connected;
In the shaping roller multiple water-cooling channels, the water cooling are uniformly provided with around its axial direction at its arc-shaped surface Heat-conducting layer is provided between the arc-shaped surface of channel and the shaping roller, the thermal conductivity factor of the heat-conducting layer is along cooling duct Flow of cooling water direction gradually increases.
Through the above technical solutions, from extruder squeeze out plastic film on shaping roller, above-mentioned shaping roller Cooled down using the cooling water in cooling duct to shaping roller, so as to be cooled down to bubble chamber film.In above-mentioned technical proposal In, due to heat-conducting layer thermal conductivity factor being set to have differences on cooling duct so that the thermal conductivity factor smaller of cooling duct water inlet end, The cold of cooling water is not easy to be transferred to the surface of forming cylinder, and after cooling water exchanges heat, water temperature rises, and cold is reduced, then at this time Gradually increase thermal conductivity factor so that cold in cooling water can more transmission be given to bubble chamber film to be cooled.On the whole Said program so that the cooling effect of forming roller copper is more uniform, and evenly, forming quality is more preferable for the molding size of bubble.
Further, shaping roller ontology of the heat-conducting layer between cooling duct and shaping roller arc-shaped surface, institute The axial direction for stating the length direction and the shaping roller of cooling duct is inclined to set;
The cooling duct gradually subtracts apart from the shaping roller arc-shaped surface apart from size along flow of cooling water direction It is small.
Surface distance of the water-cooling channel apart from shaping roller is bigger, it is clear that above-mentioned thermal conductivity factor will be smaller, by above-mentioned Technical solution so that the cold of cooling water is not easy to be transferred to the surface of shaping roller at the water inlet end of cooling duct, and positioned at cooling The cooling water cold of channel water outlet is more easily transferred to the surface of shaping roller, realizes molding roller surface temperature on the whole Equilibrium, ensure the Forming Quality of bubble chamber film.
Further, the cooling duct is set along the length direction of the shaping roller, and the heat-conducting layer includes being coated with Heat conducting coating on the cooling duct madial wall, the thickness of the heat conducting coating gradually increase along the length direction of cooling duct Add.
Through the above technical solutions, the thickness of heat conducting coating gradually changes so that the capacity of heat transmission of itself also occurs therewith Variation, non-uniform heat conducting coating so that the surface temperature of shaping roller is more balanced on the whole, thus promotes bubble chamber film Forming quality.
Further, the air intake passage is pierced by the shaping groove, and the shape on the slot bottom and side wall of shaping groove Into multiple suction holes.
Through the above technical solutions, suction hole is distributed in multiple spot, plastic film is enabled to be molded in bubble hole forming It is more accurate, ensure the consistent of forming shape.
Further, the water-cooling channel is perpendicular to the section of its length direction is rounded or ellipse setting.
Through the above technical solutions, whole arc-shaped cooling duct so that the flowing of cooling water wherein is more smooth, And it is not easy to assemble the tampers such as incrustation scale.
Further, the notch of multiple shaping grooves is rounded or strip, and between each other in being staggered.
A kind of bubble chamber film machine, including rack, extrusion device, electric control gear, molding machine, draft gear and devices for taking-up, The molding machine is connected true including foregoing bubble chamber film forming roller, with negative pressure channel in the bubble chamber film forming roller Sky pump and with water-cooling channel is connected in bubble chamber film forming roller cooling water recirculation system.
Through the above technical solutions, the plastic film that extrusion device squeezes out can obtain compression of more uniformly extending, Cooling is also more uniform during bubble is molding, can promote the quality for the bubble chamber film that bubble chamber film machine is produced.
Further, the rack includes fixed frame and movable machine frame, and the quantity of the bubble chamber film forming roller is multiple And be arranged side by side on the movable machine frame, the extrusion device includes single screw extrusion machine, and the extruder is parallel to described Bubble chamber film forming roller sets and is set up on the fixed frame;
Guide rail is provided with below the movable machine frame, the movable machine frame is erected at the guide rail by idler wheel activity On.
Through the above technical solutions, when needing to change the type of production, it is only necessary to mobile movable machine frame can allow by The plastic film that extrusion device squeezes out is attached on different types of shaping roller, is produced the bubble chamber film of different model, is being protected It is replaced in the case of card bubble film quality efficient and convenient.
Further, the driving motor for driving the idler wheel rotation, the driving are provided on the movable machine frame Motor is electrically connected with the electric control gear.
Through the above technical solutions, so that the more intelligent, accuracy of position control of above-mentioned shaping roller, is adjusted also more Add conveniently.
Compared with prior art, the beneficial effects of the utility model are as follows:
(1)It is gradually increased, made by the way that the thermal conductivity factor of heat-conducting layer is set as the flow of cooling water direction along cooling duct The surface temperature for obtaining entire shaping roller is more balanced, avoids plastic film to be formed in uneven heating above, promotion gas The forming quality of vacuolar membrane;
(2)By the multiple shaping rollers of setting in bubble chamber film machine, shaping roller when producing different types of bubble chamber film Switching enhanced convenience.
Description of the drawings
Fig. 1 is the overall schematic that bubble chamber film machine applies example one(One);
Fig. 2 is the overall schematic that bubble chamber film machine applies example one(Two);
Fig. 3 is the overall schematic of shaping roller;
Fig. 4 is the close-up schematic view in A portions in Fig. 3;
Fig. 5 is diagrammatic cross-section of the shaping roller along its axial direction;
Fig. 6 is the close-up schematic view of shaping roller section(Embodiment two).
Reference numeral:1st, shaping roller;2nd, negative pressure channel;3rd, shaping groove;4th, air intake passage;5th, heat-conducting layer;6th, heat conduction Coating;7th, suction hole;8th, water-cooling channel;9th, rack;10th, extrusion device;11st, electric control gear;12nd, molding machine;13rd, traction dress It puts;14th, devices for taking-up;15th, vacuum pump;16th, bubble chamber film forming roller;17th, fixed frame;18th, movable machine frame;19th, idler wheel;20、 Guide rail;21st, driving motor.
Specific embodiment
With reference to embodiment and attached drawing, the utility model is described in further detail, but the implementation of the utility model Mode is not limited only to this.
Embodiment one
As depicted in figs. 1 and 2, a kind of bubble chamber film machine, including rack 9, extrusion device 10, electric control gear 11, molding machine 12nd, draft gear 13 and devices for taking-up 14.Rack 9 includes fixed frame 17 and movable machine frame 18.Fixed frame 17 is domed to be set Vertical, movable machine frame 18 is threaded through the lower section of fixed frame 17, and the lower section of movable machine frame 18 is provided with guide rail 20, and movable machine frame 18 is logical Idler wheel 19 is crossed to be erected on guide rail 20 in order to movement.
With reference to shown in Fig. 3, the molding machine 12 includes bubble chamber film forming roller 16, leads to negative pressure in bubble chamber film forming roller 16 Vacuum pump 15 that road 2 is connected and with water-cooling channel 8 is connected in bubble chamber film forming roller 16 cooling water recirculation system(Figure In be not shown).In order to be adapted to the production of different type bubble chamber film, the time that bubble chamber film shaping roller 1 is replaced is reduced, bubble chamber film The quantity of forming roller 16 is multiple and is arranged side by side on movable machine frame 18.
Above-mentioned extrusion device 10 includes single screw extrusion machine, and extruder is parallel to bubble chamber film forming roller 16 and sets and be set up in On fixed frame 17, the die head form of extruder uses rack-style.
As shown in Figure 1, in order to accurately control the move distance of movable machine frame 18, it is provided with to drive on movable machine frame 18 The driving motor 21 that idler wheel 19 rotates, driving motor 21 are electrically connected with electric control gear 11 and pass through transmission belt and connect with idler wheel 19.
Above-mentioned draft gear 13 includes more carry-over pinch rolls, and devices for taking-up 14 includes an at least work beam.
In the present embodiment, as shown in Figure 3 and Figure 4, bubble chamber film forming roller 16 includes the shaping roller being made of stainless steel 1, the shaping roller 1 offers and external negative pressure equipment along its axial direction(Vacuum pump 15)The negative pressure channel 2 being connected.Forming roller Multiple shaping grooves 3 are evenly distributed in the arc-shaped surface of cylinder 1, the suction being connected with negative pressure channel 2 is offered in shaping groove 3 Gas channel 4(Referring to Fig. 6).The notch of multiple shaping grooves 3 is rounded or strip, and between each other in being staggered.Such as Shown in Fig. 5, multiple water-cooling channels 8, water-cooling channel 8 are uniformly provided with around its axial direction in shaping roller 1 at its arc-shaped surface Heat-conducting layer 5 is provided between the arc-shaped surface of shaping roller 1, the thermal conductivity factor of heat-conducting layer 5 cools down flow along cooling duct Dynamic direction gradually increases.
Shaping roller 1 ontology of the above-mentioned heat-conducting layer 5 between 1 arc-shaped surface of cooling duct and shaping roller, cooling duct The axial direction of length direction and shaping roller 1 be inclined to set.Cooling duct is apart from 1 arc-shaped surface of shaping roller apart from size It is gradually reduced along flow of cooling water direction.Surface distance of the water-cooling channel 8 apart from shaping roller 1 is bigger, it is clear that above-mentioned heat conduction system Number will be smaller, through the above technical solutions, so that the cold of cooling water is not easy to be transferred to forming roller at the water inlet end of cooling duct The surface of cylinder 1, and the cooling water cold positioned at cooling duct water outlet is more easily transferred to the surface of shaping roller 1, it is whole The upper equilibrium for realizing 1 surface temperature of shaping roller ensures the Forming Quality of bubble chamber film.
With reference to shown in Fig. 4 and Fig. 6, air intake passage 4 is pierced by shaping groove 3, and on the slot bottom and side wall of shaping groove 3 Multiple suction holes 7 are formed, suction hole 7 is distributed in multiple spot, plastic film is enabled to be molded in bubble hole forming more accurate, Ensure the consistent of forming shape.
In order to enable the flowing of cooling water wherein is more smooth, and it is not easy to assemble the tampers such as incrustation scale, water-cooling channel 8 Perpendicular to the section of its length direction is rounded or ellipse setting.
The main advantage of bubble chamber film machine is in the present embodiment:
Production suitable for different bubble chamber films needs, and it is efficient and convenient to replace shaping roller 1.
By being optimized to 1 structure of shaping roller, from extruder squeeze out plastic film on shaping roller 1, Above-mentioned shaping roller 1 cools down to shaping roller 1 using the cooling water in cooling duct, so as to be cooled down to bubble chamber film. In the above-mentioned technical solutions, due to 5 thermal conductivity factor of heat-conducting layer being set to have differences on cooling duct so that cooling duct water inlet end Thermal conductivity factor smaller, the cold of cooling water is not easy to be transferred to the surface of forming cylinder, after cooling water exchanges heat, water temperature rise, Cold is reduced, then gradual increase thermal conductivity factor at this time so that cold in cooling water can more transmission be given to it is to be cooled Bubble chamber film.Said program so that the cooling effect of forming roller copper is more uniform on the whole, the molding size of bubble evenly, into Type quality is more preferable.
Embodiment two
With reference to shown in Fig. 3 and Fig. 6, it is in place of a kind of bubble chamber film machine, with the difference of embodiment one:The molding of cooling duct edge The length direction setting of roller 1, heat-conducting layer 5 include applying the heat conducting coating 6 being located on the madial wall of cooling duct, heat conducting coating 6 Thickness is gradually increased along the length direction of cooling duct.In above-mentioned technical proposal, the thickness of heat conducting coating 6 gradually changes so that The capacity of heat transmission of itself also changes therewith, and non-uniform heat conducting coating 6 causes the surface temperature of shaping roller 1 more on the whole Thus the equilibrium added promotes the forming quality of bubble chamber film.
The ingredient of above-mentioned heat conducting coating 6 mainly includes thermal conductive metal particle, certainly, in practical applications, can also use Insulation particle offsets the heterogeneity of cooler-water temperature in cooling duct using the heterogeneity of the capacity of heat transmission of heat-conducting layer 5.
The above is only the preferred embodiment of the utility model, and the scope of protection of the utility model is not limited merely to Above-described embodiment, all technical solutions belonged under the utility model thinking belong to the scope of protection of the utility model.It should refer to Go out, for those skilled in the art, several improvement under the premise of the utility model principle is not departed from and Retouching, these improvements and modifications also should be regarded as the scope of protection of the utility model.

Claims (9)

1. a kind of bubble chamber film forming roller, which is characterized in that including shaping roller (1), the shaping roller (1) opens up along its axial direction There is the negative pressure channel (2) being connected with external negative pressure equipment;
Multiple shaping grooves (3) are evenly distributed in the arc-shaped surface of the shaping roller (1), are opened in the shaping groove (3) Equipped with the air intake passage (4) being connected with the negative pressure channel (2);
In the shaping roller (1) multiple water-cooling channels (8), the water are uniformly provided with around its axial direction at its arc-shaped surface Heat-conducting layer (5), the heat conduction system of the heat-conducting layer (5) are provided between cold passage (8) and the arc-shaped surface of the shaping roller (1) Number flow of cooling water direction along cooling duct gradually increases.
2. bubble chamber film forming roller according to claim 1, which is characterized in that the heat-conducting layer (5) for cooling duct with into Shaping roller (1) ontology between type roller (1) arc-shaped surface, the length direction of the cooling duct and the shaping roller (1) axial direction is inclined to set;
The cooling duct gradually subtracts apart from the shaping roller (1) arc-shaped surface apart from size along flow of cooling water direction It is small.
3. bubble chamber film forming roller according to claim 1, which is characterized in that the cooling duct is along the shaping roller (1) length direction setting, the heat-conducting layer (5) is including applying the heat conducting coating (6) being located on the cooling duct madial wall, institute The thickness for stating heat conducting coating (6) is gradually increased along the length direction of cooling duct.
4. the bubble chamber film forming roller according to Claims 2 or 3, which is characterized in that the air intake passage (4) be pierced by it is described into Type groove (3), and multiple suction holes (7) are formed on the slot bottom and side wall of shaping groove (3).
5. the bubble chamber film forming roller according to Claims 2 or 3, which is characterized in that the water-cooling channel (8) is grown perpendicular to it The section in degree direction is rounded or ellipse is set.
6. the bubble chamber film forming roller according to Claims 2 or 3, which is characterized in that the notch of multiple shaping grooves (3) Rounded or strip, and be in be staggered between each other.
7. a kind of bubble chamber film machine, including rack (9), extrusion device (10), electric control gear (11), molding machine (12), traction dress Put (13) and devices for taking-up (14), which is characterized in that the molding machine (12) includes any one in such as claim 1~6 The bubble chamber film forming roller (16), with negative pressure channel (2) is connected in the bubble chamber film forming roller (16) vacuum pump (15), And with water-cooling channel (8) is connected in bubble chamber film forming roller (16) cooling water recirculation system.
8. bubble chamber film machine according to claim 7, which is characterized in that the rack (9) is including fixed frame (17) with living Motivation frame (18), the quantity of the bubble chamber film forming roller (16) are multiple and be arranged side by side on the movable machine frame (18), institute It states extrusion device (10) and includes single screw extrusion machine, the extruder is parallel to bubble chamber film forming roller (16) setting and sets up In on the fixed frame (17);
Guide rail (20) is provided with below the movable machine frame (18), the movable machine frame (18) is set up by idler wheel (19) activity On the guide rail (20).
9. bubble chamber film machine according to claim 8, which is characterized in that be provided with to drive on the movable machine frame (18) The driving motor (21) of idler wheel (19) rotation, the driving motor (21) are electrically connected with the electric control gear (11).
CN201721526342.2U 2017-11-15 2017-11-15 A kind of bubble chamber film forming roller and bubble chamber film machine Expired - Fee Related CN207465848U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201721526342.2U CN207465848U (en) 2017-11-15 2017-11-15 A kind of bubble chamber film forming roller and bubble chamber film machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201721526342.2U CN207465848U (en) 2017-11-15 2017-11-15 A kind of bubble chamber film forming roller and bubble chamber film machine

Publications (1)

Publication Number Publication Date
CN207465848U true CN207465848U (en) 2018-06-08

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113085148A (en) * 2021-05-06 2021-07-09 曹桂芬 Bubble bag and preparation process and application thereof
CN114307688A (en) * 2020-09-29 2022-04-12 三达膜科技(厦门)有限公司 Membrane thickness gradient distribution ceramic filtering membrane and preparation method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114307688A (en) * 2020-09-29 2022-04-12 三达膜科技(厦门)有限公司 Membrane thickness gradient distribution ceramic filtering membrane and preparation method thereof
CN114307688B (en) * 2020-09-29 2023-02-14 三达膜科技(厦门)有限公司 Membrane thickness gradient distribution ceramic filtering membrane and preparation method thereof
CN113085148A (en) * 2021-05-06 2021-07-09 曹桂芬 Bubble bag and preparation process and application thereof

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Granted publication date: 20180608