CN207452182U - A kind of casting Tempering and Quenching apparatus for production line - Google Patents
A kind of casting Tempering and Quenching apparatus for production line Download PDFInfo
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- CN207452182U CN207452182U CN201721488016.7U CN201721488016U CN207452182U CN 207452182 U CN207452182 U CN 207452182U CN 201721488016 U CN201721488016 U CN 201721488016U CN 207452182 U CN207452182 U CN 207452182U
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- quenching
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Abstract
The utility model discloses a kind of casting Tempering and Quenching apparatus for production line, including：Quench feeding mechanism tempering discharging mechanism and automatic control system；It quenches and is equipped with transfer roller between feeding mechanism and tempering discharging mechanism；Quenching feeding mechanism is disposed with roller hearth type quenching machine structure, quenching cooler, roller-bottom type tempering mechanism and tempering cooling device to discharging mechanism is tempered, along transfer roller；Automatic control system communicates to connect respectively with quenching feeding mechanism, roller hearth type quenching machine structure, quenching cooler, roller-bottom type tempering mechanism, tempering cooling device and tempering discharging mechanism.The production line of the utility model is controlled using automatic control system, and transfer roller is provided between feeding mechanism and discharging mechanism, is realized the automation transfer of casting, is effectively saved manpower, and improves production efficiency；In addition Quench heating mechanism is connected with tempering heating arrangements perfection, ensure that the prompt tempering processing after quenching, casting is made to obtain more excellent comprehensive mechanical performance.
Description
Technical field
The utility model is related to heat treating castings technical field, more particularly to a kind of casting Tempering and Quenching life
Producing line equipment.
Background technology
Casting it is quenched, just refer to that casting increases temperature tempering after quenching, it is therefore an objective to make it is quenched after casting have it is excellent
Comprehensive mechanical performance.But the quenched process of current casting needs substantial amounts of manpower to complete casting in quenching mechanism, cooling dress
The placement and taking-up in mechanism are put and be tempered, not only increases human cost, and inefficiency.
Therefore it provides a kind of apparatus for production line that can be automatically performed the quenched flow of casting be those skilled in the art there is an urgent need for
It solves the problems, such as.
Utility model content
In view of this, the utility model provides a kind of casting Tempering and Quenching apparatus for production line, in feeding mechanism with going out
Transfer roller is set between material mechanism, realizes the automation transfer of casting；Roller hearth type quenching machine structure is tempered mechanism with roller-bottom type
Perfection linking ensure that the prompt tempering processing after quenching, casting made to obtain more excellent comprehensive mechanical performance.
It can be seen via above technical scheme that compared with prior art, the utility model, which discloses, provides a kind of casting tune
Matter heat treatment production line device, including：Quench feeding mechanism, tempering discharging mechanism and automatic control system；The quenching charging
Transfer roller is equipped between mechanism and tempering discharging mechanism；The quenching feeding mechanism is to being tempered discharging mechanism, and along described
Transfer roller is disposed with roller hearth type quenching machine structure, quenching cooler, roller-bottom type tempering mechanism and tempering cooling device, should
Transfer roller is through the roller hearth type quenching machine structure, quenching cooler, roller-bottom type tempering mechanism and is tempered cooling device；Institute
It states automatic control system and quenches feeding mechanism, roller hearth type quenching machine structure, quenching cooler, roller-bottom type tempering machine with described respectively
Structure, tempering cooling device and tempering discharging mechanism communication connection.
Preferably, in a kind of above-mentioned casting Tempering and Quenching apparatus for production line, the transfer roller includes roll body and roller
The main shaft at body both ends, the both ends of the roll body are pivotally attached on the main shaft, and the roll body is provided with multiple and equidistant
Arrangement；The main shaft sequentially passes through the roller hearth type quenching machine structure, quenching cooler, roller-bottom type tempering mechanism and tempering cooling
Device and using bearing block as supporting.
Preferably, in a kind of above-mentioned casting Tempering and Quenching apparatus for production line, the quenching feeding mechanism includes：Stock
Rack, automatic feed dividing/material-feeding mechanism, quenching charging roller, the stock rack are placed side by side with the quenching charging roller, institute
Automatic feed dividing/material-feeding mechanism is stated to be arranged between the stock rack and the quenching charging roller；The quenching charging roller
End is connected with the entrance of the roller hearth type quenching machine structure；
The tempering discharging mechanism includes：Tempering blanking roller-way, feeding unit, heat treatment finished product collect platform, the tempering
Blanking roller-way collects platform with the heat treatment finished product and is set up in parallel, between the two equipped with the feeding unit.
Preferably, in a kind of above-mentioned casting Tempering and Quenching apparatus for production line, the roller hearth type quenching machine structure and described
Roller-bottom type tempering mechanism selects intermediate frequency Tempering and Quenching equipment.
Preferably, in a kind of above-mentioned casting Tempering and Quenching apparatus for production line, the quenching cooler includes quenching
Sink；The quenching sink is provided with quenching area, and multiple water for spraying water to pending workpiece are provided in the quenching area
Jet nozzle, the water jet nozzle are connected with chilled water unit.
Preferably, in a kind of above-mentioned casting Tempering and Quenching apparatus for production line, the automatic control system includes temperature
Monitoring device
The utility model provides a kind of casting tempering product line, and transfer roller is set between feeding mechanism and discharging mechanism
Road realizes the automation transfer of casting；Roller hearth type quenching machine structure is tempered mechanism structure perfection with roller-bottom type and is connected, and ensure that quenching
Prompt tempering processing afterwards, makes casting obtain more excellent comprehensive mechanical performance.
Moreover, quenching feeding mechanism includes stock rack, automatic feed dividing/material-feeding mechanism, quenching charging roller and tempering
The design that discharging mechanism includes the structure that tempering blanking roller-way, feeding unit, heat treatment finished product collect platform effectively realizes each casting
The automatic charging of part, discharging make casting arrangement regular, orderly.
In addition, roller hearth type quenching machine structure and roller-bottom type tempering mechanism select intermediate frequency Tempering and Quenching equipment, sensing is penetrated
Firing rate is fast, and the time is short, and oxidation and decarbonization is little, and the austenite grain formed after phase transformation is tiny, is conducive to cast structure refinement
The raising of performance；And the quenching cooler that the utility model is selected, it is sprayed water by water jet nozzle to pending workpiece,
Under hydraulic pressure effect, for just entering the workpiece under higher temperature of water, the air film on surface is broken through, and then workpiece is direct
It is contacted with cooling water, since the thermal conductivity factor of water is apparently higher than air, pending workpiece can be cooled down faster, obtained more
Martensitic structure, the mechanical property of workpiece is more excellent after tempering.
Further, automatic control system carries temperature monitoring system, can realize temperature and the company of on-line monitoring casting
The speed of reforwarding row realizes closed-loop control.
Description of the drawings
It in order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only
It is the embodiment of the utility model, for those of ordinary skill in the art, without creative efforts, also
Other attached drawings can be obtained according to the attached drawing of offer.
Fig. 1 attached drawings are the structure diagram of the utility model.
Wherein：1 be quenching feeding mechanism, 11 be stock rack, 12 be automatic feed dividing/material-feeding mechanism, 13 be quenching feeding
Roller-way, 2 be tempering discharging mechanism, 21 be tempering blanking roller-way, 22 be feeding unit, 23 be that heat treatment finished product collects platform, 3 is
Automatic control system, 4 be transfer roller, 5 be roller hearth type quenching machine structure, 6 be quenching cooler, 7 be roller-bottom type tempering mechanism,
8 be tempering cooling device.
Specific embodiment
The following is a combination of the drawings in the embodiments of the present utility model, and the technical scheme in the embodiment of the utility model is carried out
It clearly and completely describes, it is clear that the described embodiments are only a part of the embodiments of the utility model rather than whole
Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are without making creative work
All other embodiments obtained shall fall within the protection scope of the present invention.
The utility model embodiment discloses a kind of casting Tempering and Quenching apparatus for production line, including：Quench feeding mechanism
1st, discharging mechanism 2 and automatic control system 3 are tempered；It quenches and is equipped with transfer roller 4 between feeding mechanism and tempering discharging mechanism；It quenches
Fiery feeding mechanism 1 is disposed with roller hearth type quenching machine structure 5, quenching to tempering discharging mechanism 2, and along the transfer roller 4
Cooling device 6, roller-bottom type tempering mechanism 7 and tempering cooling device 8, the transfer roller 4 through roller hearth type quenching machine structure 5, quench
Fiery cooling device 6, roller-bottom type tempering mechanism 7 and tempering cooling device 8；Automatic control system 3 respectively with quenching feeding mechanism 1,
Roller hearth type quenching machine structure 5, quenching cooler 6, roller-bottom type tempering mechanism 7, tempering cooling device 8 and tempering discharging mechanism 2 are logical
Letter connection.
In order to further optimize above technical scheme, transfer roller 4 includes roll body 41 and the main shaft 42 at roll body both ends, main shaft
42 sequentially pass through roller hearth type quenching machine structure 5, quenching cooler 6, roller-bottom type tempering mechanism 7 and tempering cooling device 8 and with axis
Bearing is supporting.
In order to further optimize above technical scheme, quenching feeding mechanism 1 includes：Stock rack 11, automatic feed dividing/cloth
Mechanism 12, quenching charging roller 13, stock rack 11 are placed side by side with quenching charging roller 13, automatic feed dividing/material-feeding mechanism 12
It is arranged between stock rack 11 and quenching charging roller 13；Quenching 13 end of charging roller enters with roller hearth type quenching machine structure 5
Mouth connection；
Tempering discharging mechanism 2 includes：Tempering blanking roller-way 21, feeding unit 22, heat treatment finished product collect platform 23, under tempering
Material roller-way 21 collects platform 23 with heat treatment finished product and is set up in parallel, between the two equipped with feeding unit 22.It is fed by above-mentioned quenching
Mechanism 1 and tempering discharging mechanism 2 structure setting, realize each casting automatic charging, discharging, make casting arrangement it is regular, have
Sequence.
In order to further optimize above technical scheme, during roller hearth type quenching machine structure 5 and roller-bottom type tempering mechanism 7 select
Frequency modulation matter Equipment for Heating Processing, penetrates that sensing heating speed is fast, and the time is short, and oxidation and decarbonization is little, the austenite formed after phase transformation
Crystal grain is tiny, is conducive to the raising of cast structure detailed performance.
In order to further optimize above technical scheme, quenching cooler 6 includes quenching sink；Quenching sink, which is provided with, to be quenched
Flame range, multiple water jet nozzles for spraying water to pending workpiece are provided in quenching area, and water jet nozzle is filled with cooling water
Put connection.The quenching cooler of the utility model is sprayed water by water jet nozzle to pending workpiece, under hydraulic pressure effect,
For just entering the workpiece under higher temperature of water, the air film on surface is broken through, and then workpiece directly connects with cooling water
It touches, since the thermal conductivity factor of water is apparently higher than air, pending workpiece can be cooled down faster, obtain more martensite group
It knits, the mechanical property of workpiece is more excellent after tempering.
In order to further optimize above technical scheme, automatic control system 3 includes device for monitoring temperature, can realize online
The temperature of casting and the situation of the continuous speed of service are monitored, and then realizes closed-loop control.
Each embodiment is described by the way of progressive in this specification, the highlights of each of the examples are with other
The difference of embodiment, just to refer each other for identical similar portion between each embodiment.For device disclosed in embodiment
For, since it is corresponded to the methods disclosed in the examples, so description is fairly simple, related part is said referring to method part
It is bright.
The foregoing description of the disclosed embodiments enables professional and technical personnel in the field to realize or new using this practicality
Type.A variety of modifications of these embodiments will be apparent for those skilled in the art, determine herein
The General Principle of justice can be realized in other embodiments without departing from the spirit or scope of the present utility model.Cause
This, the utility model is not intended to be limited to the embodiments shown herein, and is to fit to and principles disclosed herein
The most wide scope consistent with features of novelty.
Claims (6)
1. a kind of casting Tempering and Quenching apparatus for production line, which is characterized in that including：Quench feeding mechanism (1), tempering discharging machine
Structure (2) and automatic control system (3)；Transfer roller (4) is equipped between the quenching feeding mechanism and the tempering discharging mechanism；
The quenching feeding mechanism (1) is disposed with roller bottom to the tempering discharging mechanism (2) along the transfer roller (4)
Formula quenching mechanism (5), quenching cooler (6), roller-bottom type tempering mechanism (7) and tempering cooling device (8)；The transfer roller
(4) through the roller hearth type quenching machine structure (5), quenching cooler (6), roller-bottom type tempering mechanism (7) and tempering cooling dress
It puts (8)；The automatic control system (3) cools down respectively with the quenching feeding mechanism (1), roller hearth type quenching machine structure (5), quenching
Device (6), roller-bottom type tempering mechanism (7), tempering cooling device (8) and tempering discharging mechanism (2) communicate to connect.
A kind of 2. casting Tempering and Quenching apparatus for production line according to claim 1, which is characterized in that the transfer roller
(4) include roll body (41) and the main shaft (42) at roll body both ends, the main shaft (42) sequentially pass through the roller hearth type quenching machine structure
(5), quenching cooler (6), roller-bottom type are tempered mechanism (7) and tempering cooling device (8) and using bearing blocks as supporting.
A kind of 3. casting Tempering and Quenching apparatus for production line according to claim 1, which is characterized in that the quenching charging
Mechanism (1) includes：Stock rack (11), automatic feed dividing/material-feeding mechanism (12), quenching charging roller (13), the stock rack
(11) placed side by side with the quenching charging roller (13), the automatic feed dividing/material-feeding mechanism (12) is arranged on the material preparing table
Between frame (11) and the quenching charging roller (13)；Quenching charging roller (13) end and the roller hearth type quenching machine structure
(5) the transfer roller connection of inlet；
The tempering discharging mechanism (2) includes：Tempering blanking roller-way (21), feeding unit (22), heat treatment finished product collect platform
(23), the tempering blanking roller-way (21) is collected platform (23) with the heat treatment finished product and is set up in parallel, and is equipped between the two described
Feeding unit (22).
4. a kind of casting Tempering and Quenching apparatus for production line according to claim 1, which is characterized in that the roller-bottom type is quenched
Lighter structure (5) and roller-bottom type tempering mechanism (7) select intermediate frequency Tempering and Quenching equipment.
A kind of 5. casting Tempering and Quenching apparatus for production line according to claim 1, which is characterized in that the quenching cooling
Device (6) includes quenching sink；The quenching sink is provided with quenching area, is provided in the quenching area for pending work
Multiple water jet nozzles of part water spray, the water jet nozzle are connected with chilled water unit.
6. a kind of casting Tempering and Quenching apparatus for production line according to claim 1, which is characterized in that described to automatically control
System includes device for monitoring temperature.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721488016.7U CN207452182U (en) | 2017-11-09 | 2017-11-09 | A kind of casting Tempering and Quenching apparatus for production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721488016.7U CN207452182U (en) | 2017-11-09 | 2017-11-09 | A kind of casting Tempering and Quenching apparatus for production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207452182U true CN207452182U (en) | 2018-06-05 |
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ID=62254689
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|---|---|---|---|
| CN201721488016.7U Active CN207452182U (en) | 2017-11-09 | 2017-11-09 | A kind of casting Tempering and Quenching apparatus for production line |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108929939A (en) * | 2018-08-17 | 2018-12-04 | 京港工业炉科技(苏州)有限公司 | A kind of stainless steel high-strength plate heat-treatment production line |
| CN109047432A (en) * | 2018-08-18 | 2018-12-21 | 京港工业炉科技(苏州)有限公司 | A kind of engineering machinery nose angle hot forming production line |
| CN109554643A (en) * | 2019-01-20 | 2019-04-02 | 南京长江工业炉科技集团有限公司 | A kind of aluminium alloy wheel hub of vehicle intelligence heat-treatment production line |
| CN110343832A (en) * | 2019-07-29 | 2019-10-18 | 天津市三木森电炉股份有限公司 | A kind of special heating furnace production line for railroad track clamping plate |
-
2017
- 2017-11-09 CN CN201721488016.7U patent/CN207452182U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108929939A (en) * | 2018-08-17 | 2018-12-04 | 京港工业炉科技(苏州)有限公司 | A kind of stainless steel high-strength plate heat-treatment production line |
| CN109047432A (en) * | 2018-08-18 | 2018-12-21 | 京港工业炉科技(苏州)有限公司 | A kind of engineering machinery nose angle hot forming production line |
| CN109554643A (en) * | 2019-01-20 | 2019-04-02 | 南京长江工业炉科技集团有限公司 | A kind of aluminium alloy wheel hub of vehicle intelligence heat-treatment production line |
| CN110343832A (en) * | 2019-07-29 | 2019-10-18 | 天津市三木森电炉股份有限公司 | A kind of special heating furnace production line for railroad track clamping plate |
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