CN207438172U - An LED lamp holder - Google Patents
An LED lamp holder Download PDFInfo
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- CN207438172U CN207438172U CN201721371019.2U CN201721371019U CN207438172U CN 207438172 U CN207438172 U CN 207438172U CN 201721371019 U CN201721371019 U CN 201721371019U CN 207438172 U CN207438172 U CN 207438172U
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- lamp holder
- cavity
- led lamp
- printed circuit
- triangular pyramid
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- 239000004519 grease Substances 0.000 claims abstract description 11
- 229920001296 polysiloxane Polymers 0.000 claims abstract description 11
- 238000003466 welding Methods 0.000 claims abstract description 5
- 239000011324 bead Substances 0.000 claims description 27
- 230000017525 heat dissipation Effects 0.000 claims description 14
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 5
- 229910052802 copper Inorganic materials 0.000 claims description 5
- 239000010949 copper Substances 0.000 claims description 5
- 229910000838 Al alloy Inorganic materials 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 239000000956 alloy Substances 0.000 claims 1
- 238000009434 installation Methods 0.000 abstract description 9
- 230000000694 effects Effects 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 9
- 238000001816 cooling Methods 0.000 description 3
- 241000217377 Amblema plicata Species 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
Landscapes
- Fastening Of Light Sources Or Lamp Holders (AREA)
- Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及LED照明领域,具体涉及一种LED灯头。The utility model relates to the field of LED lighting, in particular to an LED lamp holder.
背景技术Background technique
随着LED技术的逐渐成熟,越来越多的照明领域被LED这个节能又环保的照明方式所占据,从家用照明到市政工程照明再到随身照明设备,处处都能看到LED灯珠的身影,其中LED手电筒是LED照明中占比较大的一块产业,当下LED灯头往往是通过LED灯珠配合反光罩实现聚光,而为了追求更高的亮度(流明),往往很多生产商再一个灯头中设置多个LED灯珠,然后通过具有多个小型反光碗的集成反光罩进行聚光,而这类反光罩往往是利用铝材进行制作,因此会涉及到压力铸造等生产工艺,多个小型反光碗的集成反光罩会对铸造模具有更高的要求,同时由于小型反光罩个头小,杯深浅,对于单个灯珠的实际聚光能力往往低于单个的大型反光罩对灯珠的聚光能力,因此会导致生产成本的升高及反光、聚光效果的下降。With the gradual maturity of LED technology, more and more lighting fields are occupied by LED, an energy-saving and environmentally friendly lighting method. From household lighting to municipal engineering lighting to portable lighting equipment, LED lamp beads can be seen everywhere. Among them, LED flashlight is a relatively large industry in LED lighting. At present, LED lamp holders often use LED lamp beads to cooperate with reflectors to achieve light concentration. In order to pursue higher brightness (lumens), many manufacturers often put them in a lamp holder. Set multiple LED lamp beads, and then gather light through an integrated reflector with multiple small reflective bowls, and this type of reflector is often made of aluminum, so it will involve production processes such as pressure casting, multiple small reflectors The integrated reflector of the bowl will have higher requirements on the casting mold. At the same time, due to the small size of the small reflector and the depth of the cup, the actual light gathering ability of a single lamp bead is often lower than that of a single large reflector. Therefore, it will lead to an increase in production costs and a decrease in reflection and light-gathering effects.
实用新型内容Utility model content
基于上述问题,本实用新型目的在于提供一种散热效果佳,聚光性能好,生产方便成本低的LED灯头。Based on the above problems, the purpose of this utility model is to provide an LED lamp head with good heat dissipation effect, good light-gathering performance, convenient production and low cost.
针对以上问题,提供了如下技术方案:一种LED灯头,包括灯座,所述灯座设有凹腔,所述凹腔内设有通过灯帽旋合固定的反光碗,所述凹腔底部中心设有三棱椎安装体,所述三棱锥安装体三个面上均设有印刷电路,所述三棱锥安装体三个面上的印刷电路表面均设有一颗LED灯珠,所述LED灯珠通过印刷电路相互并联,所述印刷电路上设有用于焊接电源线的焊盘,所述灯座上设有用于引入电源线的接线通道,所述反光碗底部设有开口,所述开口与凹腔底部接触其两者接触面之间填充有导热硅脂,所述反光碗外壁设有若干沿其轴向方向等距排列的散热环,所述散热环与凹腔内壁接触。In view of the above problems, the following technical solutions are provided: an LED lamp holder, including a lamp holder, the lamp holder is provided with a concave cavity, and a reflective bowl fixed by screwing the lamp cap is arranged in the concave cavity, and the bottom of the concave cavity A triangular pyramid mounting body is arranged in the center, and printed circuits are arranged on three surfaces of the triangular pyramid mounting body, and an LED lamp bead is provided on the printed circuit surfaces of the three faces of the triangular pyramid mounting body, and the LED light The beads are connected in parallel with each other through a printed circuit, the printed circuit is provided with a pad for welding the power cord, the lamp holder is provided with a wiring channel for introducing the power cord, the bottom of the reflective bowl is provided with an opening, and the opening is connected to the The bottom of the concave cavity is in contact with the contact surfaces between the two and filled with heat-conducting silicone grease. The outer wall of the reflective bowl is provided with a number of heat dissipation rings arranged equidistantly along the axial direction, and the heat dissipation rings are in contact with the inner wall of the concave cavity.
上述结构中,通过设置三棱锥安装体,使LED灯珠呈倾斜状安装设置,从而组成与一颗灯珠发光角度相同的发光角度,因此只需要设置一个常规的反光碗即可实现聚光,避免传统多灯珠灯头上多个小型反光碗的集成反光罩生产工艺复杂、开模成本高、聚光反光效果差的缺点;反光碗底部与凹腔底部之间的接触面上填充导热硅脂,可将三棱锥安装体四周位于凹腔底部的热量传递到反光碗上,再由反光碗的散热环传递到灯座上,从而增加热传导效率,加快散热。In the above structure, by setting the triangular pyramid installation body, the LED lamp bead is installed in an inclined shape, so as to form the same luminous angle as that of a single lamp bead. Therefore, only a conventional reflective bowl is required to achieve light concentration. Avoid the disadvantages of complex production process, high cost of mold opening, and poor reflective effect of the integrated reflector of multiple small reflective bowls on the traditional multi-lamp bead lamp head; the contact surface between the bottom of the reflective bowl and the bottom of the cavity is filled with thermal conductive silicone grease , can transfer the heat around the triangular pyramid mounting body at the bottom of the concave cavity to the reflective bowl, and then transfer it to the lamp holder through the heat dissipation ring of the reflective bowl, thereby increasing the heat conduction efficiency and accelerating heat dissipation.
本实用新型进一步设置为,所述灯座为铝合金材质,所述灯座上设有若干散热翅片,所述散热翅片设置方向与灯座轴线平行,并均布设置于灯座外圆柱表面。The utility model is further configured as follows: the lamp holder is made of aluminum alloy, and a plurality of heat dissipation fins are arranged on the lamp holder, and the installation direction of the heat dissipation fins is parallel to the axis of the lamp holder, and are evenly arranged on the outer cylinder of the lamp holder. surface.
上述结构中,一般灯头在使用时,例如用于骑行时,空气是沿灯头轴向方向流过的,因此将传统环形散热片改成在灯座外壁均布设置,能使空气更好的流通带走热量。In the above structure, when the general lamp holder is used, for example, when riding, the air flows along the axial direction of the lamp holder. Therefore, the traditional annular heat sink is changed to be evenly distributed on the outer wall of the lamp holder, which can make the air flow better. Circulation removes heat.
本实用新型进一步设置为,所述三棱椎安装体高度与底边长度之比为1:1至1:5之间。The utility model is further configured that the ratio of the height of the triangular pyramid installation body to the length of the bottom is between 1:1 and 1:5.
上述结构中,三棱椎安装体高度与底边长度之比根据不同的LED灯珠发光角度及反光碗深度进行设定。In the above structure, the ratio of the height of the triangular pyramid mounting body to the length of the base is set according to different light emitting angles of the LED lamp beads and the depth of the reflective bowl.
本实用新型进一步设置为,所述三棱椎安装体靠近其底部的三条脊线上设有安装孔,所述三棱锥安装体通过螺栓安装于灯座上,所述三棱椎安装体底面与凹腔底面之间填充有导热硅脂。The utility model is further set as, the three ridges near the bottom of the triangular pyramid mounting body are provided with mounting holes, the triangular pyramid mounting body is installed on the lamp holder through bolts, and the bottom surface of the triangular pyramid mounting body is in contact with the lamp holder. Thermal conductive silicone grease is filled between the bottom surfaces of the cavity.
上述结构中,导热硅脂可有效提高两者之间的导热效果。In the above structure, the thermally conductive silicone grease can effectively improve the thermal conduction effect between the two.
本实用新型进一步设置为,所述三棱椎安装体为纯铜材质。The utility model is further configured that the triangular pyramid mounting body is made of pure copper.
上述结构中,纯铜材质具有导热性佳的优点,能使LED灯珠产生的热量更快的传递到灯座上。In the above structure, the pure copper material has the advantage of good thermal conductivity, which can make the heat generated by the LED lamp beads be transferred to the lamp holder more quickly.
本实用新型的有益效果:散热效果佳,聚光性能好,生产方便,通过设置三棱锥安装体,使LED灯珠呈倾斜状安装设置,从而组成与一颗灯珠发光角度相同的发光角度,因此只需要设置一个常规的反光碗即可实现聚光,避免传统多灯珠灯头上多个小型反光碗的集成反光罩生产工艺复杂、开模成本高、聚光反光效果差的缺点。The beneficial effects of the utility model: good heat dissipation effect, good light-gathering performance, convenient production, through the installation of a triangular pyramid, the LED lamp bead is installed in an inclined shape, thereby forming a luminous angle that is the same as that of a lamp bead, Therefore, it is only necessary to set up a conventional reflective bowl to achieve spotlight, avoiding the disadvantages of complex production process, high mold cost, and poor spotlight reflection effect of the integrated reflector of multiple small reflective bowls on the traditional multi-lamp bead lamp head.
附图说明Description of drawings
图1为本实用新型的全剖结构示意图;Fig. 1 is the full cut-away structural representation of the utility model;
图2为本实用新型图1的A部放大结构示意图。Fig. 2 is a schematic diagram of the enlarged structure of part A in Fig. 1 of the present invention.
图中标号含义:10-灯座;101-凹腔;102-接线通道;103-散热翅片;104-螺孔;11-灯帽;12-反光碗;121-开口;122-散热环;13-三棱椎安装体;131-印刷电路;132-焊盘;133-安装孔;134-螺栓;14-LED灯珠;15-电源线。Meanings of symbols in the figure: 10- lamp holder; 101- cavity; 102- wiring channel; 103- cooling fin; 104- screw hole; 11- lamp cap; 12- reflective bowl; 121- opening; 122- cooling ring; 13-triangular pyramid mounting body; 131-printed circuit; 132-welding pad; 133-installation hole; 134-bolt; 14-LED lamp bead; 15-power cord.
具体实施方式Detailed ways
下面结合附图和实施例,对本实用新型的具体实施方式作进一步详细描述。以下实施例用于说明本实用新型,但不用来限制本实用新型的范围。Below in conjunction with accompanying drawing and embodiment, the specific embodiment of the utility model is described in further detail. The following examples are used to illustrate the utility model, but not to limit the scope of the utility model.
参考图1及图2,如图1及图2所示的一种LED灯头,包括灯座10,所述灯座10设有凹腔101,所述凹腔101内设有通过灯帽11旋合固定的反光碗12,所述凹腔101底部中心设有三棱椎安装体13,所述三棱锥安装体13三个面上均设有印刷电路131,所述三棱锥安装体13三个面上的印刷电路131表面均设有一颗LED灯珠14,所述LED灯珠14通过印刷电路131相互并联,所述印刷电路131上设有用于焊接电源线15的焊盘132,所述灯座10上设有用于引入电源线15的接线通道102,所述反光碗12底部设有开口121,所述开口121与凹腔101底部接触其两者接触面之间填充有导热硅脂(图中未示出),所述反光碗12外壁设有若干沿其轴向方向等距排列的散热环122,所述散热环122与凹腔101内壁接触。Referring to Fig. 1 and Fig. 2, an LED lamp holder as shown in Fig. 1 and Fig. 2 includes a lamp holder 10, the lamp holder 10 is provided with a concave cavity 101, and the concave cavity 101 is provided with a lamp cap 11 to rotate A fixed reflective bowl 12, the center of the bottom of the concave cavity 101 is provided with a triangular pyramid mounting body 13, and three surfaces of the triangular pyramid mounting body 13 are provided with printed circuits 131, and the three surfaces of the triangular pyramid mounting body 13 The printed circuit 131 on the surface is provided with an LED lamp bead 14, and the LED lamp beads 14 are connected in parallel with each other through the printed circuit 131. The printed circuit 131 is provided with a pad 132 for welding the power line 15, and the lamp holder 10 is provided with a wiring channel 102 for introducing the power cord 15, and the bottom of the reflective bowl 12 is provided with an opening 121, and the opening 121 is in contact with the bottom of the cavity 101, and the contact surface between the two is filled with heat-conducting silicone grease (in the figure not shown), the outer wall of the reflective bowl 12 is provided with a number of heat dissipation rings 122 equidistantly arranged along its axial direction, and the heat dissipation rings 122 are in contact with the inner wall of the concave cavity 101 .
上述结构中,通过设置三棱锥安装体13,使LED灯珠14呈倾斜状安装设置,从而组成与一颗灯珠发光角度相同的发光角度,因此只需要设置一个常规的反光碗12即可实现聚光,避免传统多灯珠灯头上多个小型反光碗的集成反光罩生产工艺复杂、开模成本高、聚光反光效果差的缺点;反光碗12底部与凹腔101底部之间的接触面上填充导热硅脂,可将三棱锥安装体13四周位于凹腔101底部的热量传递到反光碗12上,再由反光碗12的散热环122传递到灯座10上,从而增加热传导效率,加快散热。In the above structure, by setting the triangular pyramid mounting body 13, the LED lamp bead 14 is installed in an oblique shape, thereby forming the same luminous angle as that of a single lamp bead, so only a conventional reflective bowl 12 is required to realize Concentrating light, avoiding the shortcomings of the integrated reflector of multiple small reflective bowls on the traditional multi-lamp bead lamp head, the production process is complicated, the mold opening cost is high, and the light-concentrating and reflective effect is poor; the contact surface between the bottom of the reflective bowl 12 and the bottom of the concave cavity 101 It is filled with heat-conducting silicone grease, which can transfer the heat around the triangular pyramid mounting body 13 at the bottom of the concave cavity 101 to the reflective bowl 12, and then transfer it to the lamp holder 10 by the heat dissipation ring 122 of the reflective bowl 12, thereby increasing the heat conduction efficiency and speeding up the heat transfer. Heat dissipation.
本实施例中,所述灯座10为铝合金材质,所述灯座10上设有若干散热翅片103,所述散热翅片103设置方向与灯座10轴线平行,并均布设置于灯座10外圆柱表面。In this embodiment, the lamp holder 10 is made of aluminum alloy, and several cooling fins 103 are arranged on the lamp holder 10. The outer cylindrical surface of seat 10.
上述结构中,一般灯头在使用时,例如用于骑行时,空气是沿灯头轴向方向流过的,因此将传统环形散热片改成在灯座10外壁均布设置,能使空气更好的流通带走热量。In the above structure, when the general lamp cap is in use, such as when riding, the air flows along the axial direction of the lamp cap. Therefore, the traditional annular heat sink is changed to be uniformly arranged on the outer wall of the lamp socket 10, which can make the air flow better. The circulation takes away the heat.
本实施例中,所述三棱椎安装体13高度与底边长度之比为1:1至1:5之间。In this embodiment, the ratio of the height of the triangular pyramid mounting body 13 to the length of the base is between 1:1 and 1:5.
上述结构中,三棱椎安装体13高度与底边长度之比根据不同的LED灯珠14发光角度及反光碗12深度进行设定。In the above structure, the ratio of the height of the triangular pyramid mounting body 13 to the length of the bottom is set according to different light emitting angles of the LED lamp beads 14 and the depth of the reflective bowl 12 .
本实施例中,所述三棱椎安装体13靠近其底部的三条脊线上设有安装孔133,所述三棱锥安装体13通过螺栓134安装于灯座10的螺孔104上,所述三棱椎安装体13底面与凹腔101底面之间填充有导热硅脂(图中未示出)。In this embodiment, the three ridges near the bottom of the triangular pyramid mounting body 13 are provided with mounting holes 133, and the triangular pyramid mounting body 13 is mounted on the screw hole 104 of the lamp holder 10 through a bolt 134. The gap between the bottom surface of the triangular pyramid mounting body 13 and the bottom surface of the concave cavity 101 is filled with thermal conductive silicone grease (not shown in the figure).
上述结构中,导热硅脂可有效提高两者之间的导热效果。In the above structure, the thermally conductive silicone grease can effectively improve the thermal conduction effect between the two.
本实施例中,所述三棱椎安装体13为纯铜材质。In this embodiment, the triangular pyramid mounting body 13 is made of pure copper.
上述结构中,纯铜材质具有导热性佳的优点,能使LED灯珠14产生的热量更快的传递到灯座10上。In the above structure, the pure copper material has the advantage of good thermal conductivity, which can make the heat generated by the LED lamp bead 14 be transferred to the lamp holder 10 faster.
本实用新型的有益效果:散热效果佳,聚光性能好,生产方便,通过设置三棱锥安装体13,使LED灯珠14呈倾斜状安装设置,从而组成与一颗灯珠发光角度相同的发光角度,因此只需要设置一个常规的反光碗12即可实现聚光,避免传统多灯珠灯头上多个小型反光碗的集成反光罩生产工艺复杂、开模成本高、聚光反光效果差的缺点。Beneficial effects of the utility model: good heat dissipation effect, good light-gathering performance, convenient production, by setting the triangular pyramid installation body 13, the LED lamp bead 14 is installed in an inclined shape, thereby forming a luminous light with the same light-emitting angle as a lamp bead Therefore, only one conventional reflective bowl 12 is required to achieve spotlight, avoiding the disadvantages of complex production process, high mold cost and poor spotlight reflection effect of the integrated reflector of multiple small reflective bowls on the traditional multi-lamp bead lamp head .
以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型技术原理的前提下,还可以做出若干改进和变型,上述假设的这些改进和变型也应视为本实用新型的保护范围。The above is only the preferred embodiment of the utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the utility model, some improvements and modifications can also be made. These improvements and modifications should also be regarded as the protection scope of the present utility model.
Claims (5)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721371019.2U CN207438172U (en) | 2017-10-20 | 2017-10-20 | An LED lamp holder |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118309959A (en) * | 2024-05-16 | 2024-07-09 | 宁波市海曙乐德电子有限公司 | A car light |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118309959A (en) * | 2024-05-16 | 2024-07-09 | 宁波市海曙乐德电子有限公司 | A car light |
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