CN207435574U - It is a kind of to sweep sand device for the double of electroplated diamond line production - Google Patents
It is a kind of to sweep sand device for the double of electroplated diamond line production Download PDFInfo
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- CN207435574U CN207435574U CN201721377106.9U CN201721377106U CN207435574U CN 207435574 U CN207435574 U CN 207435574U CN 201721377106 U CN201721377106 U CN 201721377106U CN 207435574 U CN207435574 U CN 207435574U
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- sand
- sandpipe
- sweep
- sweeping mechanism
- sweeping
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Abstract
The utility model provides a kind of sweeps sand device for the double of electroplated diamond line production, including upper sand pump, wired hose, on sweep sandpipe, under sweep sandpipe, the first sand sweeping mechanism, the second sand sweeping mechanism, driving motor, optical lever strand oscillator, upper sand pump extracts plating solution out of a mixing bowl, it is flowed to respectively by threeway in the first sand sweeping mechanism and the second sand sweeping mechanism of wired hose connection, again by above sweep sandpipe and under sweep sandpipe and flow into upper sand launder, the driving motor carries out back and forth sweeping sand in upper sand launder by the way that polish rod strand oscillator is driven to make to sweep sand fixed plate.This pair sweeps sand device and sweeps sand time interval compared to singly sweeping sand device and shorten, it improves and sweeps sand efficiency, simultaneously, this pair sweeps upper sand pump in sand device and is controlled by PLC and frequency-variable controller, solves the too low caused a series of problems of sand launder liquid level deficiency, the speed of pump, the upper chiltern amount of sand section is improved, device structure is reasonable, has broad application prospects.
Description
Technical field
The utility model is related to the sand devices of electroplated diamond line production, are specially that one kind is used for electroplated diamond line
The double of production sweep sand device.
Background technology
In recent years, it is higher and higher to the quality requirement of diamond wire with the fast development of silicon chip cutting industry, and Buddha's warrior attendant
Stone line line footpath is less and less, it is existing singly sweep sand frequency under, in golden steel wire unit length, attachment certain amount sand grains will
It asks and has been unable to meet, the existing production technology, production efficiency and quality requirement singly swept sand technique and have been unable to meet diamond wire.
Utility model content
It is filled in order to solve the above technical problems, the utility model provides a kind of double sand of sweeping for being used for the production of electroplated diamond line
It puts.Double sand devices of sweeping of the utility model are that the improvement of sand device progress is singly swept to tradition, this pair sweeps sand device compared to singly sweeping sand
Device, which shortens, sweeps sand time interval, improves and sweeps sand efficiency, meanwhile, this pair sweeps upper sand pump in sand device and passes through PLC and frequency conversion
Controller controls, and solves the too low caused a series of problems of sand launder liquid level deficiency, the speed of pump, improves sand
The upper chiltern amount of section, device structure is reasonable, has broad application prospects.
The purpose of this utility model is achieved through the following technical solutions：
It is a kind of to sweep sand device for the double of electroplated diamond line production, including：Upper sand pump, wired hose, on sweep sandpipe, under
Sandpipe, the first sand sweeping mechanism, the second sand sweeping mechanism, driving motor, optical lever strand oscillator are swept, upper sand pump is connected by flange terminal pad
Connect threeway, the another both ends of threeway connect wired hose respectively, the wired hose of both direction connect respectively the first sand sweeping mechanism and
Second sand sweeping mechanism sweeps sandpipe in the connection of the first sand sweeping mechanism, sweeps sandpipe under the connection of the second sand sweeping mechanism, and upper sand pump is from a mixing bowl
Interior extraction plating solution by threeway is flowed in the first sand sweeping mechanism and the second sand sweeping mechanism of wired hose connection, then passed through respectively
On sweep sandpipe and under sweep sandpipe and flow into upper sand launder, the driving motor connects polish rod strand oscillator, and driving motor passes through first and passes
Movable sprocket, the second drive sprocket, the 3rd drive sprocket drive polish rod strand oscillator to carry out coming flyback sand, polished rod winding displacement in upper sand launder
Device, which is fixedly connected, sweeps sand fixed plate, and driving motor is carried out back and forth by the way that polish rod strand oscillator is driven to make to sweep sand fixed plate in upper sand launder
Sand is swept, polish rod strand oscillator is equipped with commutation block, will sweep sand fixed plate klinokinesis direction when reaching the both ends of equipment.
As the preferred technical solution of the utility model, the upper sand pump is controlled by frequency controller.
As the preferred technical solution of the utility model, the wired hose is sleeved on hanging ring, and hanging ring connects with T-shaped coaster
It connects, T-shaped coaster slidably reciprocates on c-type rail.
As the preferred technical solution of the utility model, above sweep sandpipe and under sweep regulation ball valve be respectively equipped on sandpipe, use
Come adjust sweep sandpipe and under sweep plating flow quantity in sandpipe.
As the preferred technical solution of the utility model, cover board is equipped in the top of upper sand launder.
Compared with prior art, the beneficial effects of the utility model：
1st, the double of the utility model sweep that sand device is simple and reasonable, and highly effective, structure is to the process stabilizing of product
Property and product quality stability tool be significantly improved.
2nd, the utility model uses double sand of sweeping also to have good effect to the wired hose of upper sand later, solves due to sweeping
Sand stroke long the problem of causing sand hose twist discounting short life, this structure is either to product quality or equipment
Structure and cost-effective, aspect of improving benefit all have greatly improved.
Description of the drawings
Fig. 1 sweeps sand device structure diagram for the utility model is double；
Fig. 2 is the right view of Fig. 1；
In figure：1- driving motors, the first drive sprockets of 2-, the second drive sprockets of 3-, the 3rd drive sprockets of 4-, 5- commutation gears
Block, the upper sand pumps of 6-, 7- flange terminal pads, 8- threeways, 9- hanging rings, 10- wired hoses, 11-T type coasters, 12-C type rails, 13- light
Bar strand oscillator sweeps sandpipe on 14-, sweeps sandpipe under 15-, and 16- sweeps sand fixed plate, 17- regulation ball valves, 18- cover boards, and 19- first is swept
Sand mechanism, the second sand sweeping mechanisms of 20-.
Specific embodiment
With reference to embodiment and attached drawing, the utility model is described in more detail.
Fig. 1 and 2 shows a kind of for the double of electroplated diamond line production of one embodiment according to the present utility model
Sweep sand device.Refering to Fig. 1 and Fig. 2, this pair, which sweeps sand device, to be included：Upper sand pump 6, wired hose 10, driving motor 1, polished rod winding displacement
Device 13, on sweep sandpipe 14, under sweep sandpipe 15, the first sand sweeping mechanism 19, the second sand sweeping mechanism 20, the upper sand pump 6 passes through flange
Terminal pad 7 connects threeway 8, and the another both ends of threeway 8 connect wired hose 10 respectively, and the wired hose 10 of both direction connects respectively
First sand sweeping mechanism 19 and the second sand sweeping mechanism 20, the first sand sweeping mechanism connect and sweep sandpipe 14, and the second sand sweeping mechanism 20 connects
Under sweep sandpipe 15, upper sand pump 6 extracts plating solution out of a mixing bowl, first is swept by what threeway 8 flowed to that wired hose 10 connects respectively
In 19 and second sand sweeping mechanism 20 of sand mechanism, then by above sweep sandpipe 14 and under sweep sandpipe 15 and flow into upper sand launder, the transmission
Motor 1 connects polish rod strand oscillator 13, and driving motor 1 passes through the first drive sprocket 2, the second drive sprocket 3, the 3rd drive sprocket 4
Polish rod strand oscillator 13 is driven to carry out carrying out flyback sand in upper sand launder, polish rod strand oscillator 13, which is fixedly connected, sweeps sand fixed plate 16, transmission
Motor 1 carries out back and forth sweeping sand in upper sand launder by the way that polish rod strand oscillator 13 is driven to make to sweep sand fixed plate 16, on polish rod strand oscillator 13
Equipped with commutation block 5, the klinokinesis direction when reaching the both ends of equipment of sand fixed plate 16 will be swept.
Wired hose in order to prevent, when two extreme positions in left and right are run to when sweeping sand, wired hose damages when knotting
Wired hose, wired hose 10 are sleeved on hanging ring 9, and hanging ring 9 is connected with T-shaped coaster 11, T-shaped coaster 11 on c-type rail 12 back and forth
It slides.
In the present embodiment, above sweep sandpipe 14 and under sweep regulation ball valve 17 be respectively equipped on sandpipe 15, swept for adjusting
Sandpipe 14 sweeps the plating flow quantity in sandpipe 15 under.
In the present embodiment, cover board 18 is equipped on upper sand launder, the volatilization of plating solution in groove body is prevented, so as to cause to environment
Pollution.
In the present embodiment, this pair sweeps pressure total in sand device and flow by adjusting the running frequency of upper sand pump 6 to protect
Card, upper sand pump 6 are controlled by PLC and frequency-variable controller, can adjust upper sand pump 6 according to needs of production during the work time
Frequency adjusts the flow and pressure of upper sand pump 6, and the speed for solving upper sand pump in traditionally sand technique excessively high is brought
A series of problems, while the volatilization of plating solution is inhibited after the frequency reduction of upper sand pump, good effect is played to enhancement of environment.
The utility model it is double sweep sand device the course of work be：Upper sand pump 6 and driving motor 1 in the device are in gold
Hard rock electroplating assembly line start offspring opens, plating solution agitating and heating in a mixing bowl, extracts plating solution by upper sand pump 6, plating solution is by taking out
The sand in electroplating bath is raised by sweeping sandpipe after taking pressurization, prevents plating solution from settling, adjustment polish rod strand oscillator 13 sweeps sand frequency
After be adapted for technological parameter, while the frequency for adjusting upper sand pump 6 complies with production to adjust the flow of upper sand pump 6 and pressure
Technological parameter.Sand device is swept using this pair, the stability of upper sand technique has obtained good raising, has improved the quality of product,
Double sand sweeping mechanisms avoid long due to sweeping sand stroke, and the distortion of wired hose are caused to give a discount, extend making for wired hose
With the service life, certain economic benefit is generated.
It is noted that embodiment described above is to the illustrative and not limiting of technical solutions of the utility model, affiliated skill
The equivalent substitution of art field those of ordinary skill or the other modifications made according to the prior art, as long as not new beyond this practicality
The thinking and scope of type technical solution should be included within the interest field required by the utility model.
Claims (5)
1. a kind of sweep sand device for the double of electroplated diamond line production, which is characterized in that including：Upper sand pump, wired hose, on
Sweep sandpipe, under sweep sandpipe, the first sand sweeping mechanism, the second sand sweeping mechanism, driving motor, optical lever strand oscillator, upper sand pump passes through method
Blue terminal pad connects threeway, and the another both ends of threeway connect wired hose respectively, and the wired hose of both direction connects first respectively
Sand sweeping mechanism and the second sand sweeping mechanism, the first sand sweeping mechanism, which connects, sweeps sandpipe, and sandpipe, upper sand are swept under the connection of the second sand sweeping mechanism
Pump extracts plating solution out of a mixing bowl, flows to the first sand sweeping mechanism and the second sand sweeping mechanism of wired hose connection respectively by threeway
It is interior, then swept by above sweeping sandpipe under in the upper sand launder of sandpipe inflow, the driving motor connects polish rod strand oscillator, and driving motor leads to
Crossing the first drive sprocket, the second drive sprocket, the 3rd drive sprocket drives polish rod strand oscillator to carry out carrying out flyback sand in upper sand launder,
Polish rod strand oscillator, which is fixedly connected, sweeps sand fixed plate, and driving motor is by driving polish rod strand oscillator to make to sweep sand fixed plate in upper sand launder
It carries out back and forth sweeping sand, polish rod strand oscillator is equipped with commutation block, turns when reaching the both ends of equipment will sweep sand fixed plate
The direction of motion.
2. a kind of sand device is swept according to claim 1 for the double of electroplated diamond line production, which is characterized in that described
Upper sand pump is controlled by frequency controller.
3. a kind of sand device is swept according to claim 1 for the double of electroplated diamond line production, which is characterized in that described
Wired hose is sleeved on hanging ring, and hanging ring is connected with T-shaped coaster, and T-shaped coaster slidably reciprocates on c-type rail.
4. a kind of sand device is swept according to claim 1 for the double of electroplated diamond line production, which is characterized in that is above swept
Sandpipe and under sweep regulation ball valve be respectively equipped on sandpipe, for adjust sweep sandpipe and under sweep plating flow quantity in sandpipe.
5. a kind of sand device is swept according to claim 1 for the double of electroplated diamond line production, which is characterized in that upper
Sand launder is equipped with cover board.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721377106.9U CN207435574U (en) | 2017-10-24 | 2017-10-24 | It is a kind of to sweep sand device for the double of electroplated diamond line production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721377106.9U CN207435574U (en) | 2017-10-24 | 2017-10-24 | It is a kind of to sweep sand device for the double of electroplated diamond line production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207435574U true CN207435574U (en) | 2018-06-01 |
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ID=62294003
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721377106.9U Active CN207435574U (en) | 2017-10-24 | 2017-10-24 | It is a kind of to sweep sand device for the double of electroplated diamond line production |
Country Status (1)
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| CN (1) | CN207435574U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108396358A (en) * | 2018-06-04 | 2018-08-14 | 西安康控科尼电子科技有限公司 | Sand pipeline on the layer-stepping of sand equipment on diamond wire |
| CN110172723A (en) * | 2019-05-09 | 2019-08-27 | 山东大学 | The multi-thread upper sand system and method for suspension method for the production of electroplating diamond wire saw silk |
| CN114059122A (en) * | 2021-12-28 | 2022-02-18 | 山东山田新材科研有限公司 | Sand sweeping mechanism for controlling sand flow rate by electroplating diamond wire |
-
2017
- 2017-10-24 CN CN201721377106.9U patent/CN207435574U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108396358A (en) * | 2018-06-04 | 2018-08-14 | 西安康控科尼电子科技有限公司 | Sand pipeline on the layer-stepping of sand equipment on diamond wire |
| CN110172723A (en) * | 2019-05-09 | 2019-08-27 | 山东大学 | The multi-thread upper sand system and method for suspension method for the production of electroplating diamond wire saw silk |
| CN110172723B (en) * | 2019-05-09 | 2020-06-19 | 山东大学 | Suspension method multi-wire sanding system and method for electroplated diamond wire saw wire production |
| CN114059122A (en) * | 2021-12-28 | 2022-02-18 | 山东山田新材科研有限公司 | Sand sweeping mechanism for controlling sand flow rate by electroplating diamond wire |
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Legal Events
| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 712100 Fuhai Industrial Park, East Weihui Road, Yangling demonstration area, Xianyang, Shaanxi Patentee after: Yangling Mei Chang new material Limited by Share Ltd Address before: 712100 Fuhai Industrial Park, 36 east section Weihui Road, Yangling demonstration area, Xianyang, Shaanxi Patentee before: Yangling New Material Co., Ltd. |
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| CP03 | Change of name, title or address |