CN207431636U - A kind of positioner for being used for oil tank end socket and tank body welding - Google Patents
A kind of positioner for being used for oil tank end socket and tank body welding Download PDFInfo
- Publication number
- CN207431636U CN207431636U CN201721628418.2U CN201721628418U CN207431636U CN 207431636 U CN207431636 U CN 207431636U CN 201721628418 U CN201721628418 U CN 201721628418U CN 207431636 U CN207431636 U CN 207431636U
- Authority
- CN
- China
- Prior art keywords
- oil tank
- tank body
- end socket
- turnover disc
- positioner
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Abstract
The utility model belongs to oil tank welding auxiliary equipment technical field, is concretely related to a kind of for oil tank end socket and the positioner of tank body welding.Its main technical schemes:Mainly it is made of the supporting mechanism and overturning oil tank end socket and the switching mechanism of oil tank body butt junction location of fixed oil tank body, wherein, the switching mechanism includes pedestal, it sets and the turnover disc on the pedestal, the one side of the turnover disc is connected with the shaft being arranged on the pedestal, the turnover disc has the adsorbing mechanism of fixing oil potting head, and the turnover disc lower part and one end of the first power cylinder are hinged, and the other end and the pedestal of first power cylinder are hinged.The positioner has the characteristics that simple in structure, easy to operate and positioning welding effect is good.
Description
Technical field
The utility model belongs to oil tank welding auxiliary equipment technical field, be concretely related to it is a kind of for oil tank end socket and
The positioner of tank body welding.
Background technology
Oil tank is for storing the container of crude oil or other oil products, wherein more wide with vertical or horizontal tank application
Model is mainly welded with the end socket for being placed in its both ends by cartridge type tube wall and formed.The tank body and end socket of oil tank are made of stainless steel,
Shape heaviness is not easy to move, therefore is difficult that docking is accurate when tank body and end socket positioning welding, and traditional welding process is to use to hang
Hook makes end socket is vacantly uprightly rear to be docked with the tank body of oil tank, and this method has the following problems:One is, it is necessary to by large sizes such as cranes
Equipment aids in, and expense for using mechanical equipment is more, it is also necessary to increase professional's operation, improve the cost of manufacture of oil tank;Second, end socket
Fixation cannot be positioned when being docked with tank body, causes to generate dislocation in welding process, adds the work of later stage repairing, affect
The quality of oil tank;Third, welding interval is long, production efficiency is low.
Utility model content
The purpose of this utility model is just to provide a kind of simple in structure, easy to operate and good positioning welding effect for oil
The positioner of potting head and tank body welding.
To achieve the above object, technical solution is used by the utility model:
A kind of positioner for being used for oil tank end socket and tank body welding, it is characterised in that:Mainly by fixed oil tank body
Supporting mechanism and overturning oil tank end socket and the switching mechanism of oil tank body butt junction location are formed, wherein, the switching mechanism includes
Pedestal sets and is connected with the turnover disc on the pedestal, the one side of the turnover disc with the shaft being arranged on the pedestal, institute
Stating turnover disc has the adsorbing mechanism of fixing oil potting head, and the turnover disc lower part and one end of the first power cylinder are hinged, described
The other end of first power cylinder is hinged with the pedestal.
A kind of above-mentioned additional technical feature for oil tank end socket and the positioner of tank body welding is formed to further include:
--- the adsorbing mechanism is several electromagnet or the sucker being uniformly arranged on the turnover disc;
--- the edge of the turnover disc be uniformly arranged it is several for catching the vertical pawls of oil tank body, for will be in turnover disc
Oil tank end socket fixed with oil tank body, the vertical pawl includes fixed frame, and the top of the fixed frame sets clamping part, the folder
The radian for having on the inside of portion and being bonded with oil tank body outer surface is held, the middle part of the fixed frame, which is set, appears oil tank end socket and oil tank
The window of tank body welding seam;
--- the root of the vertical pawl have power telescopic arm, for adjust the vertical pawl with it is described overturning disk axis away from
From the position of the power telescopic arm is overlapped with the radius of the turnover disc;
--- the bottom of the fixed frame of the vertical pawl sets rotation axis, and the rotation axis is arranged on the side arm of the fixed frame
Between, the power telescopic arm is fixed with the rotation axis, and the lower part of the power telescopic arm sets the second power cylinder, and described the
The piston rod of two power cylinders and the base of the fixed frame are fixed, and the cylinder seat of second power cylinder is placed in the axis of the turnover disc
At the heart;
--- the side of the pedestal connects the 3rd power cylinder, and the 3rd power cylinder band moving base is moved up along horizontal guide rail
Dynamic, the 3rd power cylinder and horizontal guide rail are arranged on grade slab;
--- the load body of fan-like pattern is set between the adjacent power telescopic arm, the height of the load body at least with institute
It states power telescopic arm to flush, the adsorbing mechanism is the electromagnet or sucker being arranged on the load body;
--- the load body is hinged in one end in the middle part of the turnover disc with the turnover disc, and the load body exists
Bolt is heightened in other end setting close to the overturning plate edge, for adjusting the radian of the gradient of load body and oil tank end socket
It is adapted;
--- the supporting mechanism includes the load bearing for being respectively placed in oil tank body both ends, is set on the load bearing
At least two supporting rod, the supporting bar top are set by motor-operated roller bearing or idler wheel, the roller bearing or idler wheel with it is described
The outer surface fitting of oil tank body.
A kind of positioner for oil tank end socket and tank body welding provided by the utility model compared with prior art,
It has the following advantages:First, due to the positioner mainly by fixed oil tank body supporting mechanism and overturning oil tank end socket and
The switching mechanism of oil tank body butt junction location is formed, and switching mechanism is set and turned over the turnover disc on pedestal and being arranged on by pedestal
The adsorbing mechanism for fixing oil potting head on turntable is formed, and supporting mechanism includes the load for being respectively placed in oil tank body both ends
Bearing sets at least two supporting rod on load bearing, and top sets and is made of motor-operated roller bearing or idler wheel, the dress
It is compact to put construction, it is easy to manufacture, have the characteristics that simple in structure;Second, due to the edge of turnover disc be uniformly arranged it is several
For catching the vertical pawl of oil tank body, for the oil tank end socket in turnover disc to be fixed with oil tank body, founding pawl includes fixed frame,
Its top sets clamping part, has the radian being bonded with oil tank body outer surface on the inside of clamping part, and the middle part of fixed frame, which is set, to be shown
Reveal the window of oil tank end socket and oil tank body soldered, the tank body of vertical pawl and oil tank grab conjunction it is fixed after, the envelope in turnover disc
Head and tank body butt junction location are fixed, and the window on vertical pawl has reserved space for welding, saves the ring using artificial fixed seal head
Section, has the characteristics that easy to operate;Third, since the root for founding pawl has power telescopic arm, the position of power telescopic arm is with turning over
The radius of turntable overlaps, and facilitates the distance for adjusting vertical pawl with overturning disk axis, suitable for the oil tank body and end socket of different-diameter
Positioning welding, the practicability of the device is stronger;Fourth, since the bottom for the fixed frame for founding pawl sets rotation axis, rotation axis is set
It puts between the side arm of fixed frame, power telescopic arm is fixed with rotation axis, and the lower part of power telescopic arm sets the second power cylinder, the
The piston rod of two power cylinders and the base of fixed frame are fixed, and the cylinder seat of the second power cylinder is placed at the axle center of turnover disc, is realized
The swing of vertical pawl adjusts the dynamics of vertical pawl grasping oil tank body by the second power cylinder, prevents from generating loosening in positioning welding, fixed
Position effect it is more preferable, while also can effectively prevent annular welds seam contraction make oil tank deform or soldered problem of Cracking, substantially improve
The effect of positioning welding.
Description of the drawings
Fig. 1 is a kind of overall structure diagram for oil tank end socket and the positioner of tank body welding of the utility model;
Fig. 2 is the structure diagram of the switching mechanism of this positioner;
Fig. 3 is the overlooking the structure diagram of the switching mechanism of this positioner;
Fig. 4 is the side structure schematic view of the support construction of this positioner.
Specific embodiment
Below in conjunction with the accompanying drawings to provided by the utility model a kind of for oil tank end socket and the positioner of tank body welding
Structure and operation principle be described in further detail.
As shown in Figure 1, it is a kind of positioner welded for oil tank end socket B and tank body A provided by the utility model
Structure diagram.Forming the structure of the positioner is included mainly by the supporting mechanism 1 of fixed oil tank body A and overturning oil tank
End socket B and the switching mechanism 2 of oil tank body A butt junction locations are formed, wherein, switching mechanism 2 includes pedestal 21, sets and pedestal 21
On turnover disc 22, the one side of turnover disc 22 is connected with the shaft 3 being arranged on pedestal 21, and turnover disc 22 has fixing oil potting
The adsorbing mechanism 23 of head B, 22 lower part of turnover disc and one end of the first power cylinder 24 are hinged, the other end and base of the first power cylinder 24
Seat 21 is hinged.
Its operation principle is:Oil tank body A is placed on supporting mechanism 1, oil tank end socket B lies in turning over for switching mechanism 2
In turntable 22, the adsorbing mechanism 23 in turnover disc 22 fixes oil tank end socket B, starts the first power cylinder 24 being located on pedestal 21
Turnover disc 22 is made to carry out right angle overturning, oil tank end socket B is uprightly docked with oil tank body A positioning in turnover disc 22.
In the structure for forming a kind of above-mentioned positioner welded for oil tank end socket B and tank body A,
--- in order to ensure that oil tank end socket B will not come off out of turnover disc 22 in switching process, while ensure docking
It after accurate, position oil tank end socket B and oil tank body A and fixes, mobile dislocation does not occur convenient for welding operation, above-mentioned adsorbing mechanism
23 is are uniformly arranged on several electromagnet or the sucker on turnover disc 22, after completing welding, also allow for turnover disc 22 and are sealed with oil tank
Head B separation;
--- it, can also be by between turnover disc 22 and pedestal 21 in order to realize the right angle rollover effect of above-mentioned turnover disc 22
One power cylinder 24 is substituted for and is arranged on the hydraulic rotating oil cylinder that the shaft 3 on pedestal 21 connects, and the assembling of hydraulic rotating oil cylinder is tight
It is close, the very high torque of hydraulic pressure set is used in the space of very little, can realize good rollover effect.Although power is very
It is high but still accurately can easily control, it is very suitable for applying and is requiring limited rotational movements and wanting the occasion of large torque;
--- as shown in Fig. 2, preferably positioning fixed effect in order to obtain, make oil tank body A and oil tank end socket B accurate
It after docking, is not subjected to displacement in welding process, the edge of above-mentioned turnover disc 22 is uniformly arranged several for catching oil tank body A's
Vertical pawl 4, for the oil tank end socket B in turnover disc 22 and oil tank body A to be fixed, founding pawl 4 includes fixed frame 41, fixed frame 41
Top sets clamping part 42, and 42 inside of clamping part has the radian being bonded with oil tank body A outer surfaces, and the middle part of fixed frame 41 is set
The window 43 for appearing oil tank end socket B and oil tank body A soldereds is put, working face has been reserved for welding;
--- as shown in figure 3, the root of above-mentioned vertical pawl 4 has power telescopic arm 5, for adjusting vertical pawl 4 and turnover disc 22
The distance of axis, the position of power telescopic arm 5 are overlapped with the radius of turnover disc 22, that is, are uniformly distributed in the vertical of 22 edge of turnover disc
Pawl 4 can be moved along the radius of turnover disc 22, and the oil tank end socket B for meeting different-diameter size is gripped, the turnover disc 22
Practicability it is stronger;
--- in order to adjust the dynamics that vertical pawl 4 clamps oil tank body A, the bottom of the fixed frame 41 of above-mentioned vertical pawl 4, which is set, to be turned
Moving axis 411, rotation axis 411 are arranged between the side arm of fixed frame 41, and power telescopic arm 5 is fixed with rotation axis 411, and power stretches
The lower part of arm 5 sets the second power cylinder 6, and the base of the piston rod and fixed frame 41 of the second power cylinder 6 is fixed, the second power cylinder 6
Cylinder seat be placed at the axle center of turnover disc 22, ensure that the positioning fixed effect of oil tank body A and oil tank end socket B, while welding
Weld contraction is also prevented from after the completion of connecing causes oil tank deformation or weld cracking phenomenon, plays good maintenance effect;
--- in order to make the absorption fixing oil potting head of the turnover disc 22 after setting power telescopic arm 5 B more steady firm, on
The load body 7 that fan-like pattern is set between adjacent power telescopic arm 5 is stated, the height of load body 7 is at least flushed with power telescopic arm 5,
Adsorbing mechanism 23 is the sucker or electromagnet 231 being arranged on load body 7;
--- above-mentioned load body 7 hinged with the turnover disc 22 close to the one end at the middle part of turnover disc 22, load body 7 by
Bolt 8 is heightened in the other end setting at nearly 22 edge of turnover disc, for adjusting the radian of the gradient of load body 7 and oil tank end socket B
It is adapted, meets the overturning docking of the oil tank end socket B of different radians, 22 application range of turnover disc is wider, can also be to ball-type
Oil tank wall carries out being welded and fixed operation;
--- in order to realize oil tank body A and oil tank end socket B adjustment of displacement in the horizontal direction, make butt junction location more accurate
Really, the side of said base 21 connects the 3rd power cylinder 9, and the 3rd power cylinder 9 is moved with moving base 21 along horizontal guide rail 10, the
Three power cylinders 9 and horizontal guide rail 10 are arranged on grade slab 101.
--- as shown in figure 4, above-mentioned supporting mechanism 1 includes the load bearing 11 for being respectively placed in oil tank body A both ends, load
At least two supporting rod 12 is set on bearing 11, and 12 top of supporting rod sets the roller bearing driven by motor 13 or idler wheel 14, roller bearing
Or idler wheel 14 is bonded with the outer surface of oil tank body A, that is, after realizing oil tank body A and oil tank end socket B positioning, with roller bearing or
The rotation of idler wheel 14 drives oil tank body A rotations, can accomplish continuously to weld, make the welding quality of oil tank end socket B and oil tank body A
More preferably.
A kind of positioner for oil tank end socket and tank body welding provided by the utility model is not only practically applicable to single layer of gold
Belong to the welding of oil tank end socket and tank body, be also particularly suitable the inner layer metal potting head of S/F two-compartment oil tanks and the welding of tank body, it is interior
Layer tank is generally manufactured using the Q235-B steel plates of 6mm thickness, compared with the individual layer oil tank of the thickness only 5mm of common tank, intensity increase,
Welding requirements higher, it is low using this positioner welding cost, save artificial, production efficiency height.
Claims (9)
- It is 1. a kind of for oil tank end socket and the positioner of tank body welding, it is characterised in that:Mainly by the branch of fixed oil tank body Support mechanism and overturning oil tank end socket and the switching mechanism of oil tank body butt junction location are formed, wherein, the switching mechanism includes base Seat, setting and the turnover disc on the pedestal, the one side of the turnover disc is connected with the shaft being arranged on the pedestal, described Turnover disc has the adsorbing mechanism of fixing oil potting head, and the turnover disc lower part and one end of the first power cylinder be hinged, and described the The other end of one power cylinder is hinged with the pedestal.
- It is 2. according to claim 1 a kind of for oil tank end socket and the positioner of tank body welding, it is characterised in that:It is described Adsorbing mechanism is several electromagnet or the sucker being uniformly arranged on the turnover disc.
- It is 3. according to claim 1 a kind of for oil tank end socket and the positioner of tank body welding, it is characterised in that:It is described The edge of turnover disc be uniformly arranged it is several for catching the vertical pawls of oil tank body, for by the oil tank end socket and oil tank in turnover disc Tank body is fixed, and the vertical pawl includes fixed frame, and the top of the fixed frame sets clamping part, has and oil on the inside of the clamping part The radian of tank outer surface fitting, the middle part of the fixed frame set the window for appearing oil tank end socket and oil tank body soldered Mouthful.
- It is 4. according to claim 3 a kind of for oil tank end socket and the positioner of tank body welding, it is characterised in that:It is described The root of vertical pawl has power telescopic arm, and for adjusting the distance of the vertical pawl and the overturning disk axis, the power stretches The position of arm is overlapped with the radius of the turnover disc.
- It is 5. according to claim 4 a kind of for oil tank end socket and the positioner of tank body welding, it is characterised in that:It is described The bottom of the fixed frame of vertical pawl sets rotation axis, and the rotation axis is arranged between the side arm of the fixed frame, and the power is stretched Contracting arm is fixed with the rotation axis, and the lower part of the power telescopic arm sets the second power cylinder, the piston of second power cylinder The base of bar and the fixed frame is fixed, and the cylinder seat of second power cylinder is placed at the axle center of the turnover disc.
- It is 6. according to claim 4 a kind of for oil tank end socket and the positioner of tank body welding, it is characterised in that:It is described The side of pedestal connects the 3rd power cylinder, and the 3rd power cylinder band moving base is moved along horizontal guide rail, the 3rd power Cylinder and horizontal guide rail are arranged on grade slab.
- It is 7. according to claim 4 a kind of for oil tank end socket and the positioner of tank body welding, it is characterised in that:It is adjacent The load body of fan-like pattern is set between the power telescopic arm, and the height of the load body is at least neat with the power telescopic arm Flat, the adsorbing mechanism is the electromagnet or sucker being arranged on the load body.
- It is 8. according to claim 7 a kind of for oil tank end socket and the positioner of tank body welding, it is characterised in that:It is described Load body is hinged in one end in the middle part of the turnover disc with the turnover disc, and the load body is close to the turnover disc side Bolt is heightened in the other end setting of edge, is adapted for adjusting the gradient of load body and the radian of oil tank end socket.
- 9. a kind of positioner for being used for oil tank end socket and tank body welding according to claim 1 to 8 any claim, It is characterized in that:The supporting mechanism includes the load bearing for being respectively placed in oil tank body both ends, is set on the load bearing At least two supporting rod, the supporting bar top are set by motor-operated roller bearing or idler wheel, the roller bearing or idler wheel with it is described The outer surface fitting of oil tank body.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201721628418.2U CN207431636U (en) | 2017-11-29 | 2017-11-29 | A kind of positioner for being used for oil tank end socket and tank body welding |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201721628418.2U CN207431636U (en) | 2017-11-29 | 2017-11-29 | A kind of positioner for being used for oil tank end socket and tank body welding |
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Publication Number | Publication Date |
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CN207431636U true CN207431636U (en) | 2018-06-01 |
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ID=62285277
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CN201721628418.2U Expired - Fee Related CN207431636U (en) | 2017-11-29 | 2017-11-29 | A kind of positioner for being used for oil tank end socket and tank body welding |
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CN (1) | CN207431636U (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109514152A (en) * | 2018-11-22 | 2019-03-26 | 浙江科技学院 | A kind of pipeline end cover welding equipment |
CN110102937A (en) * | 2019-06-04 | 2019-08-09 | 中车长江车辆有限公司 | Tank body assembles device and assembly method |
-
2017
- 2017-11-29 CN CN201721628418.2U patent/CN207431636U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109514152A (en) * | 2018-11-22 | 2019-03-26 | 浙江科技学院 | A kind of pipeline end cover welding equipment |
CN110102937A (en) * | 2019-06-04 | 2019-08-09 | 中车长江车辆有限公司 | Tank body assembles device and assembly method |
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180601 Termination date: 20181129 |