CN207425462U - High quality cable production system - Google Patents

High quality cable production system Download PDF

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Publication number
CN207425462U
CN207425462U CN201721244621.XU CN201721244621U CN207425462U CN 207425462 U CN207425462 U CN 207425462U CN 201721244621 U CN201721244621 U CN 201721244621U CN 207425462 U CN207425462 U CN 207425462U
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CN
China
Prior art keywords
wire
twisted
unit
line
hole
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201721244621.XU
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Chinese (zh)
Inventor
庄文彪
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dongguan Tiger Precision Technology Co Ltd
Original Assignee
Dongguan Tiger Precision Technology Co Ltd
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Filing date
Publication date
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Priority to CN201721244621.XU priority Critical patent/CN207425462U/en
Application granted granted Critical
Publication of CN207425462U publication Critical patent/CN207425462U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model is related to wire stranding machine fields, more particularly to a kind of high quality cable production system, including wire stranding machine, the wire stranding machine includes twisted wire platform, several twisting mechanisms being installed on above twisted wire platform, is installed on for providing the actuating unit of power for twisting mechanism below twisted wire platform, and the twisted wire direction of two neighboring twisting mechanism is opposite;The twisting mechanism includes the wire inlet unit for inlet wire, the twisted unit for being connected to wire inlet unit output terminal, sets parallel to wire inlet unit and crosses line unit away from wire inlet unit one side for cross line after twisted positioned at twisted unit;Entrance hole is offered on the wire inlet unit, the twisted unit corresponds to entrance hole and offers outlet hole, and the line unit excessively corresponds to outlet hole and offers cable-through hole, and the entrance hole, outlet hole and cable-through hole are located on straight line.The wire stranding machine production efficiency of the utility model is high, twisted wire quality is good, floor space is small.

Description

High quality cable production system
Technical field
The utility model is related to wire stranding machine field, more particularly to high quality cable production system.
Background technology
In wires and cables industry, cable will be twisted into thicker metallic conductor by several thinner plain conductor silks, One layer of rubber jacket layer is wrapped in the outside of metallic conductor through rubber coating machine again to be protected to internal metallic conductor, this technique needs It to use to wire stranding machine.
Wire stranding machine be it is a kind of by several wire guides through it is one or many it is twisted after form the equipment of cable, the prior art Wire stranding machine there are following defects, on the one hand, can only be once twisted, stranded wire guide easily unclamps, and due to Positioner is lacked to the direction of motion of wire guide, easy loop line, twisted wire is of poor quality, second aspect, is internally provided with large-scale receipts Line wheel after being once twisted, carries out take-up by take-up pulley, the coil of wire on take-up pulley, then rubber coating machine of taking away is removed after the completion of take-up Locate encapsulated, whole equipment takes up a large area, and inconvenient to use, causes cable complex production process, low production efficiency.
Utility model content
To solve the above problems, the utility model provides the height that a kind of production efficiency is high, twisted wire quality is good, floor space is small Quality wires production system.
Technical solution is used by the utility model:High quality cable production system, including twisted wire platform, is installed on twisted wire Several twisting mechanisms above platform are installed below twisted wire platform to provide the actuating unit of power, and phase for twisting mechanism The twisted wire direction of adjacent two twisting mechanisms is opposite;The twisting mechanism includes the wire inlet unit for inlet wire, is connected to inlet wire list The twisted unit of first output terminal is used for parallel to wire inlet unit setting and positioned at twisted unit away from wire inlet unit one side after being twisted That crosses line crosses line unit;Entrance hole is offered on the wire inlet unit, the twisted unit corresponds to entrance hole and offers outlet hole, The line unit excessively corresponds to outlet hole and offers cable-through hole, and the entrance hole, outlet hole and cable-through hole are located on straight line.
To being further improved as the wire inlet unit includes inlet wire column, is located in inlet wire column for above-mentioned technical proposal Top into spool, be sheathed on into outside spool and the inlet wire bearing that is installed at the top of inlet wire column, the entrance hole are opened in Into bobbin ends and axially across into spool, further include be installed on spool to drive the synchronizing wheel rotated into spool, it is described Synchronizing wheel rotates under the action of actuating unit.
To being further improved as the twisted unit includes being rotatably mounted to deviate from into spool for above-mentioned technical proposal The column spinner of inlet wire direction one end, be installed on column spinner deviate from into spool one side surface for locking latch segment, be installed on Column spinner deviates from two duct rings into the both ends of spool one side, and the outlet hole is opened in column spinner and latch segment corresponds to inlet wire At the entrance hole of axis, spiral offers line outlet groove on the duct ring.
To being further improved as the line unit of crossing included line column, and the cable-through hole corresponds to for above-mentioned technical proposal Outlet hole was opened on line column.
Motor is included for, the actuating unit to being further improved for above-mentioned technical proposal, is connected to motor output end and Several transmission shafts of corresponding several twisting mechanisms setting, the driving wheel being installed on transmission shaft, further include and are connected to actively Wheel and into the synchronous belt between the synchronizing wheel on spool;Pass through two synchromesh gear toe joints between two neighboring transmission shaft.
To being further improved as the twisted wire platform corresponds to synchronous belt and offers through hole for above-mentioned technical proposal.
To above-mentioned technical proposal be further improved for, further include the conducting mechanism being installed on above twisted wire platform, it is described to lead Line mechanism includes being located in the conducting wire column of conducting wire platform and the guide roller being installed on conducting wire column, and the guide roller corresponded to line Hole is set;The conducting mechanism is located at the output terminal one side of the last one twisting mechanism on twisted wire platform.
The beneficial effects of the utility model are:
1st, on the one hand, in wire stranding machine, twisted wire platform is equipped with several twisting mechanisms, and line can be twisted several times, will It if carried interest filament is twisted tighter, prevents it from scattering, is conducive to improve twisted wire quality.Second aspect, in the effect of actuating unit Under, the twisted wire direction of two neighboring twisting mechanism is on the contrary, i.e. positive twist, anti-twist, positive twist, anti-twist ..., positive and negative by this alternating Twisted mode can further prevent several strands from scattering, and twisted wire speed is fast, will not loop line, be further conducive to improve twist Line mass.The third aspect, each twisting mechanism is by setting gradually wire inlet unit, twisted unit and crossing line unit, if carried interest is treated Twisted filament entered by entrance hole, be twisted after through outlet hole outlet, cross line using string holes, the direction of routing of line is successively It is wire inlet unit, is twisted unit and crosses line unit, prevents loop line, and line is crossed through cable-through hole through stranded line, it is ensured that line will not It scatters, twisted effect is good, and twisted wire quality is high.Fourth aspect, inside are not required to set take-up pulley, and whole equipment is simple in structure, takes up an area Area is small.5th aspect, can directly connect encapsulated equipment, stranded line can be directly entered encapsulated several times at this wire stranding machine rear Technique is conducive to improve production efficiency.
2nd, several wire guides are released simultaneously by paying out machine, several wire guides are simultaneously into the inlet wire of wire stranding machine Hole through wire stranding machine completion is twisted, is twisted into thicker metallic conductor, metallic conductor enters rubber coating machine, in metallic conductor several times Outer surface wraps one layer of plastic cement, forms the protective case outside metallic conductor, this high quality cable production system production efficiency is high, twists Line mass is good, floor space is small.
3 wire inlet units include inlet wire column, be located at the top of inlet wire column into spool, be sheathed on into outside spool and pacifying Loaded on the inlet wire bearing at the top of inlet wire column, the entrance hole is opened in into bobbin ends and axially across into spool, is further included It is installed on into drive the synchronizing wheel rotated into spool, the synchronizing wheel rotates under the action of actuating unit on spool.It is several Strand enters through entrance hole, it is ensured that line will not loop line, further improve twisted wire quality, and machine caused by preventing loop line is run Failure is conducive to improve production efficiency.
4th, being twisted unit includes being rotatably mounted to deviate from the column spinner of inlet wire direction one end into spool, is installed on rotation The surface that column deviates from twisted axis one side is used for the latch segment of locking, is installed on column spinner away from two of the both ends into spool one side A duct ring, the outlet hole are opened in column spinner and latch segment correspondence at the entrance hole of spool, and spiral opens up on the duct ring There is line outlet groove.Line after entrance hole exports during with twisted finite element rotation, sequentially passes through two into twisted unit Twisted wire slot on duct ring realizes once being twisted for line, on the one hand maintains the constant tension of line, on the other hand prevent loop line, it is ensured that By once stranded line stabilization conveying, twisted efficiency is improved, further improves twisted wire quality.
5th, crossing line unit included line column, and the cable-through hole corresponds to outlet hole and was opened on line column, by crossing line Positioning action is played in hole to line, it is ensured that the linear transmission of line, and convenient for maintaining line constant tension in stranding process, further Be conducive to improve twisted wire quality.
6th, several biographies that actuating unit includes motor, is connected to motor output end and several corresponding twisting mechanisms are set Moving axis, the driving wheel being installed on transmission shaft further include and are connected to driving wheel and into the synchronous belt between the synchronizing wheel on spool; Pass through two synchromesh gear toe joints between two neighboring transmission shaft.By two transmission shaft toe joints, ensure two neighboring transmission shaft On driving wheel rotation direction on the contrary, so that it is guaranteed that the two neighboring rotation into spool driven by driving wheel by synchronous belt Direction is on the contrary, so as to ensure the twisted wire direction of two neighboring twisting mechanism on the contrary, realizing just strand, anti-strand, positive strand, the anti-alternating twisted Carry out, simple and ingenious structure, and pass through alternately positive and negative strand, it is ensured that line will not unclamp, will not loop line, be further conducive to improve and twist Line mass and production efficiency.
7th, twisted wire platform corresponds to synchronous belt and offers through hole so that actuating unit can be located at below twisted wire platform, twisting mechanism position Above twisted wire platform, the synchronous belt of actuating unit connects the synchronizing wheel of twisting mechanism so that twisted axis to be driven to rotate through through hole, empty Between it is rationally distributed, whole equipment floor space is small.
8th, the conducting mechanism being installed on above twisted wire platform is further included, the conducting mechanism includes the conducting wire for being located in conducting wire platform Column and the guide roller being installed on conducting wire column, the guide roller correspond to cable-through hole setting;The conducting mechanism is located at twisted wire The output terminal one side of the last one twisting mechanism on platform.By guide roller to outer conductor, maintain line tension in transmission process permanent It is fixed, it prevents line from scattering since tension is small, is further conducive to improve twisted wire quality.
Description of the drawings
Fig. 1 is the structure principle chart of the utility model;
Fig. 2 is the stereogram of the wire stranding machine of the utility model;
Fig. 3 is the stereogram at another visual angle of wire stranding machine of the utility model;
Fig. 4 is the front view of the wire stranding machine of the utility model;
Fig. 5 is enlarged drawing at the A in Fig. 3.
Specific embodiment
The utility model is further described below in conjunction with attached drawing.
As shown in Figure 1, the structure principle chart for the utility model.
High quality cable production system 10, including wire stranding machine 100, further include twisting mechanism 120 positioned at wire stranding machine 100 into Line direction one side is used for the paying out machine 200 of unwrapping wire, and encapsulated rubber coating machine is used for away from 200 one side of paying out machine positioned at wire stranding machine 100 300。
It is respectively the different visual angles stereogram, front view and partial enlarged view of the utility model as shown in Fig. 2~Fig. 5.
Wire stranding machine 100 includes twisted wire platform 110, several twisting mechanisms 120 for being installed on 110 top of twisted wire platform, is installed on 110 lower section of twisted wire platform is used to provide the actuating unit 130 of power, and the strand of two neighboring twisting mechanism 120 for twisting mechanism 120 Line direction is opposite;The twisting mechanism 120 includes the wire inlet unit 121 for inlet wire, is connected to 121 output terminal of wire inlet unit Twisted unit 122 sets parallel to wire inlet unit 121 and is used to be twisted away from 121 one side of wire inlet unit positioned at twisted unit 122 That crosses line afterwards crosses line unit 123;Entrance hole 121a is offered on the wire inlet unit 121, the twisted unit 122 corresponds to inlet wire Hole 121a offers outlet hole 122a, the 123 correspondence outlet hole 122a of line unit that crosses and offers cable-through hole 123a, the inlet wire Hole 121a, outlet hole 122a and cable-through hole 123a are located on straight line.
Wire inlet unit 121 include inlet wire column 121b, be located at the top of inlet wire column 121b into spool 121c, be sheathed on Into outside spool 121c and the inlet wire bearing 121d, the entrance hole 121a that are installed at the top of inlet wire column 121b are opened in inlet wire Axis 121c ends and axially across into spool 121c, further include be installed on spool 121c to drive what is rotated into spool 121c Synchronizing wheel 121e, the synchronizing wheel 121e rotate under the action of actuating unit 130.Several strands enter through entrance hole 121a, Ensure line will not loop line, further improve twisted wire quality, and machine operation troubles caused by preventing loop line, be conducive to improve life Produce efficiency.
Twisted unit 122 include being rotatably mounted into spool 121c away from inlet wire direction one end column spinner 122b, Be installed on column spinner 122b deviate from the surface of twisted axis one side for locking latch segment 122c, be installed on column spinner 122b and deviate from Two duct rings 122d, the outlet hole 122a into the both ends of spool 121c one sides are opened in column spinner 122b and latch segment 122c is corresponded at the entrance hole 121a of spool 121c, and spiral offers line outlet groove 122e on the duct ring 122d.By inlet wire Line after hole 121a outputs in twisted 122 rotary course of unit, sequentially passes through two duct rings into twisted unit 122 Twisted wire slot on 122d realizes once being twisted for line, on the one hand maintains the constant tension of line, on the other hand prevent loop line, it is ensured that By once stranded line stabilization conveying, twisted efficiency is improved, further improves twisted wire quality.
Crossing line unit 123 included line column 123b, the cable-through hole 123a and corresponds to outlet hole 122a and be opened in line to stand On column 123b, by cable-through hole 123a, positioning action is played to line, it is ensured that the linear transmission of line, and convenient for maintaining line twisted Constant tension in the process is further conducive to improve twisted wire quality.
Actuating unit 130 includes motor 131, is connected to 131 output terminal of motor and several corresponding twisting mechanisms 120 are set Several transmission shafts 132, the driving wheel 133 that is installed on transmission shaft 132, further include and be connected to driving wheel 133 and into spool The synchronous belt 134 between synchronizing wheel 121e on 121c;Pass through two 135 teeth of synchromesh gear between two neighboring transmission shaft 132 It connects.By two 132 toe joints of transmission shaft, ensure the rotation direction of driving wheel 133 on two neighboring transmission shaft 132 on the contrary, from And the two neighboring direction of rotation into spool 121c driven by driving wheel 133 by synchronous belt 134 is ensured on the contrary, so as to ensure The twisted wire direction of two neighboring twisting mechanism 120 on the contrary, realize it is positive twist, it is anti-twist, it is positive twist, it is counter twist alternately, it is simple in structure It is ingenious, and pass through alternately positive and negative strand, it is ensured that line will not unclamp, will not loop line, be further conducive to improve twisted wire quality and production Efficiency.
Twisted wire platform 110 corresponds to synchronous belt 134 and offers through hole 111 so that actuating unit 130 can be located under twisted wire platform 110 Side, twisting mechanism 120 are located at 110 top of twisted wire platform, and the synchronous belt 134 of actuating unit 130 connects twisting mechanism through through hole 111 120 synchronizing wheel 121e is to drive twisted axis to rotate, and space layout is reasonable, and whole equipment floor space is small.
The conducting mechanism 140 for being installed on 110 top of twisted wire platform is further included, the conducting mechanism 140 includes being located in conducting wire The conducting wire column 141 of platform and the guide roller 142 being installed on conducting wire column 141, the guide roller 142 correspond to cable-through hole 123a and set It puts;The conducting mechanism 140 is located at the output terminal one side of the last one twisting mechanism 120 on twisted wire platform 110.Pass through guide roller 142, to outer conductor, maintain line constant tension in transmission process, prevent line from scattering since tension is small, be further conducive to carry High twisted wire quality.
On the one hand, twisted wire platform 110 is equipped with several twisting mechanisms 120, and line can be twisted several times, if by carried interest Filament is twisted tighter, prevents it from scattering, and is conducive to improve twisted wire quality.Second aspect, under the action of actuating unit 130, The twisted wire direction of two neighboring twisting mechanism 120 is on the contrary, i.e. positive twist, anti-twist, positive twist, anti-twist ..., positive and negative by this alternating Twisted mode can further prevent several strands from scattering, and twisted wire speed is fast, will not loop line, be further conducive to improve twist Line mass.The third aspect, each twisting mechanism 120 is by setting gradually wire inlet unit 121, twisted unit 122 and crossing line unit 123, if carried interest after twisted filament by entrance hole 121a enter, be twisted after through outlet hole 122a outlets, using string holes 123a crosses line, and the direction of routing of line is wire inlet unit 121, twisted unit 122 successively and crosses line unit 123, prevents loop line, and passes through Stranded line crosses line through cable-through hole 123a, it is ensured that line will not scatter, and twisted effect is good, and twisted wire quality is high.Fourth aspect, it is internal It is not required to set take-up pulley, whole equipment is simple in structure, and floor space is small.5th aspect, can directly connect at 100 rear of this wire stranding machine Encapsulated equipment, several times stranded line can be directly entered encapsulated technique, be conducive to improve production efficiency.
The operation principle of the utility model is:
Several wire guides are released by paying out machine 200 simultaneously, several wire guides are simultaneously into wire stranding machine 100 Entrance hole 121a starts the wire stranding machine 100 of the utility model, and motor 131 rotates, and transmission shaft 132 is driven to rotate, transmission shaft 132 Rotation, drives driving wheel 133 disposed thereon to rotate, and driving wheel 133 is driven same on twisting mechanism 120 by synchronous belt 134 Step wheel 121e rotations, so as to which twisted unit 122 be driven to rotate.
Several strands of wire guides are simultaneously by pay off rack unwrapping wire, into the entrance hole 121a of wire inlet unit 121, by inlet wire Line after the 121a of hole in twisted 122 rotary course of unit, is sequentially passed through on two duct ring 122d into twisted unit 122 Twisted wire slot be once twisted with realizing, the cable-through hole 123a outputs of line unit 123 were entered after being once twisted, entrance is next A 120 inlet wire twice stranding of twisting mechanism, and so on inlet wire be twisted several times.
Metallic conductor after twisted, into conducting mechanism 140, into bag after guide roller 142 maintains constant tension Glue machine 300 wraps one layer of plastic cement in metallic conductor outer surface, forms the protective case outside metallic conductor, the life of this high quality cable Production system production is efficient, twisted wire quality is good, floor space is small.
Embodiment described above only expresses the several embodiments of the utility model, and description is more specific and detailed, But it should not be interpreted as limiting the scope of the present invention.It should be pointed out that for the common of this field For technical staff, without departing from the concept of the premise utility, various modifications and improvements can be made, these all belong to In the scope of protection of the utility model.Therefore, the protection domain of the utility model patent should be determined by the appended claims.

Claims (8)

1. high quality cable production system, it is characterised in that:Including wire stranding machine, the wire stranding machine includes twisted wire platform, is installed on strand Several twisting mechanisms above line platform are installed below twisted wire platform to provide the actuating unit of power for twisting mechanism, and The twisted wire direction of two neighboring twisting mechanism is opposite;The twisting mechanism includes the wire inlet unit for inlet wire, is connected to inlet wire The twisted unit of unit output terminal sets parallel to wire inlet unit and is used to be twisted away from wire inlet unit one side positioned at twisted unit That crosses line afterwards crosses line unit;Entrance hole is offered on the wire inlet unit, the twisted unit corresponds to entrance hole and offers outlet Hole, the line unit excessively correspond to outlet hole and offer cable-through hole, and the entrance hole, outlet hole and cable-through hole are located at straight line On.
2. high quality cable production system according to claim 1, it is characterised in that:Further include the twisted wire positioned at wire stranding machine Mechanism inlet wire direction one side is used for the paying out machine of unwrapping wire, and encapsulated rubber coating machine is used for away from paying out machine one side positioned at wire stranding machine.
3. high quality cable production system according to claim 2, it is characterised in that:The wire inlet unit is stood including inlet wire Column, be located at the top of inlet wire column into spool, be sheathed on into outside spool and the inlet wire bearing that is installed at the top of inlet wire column, The entrance hole is opened in into bobbin ends and is installed on axially across into spool, further including into being revolved with driving into spool on spool The synchronizing wheel turned, the synchronizing wheel rotate under the action of actuating unit.
4. high quality cable production system according to claim 3, it is characterised in that:The twisted unit includes rotatable Be installed on into spool away from inlet wire direction one end column spinner, be installed on column spinner and deviate from the surface into spool one side for locking Tight latch segment is installed on column spinner and deviates from two duct rings into the both ends of spool one side, and the outlet hole is opened in column spinner At the corresponding entrance hole into spool of latch segment, spiral offers line outlet groove on the duct ring.
5. high quality cable production system according to claim 4, it is characterised in that:The line unit excessively included line and stood Column, the cable-through hole correspond to outlet hole and were opened on line column.
6. high quality cable production system according to claim 5, it is characterised in that:The actuating unit include motor, It is connected to several transmission shafts that motor output end and several corresponding twisting mechanisms are set, the active being installed on transmission shaft Wheel further includes and is connected to driving wheel and into the synchronous belt between the synchronizing wheel on spool;Pass through two between two neighboring transmission shaft A synchromesh gear toe joint.
7. high quality cable production system according to claim 6, it is characterised in that:The twisted wire platform corresponds to synchronous belt and opens Equipped with through hole.
8. high quality cable production system according to claim 7, it is characterised in that:It further includes and is installed on above twisted wire platform Conducting mechanism, the conducting mechanism include be located in conducting wire platform conducting wire column and the guide roller being installed on conducting wire column, The guide roller corresponds to cable-through hole setting;The conducting mechanism is located at the output terminal one of the last one twisting mechanism on twisted wire platform Side.
CN201721244621.XU 2017-09-27 2017-09-27 High quality cable production system Expired - Fee Related CN207425462U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201721244621.XU CN207425462U (en) 2017-09-27 2017-09-27 High quality cable production system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201721244621.XU CN207425462U (en) 2017-09-27 2017-09-27 High quality cable production system

Publications (1)

Publication Number Publication Date
CN207425462U true CN207425462U (en) 2018-05-29

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201721244621.XU Expired - Fee Related CN207425462U (en) 2017-09-27 2017-09-27 High quality cable production system

Country Status (1)

Country Link
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107481804A (en) * 2017-09-27 2017-12-15 庄文彪 High quality cable production system
CN110676000A (en) * 2019-09-23 2020-01-10 信电电线(深圳)有限公司 Knitting machine and knitting process for superfine coaxial wires

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107481804A (en) * 2017-09-27 2017-12-15 庄文彪 High quality cable production system
CN110676000A (en) * 2019-09-23 2020-01-10 信电电线(深圳)有限公司 Knitting machine and knitting process for superfine coaxial wires

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Granted publication date: 20180529

Termination date: 20180927