CN207424200U - A kind of motor noise detector - Google Patents

A kind of motor noise detector Download PDF

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Publication number
CN207424200U
CN207424200U CN201721345460.3U CN201721345460U CN207424200U CN 207424200 U CN207424200 U CN 207424200U CN 201721345460 U CN201721345460 U CN 201721345460U CN 207424200 U CN207424200 U CN 207424200U
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CN
China
Prior art keywords
signal
detection module
probe
motor
modular converter
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201721345460.3U
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Chinese (zh)
Inventor
丁军军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHENGZHOU CITY DONG FANG MOTOR CO Ltd
Original Assignee
SHENGZHOU CITY DONG FANG MOTOR CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SHENGZHOU CITY DONG FANG MOTOR CO Ltd filed Critical SHENGZHOU CITY DONG FANG MOTOR CO Ltd
Priority to CN201721345460.3U priority Critical patent/CN207424200U/en
Application granted granted Critical
Publication of CN207424200U publication Critical patent/CN207424200U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

A kind of motor noise detector, belongs to electric machines test technical field.The utility model detects motor oscillating by vibration probe, and vibration signal is transferred to signal conversion module, vibration signal is converted to electric signal and carries out signal enhanced processing by signal conversion module, then signal conversion module by electric signal transmission to controller, controller converts electrical signals to voice signal, and wireless headset is radioed to, member easy to operation, which to sound distinguish, judges whether motor is qualified, improves the accuracy rate of noise measuring;By setting left detection module and right detection module, left and right detection module uses identical structure, can be used as single-station or double-station uses, during using double-station, push plate moves back and forth to the left or to the right, realizes the use that toggles of left detection module and right detection module, accelerates detection speed.

Description

A kind of motor noise detector
Technical field
The utility model belongs to electric machines test technical field, is specifically related to a kind of motor noise detector.
Background technology
Motor is after the completion of assembling, and motor is often there are noise problem caused by different reasons, as casing resonance generates Noise, the noise that bearing quality problem generates, vibrating noise that rotor unbalance generates etc..Existing motor is in detection noise When, there are external factor to cause motor noise detection error, such as the vibrating noise of motor body, so that analyzing mistake, uses Effect is bad, because erroneous judgement causes motor repair rate excessively high.
The content of the invention
The technical issues of the utility model is mainly solved present in the above-mentioned prior art provides a kind of motor noise detection Instrument.
The above-mentioned technical problem of the utility model is mainly what is be addressed by following technical proposals:A kind of motor noise Detector, including rack, the upper surface of the rack is workbench, and the left and right ends of the workbench are respectively equipped with two left sides and lead Column and two right guide posts, connecting rod is connected between the left and right guide post, and the top of the connecting rod is equipped with push plate, the push plate Lower face be equipped with sliding block, sliding block is slidably connected connecting rod, is in left guide post equipped with left sensing close to workbench left side edge Device is in right guide post equipped with right sensor close to workbench right side edge;Left detection module, the right side are additionally provided on the workbench Detection module and air duct fitting, the left detection module and right detection module use identical structure, and left and right detection module wraps Left probe bracket, right probe bracket, lower probe bracket and electric machine support are included, the left probe bracket is located at a left side for electric machine support Side, the right probe bracket are located at the right side of electric machine support, and the lower probe bracket is located at the lower section of electric machine support, the left spy The upper end of head bracket is equipped with several bolts hole, and the left fixed plate of " L " type is bolted with by bolt hole, the left fixed plate of " L " type One end is installed with left cylinder, and the output shaft of the left cylinder is connected with left vibration probe, the upper end of the right probe bracket Equipped with several bolts hole, the right fixed plate of " L " type is bolted with by bolt hole, one end of the right fixed plate of " L " type is fixedly mounted There is right cylinder, the output shaft of the right cylinder is connected with right vibration probe, and montant is connected on the lower probe bracket, described perpendicular One end of bar is connected with lower vibration probe, and the air duct fitting is equipped with several gas-guide tubes, by gas-guide tube respectively with left inspection The left and right cylinder surveyed in mould left and right cylinder in the block, right detection module is connected;The lower face of the workbench connects equipped with power supply Head, the rack are equipped with support plate, and the support plate turns equipped with controller, air pump, left signal modular converter and right signal Block is changed the mold, the left signal modular converter is connected with left detection module, the right signal modular converter and right detection module phase Connection, the left signal modular converter and right signal modular converter include a left side using identical structure, left-right signal modular converter Signal conversion device, right signal conversion device and lower signal conversion device, the left signal conversion device are correspondingly connected with the left vibration probe, The right signal conversion device is correspondingly connected with the right vibration probe, and the lower signal conversion device is correspondingly connected with the lower vibration and visits Head, the air pump are connected by gas-guide tube with the air duct fitting, the controller and the left signal modular converter, the right side Signal conversion module, air pump, power connection, left sensor are connected with right sensor, and wireless signal is equipped in the controller Transmitting module is connected with wireless headset by wireless signal.
Preferably, the middle part of the electric machine support is equipped with the putting hole to match with tested motor.
Preferably, being additionally provided with motor electrical property comprehensive test instrument above the workbench, motor electric property is comprehensive Tester is closed with the controller to be connected.
The application method of the noise measuring instrument is:
Motor before use, push plate first to be moved to the middle part of connecting rod, is then placed in left detection module by step (1) On electric machine support, lower vibration probe is against on motor case, and the power cord of motor is connected with the power connection positioned at left side;
Step (2), push plate is moved to the left, left sensor sensing to push plate, by its signal transmission to controller, controller The power connection in control left side connects voltage, makes motor in running order, while controller control air pump opens work, Zuo Jian It surveys mould left and right cylinder in the block respectively to stretch out output shaft, left vibration probe is against on the drive end bearing bracket of motor, right vibration probe It is against on the rear end cap of motor;
Step (3), left vibration probe, right vibration probe and lower vibration probe open work, and left vibration probe is used to detect The vibration of bearing at motor front end cover, right vibration probe are used to detect the vibration of bearing at back end cover for motor, and lower vibration probe is used In the vibration of detection rotor;
The vibration signal detected is transferred to by step (4), left vibration probe, right vibration probe and lower vibration probe respectively Vibration signal is converted to electric signal and carries out signal enhanced processing by left signal modular converter, left signal modular converter, then left For signal conversion module by electric signal transmission to controller, controller converts electrical signals to voice signal, and radios to nothing Line earphone, operator, which to sound distinguish, judges whether motor is qualified;
Step (5) after motor judges, push plate is moved right to the middle part of connecting rod, push plate is away from left sensor When, the voltage on sinistral power connector is closed, and motor is stopped, and the left and right cylinder in left detection module respectively will output Axis is shunk, and operator removes motor from electric machine support;
New motor is placed on the electric machine support in left detection module by step (6) again, repeats aforesaid operations step, Judge whether new motor is qualified.
The utility model has the advantage that:The utility model detects motor oscillating by vibration probe, and will vibration Vibration signal is converted to electric signal and carries out signal enhanced processing by signal transmission to signal conversion module, signal conversion module, Then for signal conversion module by electric signal transmission to controller, controller converts electrical signals to voice signal, and is wirelessly transferred To wireless headset, member easy to operation, which to sound distinguish, judges whether motor is qualified, improves the accuracy rate of noise measuring, makes It is good with effect, it is simple in structure;By setting left detection module and right detection module, left and right detection module uses identical structure, can It is used as single-station or double-station uses, during using double-station, push plate moves back and forth to the left or to the right, realizes left detection module With the use that toggles of right detection module, accelerate detection speed, improve work efficiency;If by being set on probe bracket Bolt stem hole, by adjusting fixed position above and below " L " type fixed plate, so as to adjust the upper-lower position of vibration probe;By The top of workbench sets motor electrical property comprehensive test instrument, during noise measuring, while completes the electrical of motor Performance detection improves detection efficiency.
Description of the drawings
Fig. 1 is a kind of structure diagram of the utility model;
Fig. 2 is the enlarged diagram in A portions in Fig. 1;
Fig. 3 is a kind of structure diagram of the utility model electric machine support;
Fig. 4 is the utility model or so guide post and a kind of structure diagram of push plate assembling;
Fig. 5 is a kind of structure diagram that the utility model controller is connected with wireless headset.
In figure:1st, rack;2nd, workbench;3rd, left guide post;4th, right guide post;5th, connecting rod;6th, push plate;7th, sliding block;8th, Zuo Chuan Sensor;9th, right sensor;10th, air duct fitting;11st, left probe bracket;12nd, right probe bracket;13rd, lower probe bracket;14th, spiral shell Keyhole;15th, the left fixed plate of " L " type;16th, left cylinder;17th, left vibration probe;18th, right cylinder;19th, right vibration probe;20th, erect Bar;21st, lower vibration probe;22nd, power connection;23rd, support plate;24th, controller;25th, air pump;26th, left signal conversion device;27、 Right signal conversion device;28th, lower signal conversion device;29th, wireless signal transmitting module;30th, wireless headset;31st, gas-guide tube;32nd, put Put hole;33rd, motor;34th, drive end bearing bracket;35th, bearing;36th, power cord;37th, electric machine support;38th, motor electric property comprehensive detection Instrument;39th, the right fixed plate of " L " type.
Specific embodiment
Below with reference to the embodiments and with reference to the accompanying drawing the technical solutions of the present invention will be further described.
Embodiment:A kind of motor noise detector, as Figure 1-Figure 5, including rack, the upper surface of the rack is work Make platform, the left and right ends of the workbench are respectively equipped with two left guide posts and two right guide posts, are connected between the left and right guide post There is a connecting rod, the top of the connecting rod is equipped with push plate, and the lower face of the push plate is equipped with sliding block, and sliding block is slidably connected connection Bar is in left guide post equipped with left sensor close to workbench left side edge, is in close to workbench right side edge on right guide post Equipped with right sensor;Left detection module, right detection module and air duct fitting, the left detection mould are additionally provided on the workbench Using identical structure, left and right detection module includes left probe bracket, right probe bracket, lower probe bracket for block and right detection module And electric machine support, the left probe bracket are located at the left side of electric machine support, the right probe bracket is located at the right side of electric machine support, The lower probe bracket is located at the lower section of electric machine support, and the upper end of the left probe bracket is equipped with several bolts hole, passes through bolt Hole is bolted with the left fixed plate of " L " type, and one end of the left fixed plate of " L " type is installed with left cylinder, the left cylinder it is defeated Shaft is connected with left vibration probe, and the upper end of the right probe bracket is equipped with several bolts hole, " L " type is bolted with by bolt hole Right fixed plate, one end of the right fixed plate of " L " type are installed with right cylinder, and the output shaft of the right cylinder is connected with the right side and shakes It is dynamic to pop one's head in, montant is connected on the lower probe bracket, one end of the montant is connected with lower vibration probe, and the gas-guide tube connects Head be equipped with several gas-guide tubes, by gas-guide tube respectively with the left and right cylinder in left detection module, the left and right in right detection module Cylinders connect;The lower face of the workbench is equipped with power connection, and the rack is equipped with support plate, is set in the support plate There are controller, air pump, left signal modular converter and right signal modular converter, the left signal modular converter and left detection module phase Connection, the right signal modular converter are connected with right detection module, the left signal modular converter and right signal modular converter Using identical structure, left-right signal modular converter includes left signal conversion device, right signal conversion device and lower signal conversion device, institute It states left signal conversion device and is correspondingly connected with the left vibration probe, the right signal conversion device is correspondingly connected with the right vibration probe, The lower signal conversion device is correspondingly connected with the lower vibration probe, and the air pump is connected by gas-guide tube with the air duct fitting It connects, the controller and the left signal modular converter, right signal modular converter, air pump, power connection, left sensor and right biography Sensor is connected, and wireless signal transmitting module is equipped in the controller, wireless headset, the electricity are connected with by wireless signal The middle part of machine support is equipped with the putting hole to match with tested motor, and it is comprehensive to be additionally provided with motor electric property above the workbench Tester is closed, motor electrical property comprehensive test instrument is connected with the controller.
The utility model detects motor oscillating by vibration probe, and vibration signal is transferred to signal conversion module, believes Vibration signal is converted to electric signal and carries out signal enhanced processing by number modular converter, and then signal conversion module passes electric signal Controller is defeated by, controller converts electrical signals to voice signal, and radios to wireless headset, and member easy to operation is to sound Distinguish and judge whether motor is qualified, improve the accuracy rate of noise measuring, using effect is good, simple in structure;Pass through setting Left detection module and right detection module, left and right detection module use identical structure, can be used as single-station or double-station uses, During using double-station, push plate moves back and forth to the left or to the right, and that realizes left detection module and right detection module toggles use, Accelerate detection speed, improve work efficiency;By setting several bolts hole on probe bracket, fixed by adjusting " L " type Fixed position above and below plate, so as to adjust the upper-lower position of vibration probe;By setting motor electrical resistance in the top of workbench Energy comprehensive tester during noise measuring, while completes the electric property detection of motor, improves detection efficiency.
Finally it is pointed out that above example is only the more representational example of the utility model.Obviously, this practicality is new Type is not limited to above-described embodiment, and acceptable there are many deformations.Every foundation the technical essence of the utility model is to above example Any simple modification, equivalent change and modification made is considered as belonging to the scope of protection of the utility model.

Claims (3)

1. a kind of motor noise detector, including rack, it is characterised in that the upper surface of the rack be workbench, the work The left and right ends of platform are respectively equipped with two left guide posts and two right guide posts, and connecting rod is connected between the left and right guide post, described The top of connecting rod is equipped with push plate, and the lower face of the push plate is equipped with sliding block, and sliding block is slidably connected connecting rod, left close to workbench Lateral edges are in left guide post equipped with left sensor, are in right guide post equipped with right sensor close to workbench right side edge;Institute It states and left detection module, right detection module and air duct fitting is additionally provided on workbench, the left detection module and right detection module Using identical structure, left and right detection module includes left probe bracket, right probe bracket, lower probe bracket and electric machine support, institute The left side that left probe bracket is located at electric machine support is stated, the right probe bracket is located at the right side of electric machine support, the lower probe branch Frame is located at the lower section of electric machine support, and the upper end of the left probe bracket is equipped with several bolts hole, " L " type is bolted with by bolt hole Left fixed plate, one end of the left fixed plate of " L " type are installed with left cylinder, and the output shaft of the left cylinder is connected with a left side and shakes Dynamic probe, the upper end of the right probe bracket is equipped with several bolts hole, the right fixed plate of " L " type is bolted with by bolt hole, described One end of the right fixed plate of " L " type is installed with right cylinder, and the output shaft of the right cylinder is connected with right vibration probe, under described Montant is connected on probe bracket, one end of the montant is connected with lower vibration probe, and the air duct fitting is equipped with several Gas-guide tube is connected by gas-guide tube with the left and right cylinder in left detection module, the left and right cylinder in right detection module respectively;Institute The lower face for stating workbench is equipped with power connection, and the rack is equipped with support plate, and the support plate is equipped with controller, gas Pump, left signal modular converter and right signal modular converter, the left signal modular converter are connected with left detection module, the right side Signal conversion module is connected with right detection module, and the left signal modular converter and right signal modular converter use identical knot Structure, left-right signal modular converter include left signal conversion device, right signal conversion device and lower signal conversion device, and the left signal turns It changes instrument and is correspondingly connected with the left vibration probe, the right signal conversion device is correspondingly connected with the right vibration probe, the lower signal Conversion device is correspondingly connected with the lower vibration probe, and the air pump is connected by gas-guide tube with the air duct fitting, the control Device processed is connected with the left signal modular converter, right signal modular converter, air pump, power connection, left sensor and right sensor It connects, wireless signal transmitting module is equipped in the controller, wireless headset is connected with by wireless signal.
2. a kind of motor noise detector according to claim 1, it is characterised in that the middle part of the electric machine support is equipped with The putting hole to match with tested motor.
3. a kind of motor noise detector according to claim 1, it is characterised in that be additionally provided with above the workbench Motor electrical property comprehensive test instrument, motor electrical property comprehensive test instrument are connected with the controller.
CN201721345460.3U 2017-10-19 2017-10-19 A kind of motor noise detector Expired - Fee Related CN207424200U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201721345460.3U CN207424200U (en) 2017-10-19 2017-10-19 A kind of motor noise detector

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201721345460.3U CN207424200U (en) 2017-10-19 2017-10-19 A kind of motor noise detector

Publications (1)

Publication Number Publication Date
CN207424200U true CN207424200U (en) 2018-05-29

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201721345460.3U Expired - Fee Related CN207424200U (en) 2017-10-19 2017-10-19 A kind of motor noise detector

Country Status (1)

Country Link
CN (1) CN207424200U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112269130A (en) * 2020-10-15 2021-01-26 深圳市康道智能股份有限公司 Motor detection device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112269130A (en) * 2020-10-15 2021-01-26 深圳市康道智能股份有限公司 Motor detection device
CN112269130B (en) * 2020-10-15 2024-04-05 深圳市康道智能股份有限公司 Motor detection device

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CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20180529

Termination date: 20181019