CN207420792U - Wind driven generation set main shaft lubricates and waste oil collection system - Google Patents
Wind driven generation set main shaft lubricates and waste oil collection system Download PDFInfo
- Publication number
- CN207420792U CN207420792U CN201721594988.4U CN201721594988U CN207420792U CN 207420792 U CN207420792 U CN 207420792U CN 201721594988 U CN201721594988 U CN 201721594988U CN 207420792 U CN207420792 U CN 207420792U
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- Prior art keywords
- oil
- bearing
- discharge outlet
- waste oil
- pipeline
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
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- Rolling Contact Bearings (AREA)
Abstract
The utility model provides a kind of wind power generating set bearing lubrication and waste oil collection system, distributor is equipped with the oil discharge outlet I more than bearing pouring orifice number, facilitate an oil discharge outlet I go wrong or an oil discharge outlet I and pouring orifice between the pipeline that connects go wrong, additional oil discharge outlet I on additional distributor can be replaced, oiling is carried out to pouring orifice, ensure that bearing difference pouring orifice oiling is sufficient, enable everywhere bearing sufficiently lubricated.Waste oil collection system includes each oil discharge outlet II of bearing and sets suction fat device, and suction fat device is connected with waste oil collecting device by suction fat device discharge line;By installing suction fat device additional at bearing oil discharge outlet II, Bearing inner waste oil can be suctioned out at regular time and quantity under program, it is ensured that suction out and injection rate approximately equal.To reach the dynamic equilibrium of grease in bearing.It can promote the injection of fresh grease, oil sealing no longer pressure-bearing plays a protective role to the operation of bearing.
Description
Technical field
The utility model is related to wind power generating set more particularly to wind power generating set bearing lubrication and waste oil collecting systems
System.
Background technology
Wind power generating set belongs to large-scale high-precision, high value running device, and the components such as all bearings of wind turbine, gear are equal
Under the working condition continuously run in frequent start-stop, high load capacity, and wind power plant focuses mostly on high mountain, wilderness, seabeach, island etc. partially
Remote area, severe natural environment cause equipment serious infringement, and device height is higher in addition, and maintenance is inconvenient.
Therefore higher, tightened up requirement are very necessary to be proposed to its maintenance, to ensure that the reliable and stable ground of wind-driven generator is long-term
Operating.
Pitch variable bearings, yaw bearing, main shaft bearing and the dynamo bearing of wind power generating set are the important of Wind turbines
Component directly affects fan operation whether rotating normal, such shaft strength situation is complicated, and the shock and vibration born also are compared
Larger, the grease that NLGI--2# is generally bordering on using denseness is lubricated.Damage about 55% in bearing use is that insufficient lubrication is made
Into.Lubricating oil product selection is improper, oil sealing sealing is not tight for the reason for causing insufficient lubrication common mainly having, lubricating oil product filling
Method not science, waste and old grease and abrasive dust such as cannot discharge at the factors in time in bearing;Wherein, the progressive separator of system configuration blocks up
It is the current undesirable principal element of Wind turbines bearing lubrication that plug, which causes a whole set of lubricating system paralysis,.In addition, waste and old grease cannot and
When discharge, waste and old grease and abrasive dust is caused to form obstruction full of bearing cavity, hinder the smooth injection of fresh grease, make bearing
Ball surface is difficult to form tempered oil film, and the new grease of lasting injection bearing inner cavity just bursts oil sealing at oil inlet to be caused to let out
Leakage, bearing not only lose lubrication, but also for a long time with rotten waste and old grease and abrasive dust friction, it is long by bearing damage therefore true
Protecting bearing lubrication system normal operation just seems very urgent.
Since oil discharge outlet oil duct is longer, the resistance that grease discharge need to overcome is larger, and base bearing waste oil can not be arranged from oil discharge outlet
Go out.And the pressure voltage of oil sealing is smaller, long-term base bearing waste oil can not be discharged from oil discharge outlet, with bearing cavity pressure rise, be given up
Oil is extruded at oil sealing, and manual cleaning is needed when grease is excessive, adds maintenance cost;A small amount of base is only had collected in oil-containing groove
Plinth thin oil, a large amount of adhesion agents are then retained in Bearing inner, and long meeting saponification is hardened, and long will seriously affect the use longevity of bearing
Life.
Utility model content
To solve the above problems, the utility model provides a kind of wind power generating set bearing lubrication and waste oil collection system,
Lubricating oil is allow preferably to lubricate bearing.
The technical solution of the utility model is:Wind power generating set bearing lubrication and waste oil collection system, including lube system
System and waste oil collection system, lubricating system include lubricating pump, and lubricating pump connects the device for containing lubricating oil, profit by inlet pipeline
Sliding pump connects distributor by outlet conduit, and distributor is equipped with the oil discharge outlet I more than bearing pouring orifice number, and each pouring orifice leads to
Piping is at least connected with an oil discharge outlet I, and the pipeline that each oil discharge outlet I is connected with pouring orifice is equipped with valve I and flowmeter III,
Outlet conduit is equipped with flow meter I;Waste oil collection system includes each oil discharge outlet II of bearing and sets suction fat device, and suction fat device leads to
It crosses suction fat device discharge line and is connected with waste oil collecting device, suction fat device connection kinetic pump;Pressure is equipped at the axle envelope of bearing
Measuring device, device for pressure measurement are connected with PLC by pressure sensor, and kinetic pump and lubricating pump also connect PLC.
Waste oil collecting device includes the oil collection barrel of the oil-collecting bottle that is directly connected to of each suction fat device and oil-collecting bottle connection, often
The inlet pipeline of a oil-collecting bottle connection oil collection barrel;Each suction fat device is equipped with flow with the pipeline that corresponding oil-collecting bottle connects
Meter II, the inlet pipeline of oil collection barrel are equipped with flowmeter IV.
Valve I, flow meter I, flow meter II, flowmeter III and flowmeter IV also connect PLC.
Pipeline is equipped with removable connector and direct connector, connects different short ducts and forms pipe path.
The beneficial effects of the utility model, distributor are equipped with the oil discharge outlet I more than pouring orifice number on bearing, facilitate one
Oil discharge outlet I go wrong or an oil discharge outlet I and pouring orifice between the pipeline that connects go wrong, can replace additional
Additional oil discharge outlet I carries out oiling to pouring orifice on distributor, ensures that the oiling of bearing difference pouring orifice is sufficient, makes bearing everywhere
It can sufficiently be lubricated.By at bearing oil discharge outlet II install additional suction fat device, under program can at regular time and quantity by
Bearing inner waste oil suctions out, it is ensured that suctions out and injection rate approximately equal.To reach the dynamic equilibrium of grease in bearing.It can promote
The injection of fresh grease, oil sealing no longer pressure-bearing, plays a protective role to the operation of bearing.
Description of the drawings
Fig. 1 is the structure diagram of the utility model.
Fig. 2 is the flowage structure schematic diagram of the utility model.
Specific embodiment
As depicted in figs. 1 and 2, wind power generating set bearing lubrication and waste oil collection system, including lubricating system and waste oil
Collection system, lubricating system include lubricating pump 1, and lubricating pump 1 connects the device for containing lubricating oil, lubricating pump 1 by inlet pipeline
Distributor 2 is connected by outlet conduit, distributor 2 is equipped with the oil discharge outlet I 3 more than 15 numbers of pouring orifice on bearing, each bearing
On pouring orifice 15 oil discharge outlet I 3 is at least connected with by pipeline, the pipeline that each oil discharge outlet I 3 is connected with pouring orifice is equipped with
Valve I 4 and flowmeter III 5, the outlet conduit of lubricating pump 1 are equipped with flow meter I 6.Since bearing has sealing ring to be sealed, axis
It holds in rotating, belongs to dynamic sealing, be theoretically identical between each pouring orifice, but have the presence of sealing ring, from
If one pouring orifice carries out oiling, amount is too big, has oil and emerges, and causes lubricating oil waste and lubricant effect poor;Distributor is set
There is the oil discharge outlet I more than pouring orifice number on bearing, an oil discharge outlet I is facilitated to go wrong or an oil discharge outlet I and oiling
The pipeline connected between mouthful goes wrong, and can replace additional oil discharge outlet I on additional distributor and pouring orifice is carried out
Oiling ensures that bearing difference pouring orifice oiling is sufficient, enable everywhere bearing sufficiently lubricated.
Waste oil collection system includes the suction fat device 7 that each bearing oil discharge outlet II 16 is set, and suction fat device 7 passes through suction fat
Device discharge line is connected with waste oil collecting device, and suction fat device 7 connects kinetic pump 9, and kinetic pump provides power for suction fat device.It is useless
Oily collection device includes the oil collection barrel 13 that the oil-collecting bottle 8 that is directly connected to of each suction fat device 7 and oil-collecting bottle 8 connect, oil-collecting bottle 8
The oil that each suction fat device 7 is extracted out is collected, oil collection barrel 13 collects total oil of bearing discharge.
Each suction fat device 7 is equipped with flow meter II 11 with the pipeline that corresponding oil-collecting bottle 8 connects, and oil-collecting bottle 8 connects
The inlet pipeline of oil collection barrel 13, the inlet pipeline of oil collection barrel 13 are equipped with flowmeter IV 14.One is equipped with by each suction fat device
A oil-collecting bottle can preferably pump, while each suction fat device 7 is equipped with the pipeline that its oil-collecting bottle 8 is connected
Flow meter II 11, can preferably in monitoring bearing each oil discharge outlet II oil extraction situation.
Kinetic pump is connected with PLC10, lubricating pump connection PLC, valve I, flow meter I, flow meter II, flowmeter III and flow
Meter IV also connects PLC.
Device for pressure measurement 12 is equipped at the axle envelope 17 of bearing, device for pressure measurement 12 is connected by pressure sensor 18
PLC10 judges whether pressure condition is exceeded at bearing, and then the unlatching situation of PLC control suction fat devices, to pump, protects
It is not exceeded to demonstrate,prove bearing cavity pressure, when pressure reaches 0.02MP near axle envelope, PLC control kinetic pumps increase working frequency, with
Just suction fat device is made to carry out oil suction from bearing oil discharge outlet as soon as possible, bearing is made to recover normal bearing internal pressure as early as possible, is passed through simultaneously
Flowmeter VI and the difference situation of flowmeter III are lubricated bearing lubricating pump to be controlled to open situation.Respectively to flow meter II
It is recorded and analyzed with the data on flows of flow meter I record, finds bearing pouring orifice oiling conditions, the oil extraction feelings of oil discharge outlet II
Condition, in order to find the pouring orifice to go wrong and oil discharge outlet II in time, preferably bearing is lubricated for convenience and oil extraction.It is right
Bearing is preferably conserved, and extends bearing life, improves bearing working efficiency.
Pipeline is resin hose.
Pipeline is equipped with removable connector and/or direct connector, connects different short ducts and forms pipe path.As each
Oil discharge outlet I and the pipeline of pouring orifice connection, suction fat device discharge line, the connecting pipe between lubricating pump and distributor sometimes because
To connect hypertelorism, the length of a short duct is not enough, it is necessary to which multiple short ducts pass through removable connector and/or direct connector
Connection increases length, realizes that the pipeline between oil discharge outlet I and pouring orifice connects, between suction fat device and waste oil collecting device
Pipeline between pipeline connection, lubricating pump and distributor connects.
Above-described is only the preferred embodiment of the utility model, it is noted that for those skilled in the art
For, under the premise of the utility model general idea is not departed from, several changes and improvements can also be made, these should also be considered as
The scope of protection of the utility model.
Claims (4)
1. a kind of wind driven generation set main shaft lubrication and waste oil collection system, it is characterised in that:It is received including lubricating system and waste oil
Collecting system, lubricating system include lubricating pump, and lubricating pump connects the device for containing lubricating oil by inlet pipeline, and lubricating pump is by going out
Mouthful pipeline connection distributor, distributor are equipped with the oil discharge outlet I more than bearing pouring orifice number, each pouring orifice by pipeline at least
An oil discharge outlet I is connected, the pipeline that each oil discharge outlet I is connected with pouring orifice is equipped with valve I and flowmeter III, on outlet conduit
Equipped with flow meter I;Waste oil collection system includes each oil discharge outlet II of bearing and sets suction fat device, and suction fat device passes through suction fat device
Discharge line is connected with waste oil collecting device, suction fat device connection kinetic pump;Device for pressure measurement, pressure are equipped at the axle envelope of bearing
Force measuring device is connected with PLC by pressure sensor, and kinetic pump and lubricating pump also connect PLC.
2. wind driven generation set main shaft lubrication according to claim 1 and waste oil collection system, it is characterised in that:Waste oil is received
Acquisition means include the oil collection barrel of the oil-collecting bottle that is directly connected to of each suction fat device and oil-collecting bottle connection, each oil-collecting bottle connection collection
The inlet pipeline of oil drum;Each suction fat device is equipped with flow meter II with the pipeline that corresponding oil-collecting bottle connects, oil collection barrel
Inlet pipeline is equipped with flowmeter IV.
3. wind driven generation set main shaft lubrication according to claim 2 and waste oil collection system, it is characterised in that:Valve I,
Flow meter I, flow meter II, flowmeter III and flowmeter IV also connect PLC.
4. wind driven generation set main shaft lubrication and waste oil collection system according to claim 1-3 any claims,
It is characterized in that:Pipeline is equipped with removable connector and direct connector, connects different short ducts and forms pipe path.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201721594988.4U CN207420792U (en) | 2017-11-25 | 2017-11-25 | Wind driven generation set main shaft lubricates and waste oil collection system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201721594988.4U CN207420792U (en) | 2017-11-25 | 2017-11-25 | Wind driven generation set main shaft lubricates and waste oil collection system |
Publications (1)
Publication Number | Publication Date |
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CN207420792U true CN207420792U (en) | 2018-05-29 |
Family
ID=62304462
Family Applications (1)
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CN201721594988.4U Expired - Fee Related CN207420792U (en) | 2017-11-25 | 2017-11-25 | Wind driven generation set main shaft lubricates and waste oil collection system |
Country Status (1)
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CN (1) | CN207420792U (en) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108953077A (en) * | 2018-07-26 | 2018-12-07 | 北京金风科创风电设备有限公司 | Lubricating system, lubricating method and wind generating set |
CN108999889A (en) * | 2018-07-26 | 2018-12-14 | 北京金风科创风电设备有限公司 | Yaw bearing lubricating system and method and wind generating set |
CN109351702A (en) * | 2018-10-19 | 2019-02-19 | 湘电风能有限公司 | A kind of interior rollaway nest cleaning and dredging device and method of grease lubricating bearing |
CN110274146A (en) * | 2019-07-30 | 2019-09-24 | 中车株洲电机有限公司 | A kind of bearing of wind power generator waste oil discharger |
CN112283054A (en) * | 2020-10-12 | 2021-01-29 | 国家电投集团广西金紫山风电有限公司 | Waste oil discharge control method, device, equipment and medium |
CN113970057A (en) * | 2020-07-24 | 2022-01-25 | 北京金风科创风电设备有限公司 | Grease discharging device, bearing assembly and wind generating set |
CN114439857A (en) * | 2021-12-16 | 2022-05-06 | 中电投新疆能源化工集团木垒新能源有限公司 | Lubricating grease discharge control method based on bearing revolution change |
-
2017
- 2017-11-25 CN CN201721594988.4U patent/CN207420792U/en not_active Expired - Fee Related
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108953077A (en) * | 2018-07-26 | 2018-12-07 | 北京金风科创风电设备有限公司 | Lubricating system, lubricating method and wind generating set |
CN108999889A (en) * | 2018-07-26 | 2018-12-14 | 北京金风科创风电设备有限公司 | Yaw bearing lubricating system and method and wind generating set |
CN108999889B (en) * | 2018-07-26 | 2020-04-21 | 北京金风科创风电设备有限公司 | Yaw bearing lubricating system and method and wind generating set |
CN109351702A (en) * | 2018-10-19 | 2019-02-19 | 湘电风能有限公司 | A kind of interior rollaway nest cleaning and dredging device and method of grease lubricating bearing |
CN110274146A (en) * | 2019-07-30 | 2019-09-24 | 中车株洲电机有限公司 | A kind of bearing of wind power generator waste oil discharger |
CN113970057A (en) * | 2020-07-24 | 2022-01-25 | 北京金风科创风电设备有限公司 | Grease discharging device, bearing assembly and wind generating set |
CN112283054A (en) * | 2020-10-12 | 2021-01-29 | 国家电投集团广西金紫山风电有限公司 | Waste oil discharge control method, device, equipment and medium |
CN112283054B (en) * | 2020-10-12 | 2024-01-30 | 国家电投集团广西金紫山风电有限公司 | Waste oil discharge control method, device, equipment and medium |
CN114439857A (en) * | 2021-12-16 | 2022-05-06 | 中电投新疆能源化工集团木垒新能源有限公司 | Lubricating grease discharge control method based on bearing revolution change |
CN114439857B (en) * | 2021-12-16 | 2023-07-28 | 中电投新疆能源化工集团木垒新能源有限公司 | Grease discharging control method based on bearing revolution change |
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180529 Termination date: 20191125 |