CN207407676U - A kind of energy-efficient molten copper system system - Google Patents
A kind of energy-efficient molten copper system system Download PDFInfo
- Publication number
- CN207407676U CN207407676U CN201721391134.6U CN201721391134U CN207407676U CN 207407676 U CN207407676 U CN 207407676U CN 201721391134 U CN201721391134 U CN 201721391134U CN 207407676 U CN207407676 U CN 207407676U
- Authority
- CN
- China
- Prior art keywords
- molten copper
- melting furnace
- furnace body
- fixedly connected
- natural gas
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/10—Reduction of greenhouse gas [GHG] emissions
- Y02P10/143—Reduction of greenhouse gas [GHG] emissions of methane [CH4]
Landscapes
- Manufacture And Refinement Of Metals (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
The utility model discloses a kind of energy-efficient molten copper system systems, including melting furnace body, fixation is communicated with natural gas line and air pipeline to the inner bottom wall of the melting furnace body respectively, the outer surface of air pipeline is installed with flow valve, the rotation end surfaces of flow valve are fixedly connected with worm gear, the inside bottom wall of melting furnace body is fixedly connected with positioning bearing, the inner ring of positioning bearing is fixedly connected with worm screw, the surface of worm screw is engaged with the surface of worm gear, and the inner wall of natural gas line and the fixation of the top of air pipeline are communicated with gas furnace.The energy-efficient molten copper system system, achieve the effect that carry out molten copper pot quick export copper liquid, after copper liquid is completed to melt, molten copper pot is lifted by heat insulation handle bar, copper liquid is exported from discharge port, avoid molten copper pot take out during the time quality of copper liquid is adversely affected, so as to effectively solve the problems, such as that natural gas melting furnace melts that the time is exported after copper is longer and influence copper liquid quality.
Description
Technical field
The utility model is related to molten copper equipment technical fields, are specially a kind of energy-efficient molten copper system system.
Background technology
Melting furnace, middle frequency furnace melting furnace, power is in 80 ~ 2500KW, main application：The melting of copper metal material,
Melting amount 0.05T-5T, it is efficient, there is electromagnetic stirring force to make the uniform melting of metal, without adding other agitating procedures.At present with
Natural gas（Or liquefied petroleum gas）For the both economical environmental protection of melting copper stove of fuel, such melting furnace general structure is that shell is
It is welded by common iron and 20G.Inside is flame retardant coating and thermal insulation layer, and respective design can refer to《Industrial furnace design manual》.
Burner hole is provided on furnace body, suitable Industrial Burner is installed.Mating stove also has wind turbine, gas pressure regulating valve etc..It is general common
The copper melting furnace using natural gas as fuel have soaring formula shaft furnace, tilting furnace（Or converter）, reverberatory furnace etc., it to be firmly used to produce
Copper bar.It is also very high certainly for the quality requirements of raw material.
At present in natural gas melting furnace the most of regulating devices of regulating device be all it is independent, it is less efficient during adjusting,
And most of after melting furnace completes molten copper is all that the copper liquid in stove is held up export, such process using other mechanical structures
It needs to spend more time, influences the temperature of copper liquid, influence quality, reduce work efficiency, so needing a kind of energy-efficient molten
Copper system is united.
Utility model content
（One）The technical issues of solution
In view of the deficiencies of the prior art, the utility model provides a kind of energy-efficient molten copper system system, solves natural gas
Melting furnace adjust the export time after less efficient and molten copper it is longer and the problem of influence copper liquid quality.
（Two）Technical solution
In order to achieve the above object, the utility model is achieved by the following technical programs：A kind of energy-efficient molten copper system
System, including melting furnace body, fixation is communicated with natural gas line and air pipeline, the sky to the inner bottom wall of the melting furnace body respectively
The outer surface of feed channel is installed with flow valve, and the rotation end surfaces of the flow valve are fixedly connected with worm gear, the molten copper
The inside bottom wall of furnace body is fixedly connected with positioning bearing, and the inner ring of the positioning bearing is fixedly connected with worm screw, the worm screw
Surface is engaged with the surface of worm gear, and the inner wall of the natural gas line and the fixation of the top of air pipeline are communicated with natural gas
Stove, the top of the gas furnace, which is fixed, is communicated with shunting disk, and the upper surface of the shunting disk, which is fixed, is communicated with combustion gas
Mouth, it is described burning gas nozzle in the middle part of be installed with ignition.
The upper surface of the melting furnace body offers mounting groove, and the inner wall of the mounting groove is hinged with molten copper pot by axis pin
Body, the inner bottom wall of the molten copper pot are located at the surface of burning gas nozzle, and the upper surface of the molten copper pot offers discharge port,
One end of the discharge port extends to the outer surface of molten copper pot, one end inner wall triangular shape of the discharge port, it is described go out
The inner wall of material mouth is plugged with sealing inserting column, and the right opposite that the molten copper pot is located at discharge port is fixedly connected with heat insulation handle bar,
The upper surface inner wall of the melting furnace body is plugged with sealing cover, and the sealing cover is located at the surface of molten copper pot, the sealing
The upper surface of lid is fixedly connected with handle.
Preferably, the lower surface of the melting furnace body is fixedly connected with support base, and the superficial layer of the support base is in
Trapezoidal shape.
Preferably, one end of the natural gas line is run through and extends to the outside of melting furnace body, the natural gas line
Inner wall be installed with natural air valve and natural gas filtering net respectively, the natural air valve is located at a left side for natural gas filtering net
Side.
Preferably, the bottom of the air pipeline is run through and extends to the lower surface of melting furnace body, the air pipeline
Bottom outer surface is threaded with rotating disk, and the middle part of the rotating disk, which is fixed, is communicated with air filtering core, the air filtering core
Outer surface and the inner wall grafting of air pipeline.
Preferably, the external surface top of the melting furnace body is installed with ignition switch, the ignition switch with
Ignition is electrically connected.
Preferably, one end of the worm screw extends to the outside of melting furnace body, and one end of the worm screw, which is fixedly connected with, to be turned
Disk, the end face of the turntable are fixedly connected with bull stick.
（Three）Advantageous effect
The utility model provides a kind of energy-efficient molten copper system system, possesses following advantageous effect：
（1）, energy-efficient molten copper system system, be fixedly connected with worm gear by the rotation end surfaces for setting flow valve, melt copper
The inside bottom wall of furnace body is fixedly connected with positioning bearing, and the inner ring for positioning bearing is fixedly connected with worm screw, the surface of worm screw and snail
The surface engagement of wheel, the inner wall of natural gas line are installed with natural air valve and natural gas filtering net, have reached to day respectively
The flow velocity of natural gas is adjusted in the effect that the inflow velocity of right gas and air is adjusted, natural air valve, rotary worm, snail
Worm and wheel engages, and then carries out rotation control to flow valve, so as to effectively solve natural gas melting furnace adjust efficiency compared with
The problem of low.
（2）, energy-efficient molten copper system system, discharge port is offered by the upper surface for setting molten copper pot, discharge port
One end extends to the outer surface of molten copper pot, and the right opposite that molten copper pot is located at discharge port is fixedly connected with heat insulation handle bar, reaches
The effect that quick export copper liquid is carried out to melting copper pot has been arrived, after copper liquid is completed to melt, molten copper is lifted by heat insulation handle bar
Pot, copper liquid are exported from discharge port, avoid molten copper pot take out during the time quality of copper liquid is adversely affected, from
And effectively solve the problems, such as that natural gas melting furnace melts that the time is exported after copper is longer and influence copper liquid quality.
Description of the drawings
Fig. 1 is the utility model structure diagram；
Fig. 2 is the utility model melting furnace body structure front view.
In figure：1 melting furnace body, 2 natural gas lines, 3 air pipelines, 4 flow valves, 5 worm gears, 6 positioning bearings, 7 worm screws, 8
Gas furnace, 9 shunting disks, 10 burning gas nozzles, 11 ignitions, 12 mounting grooves, 13 molten copper pots, 14 discharge ports, 15 envelopes
Mouth inserting column, 16 heat insulation handle bars, 17 sealing covers, 18 handles, 19 support bases, 20 natural air valves, 21 natural gas filtering nets, 22 rotations
Turntable, 23 air filtering cores, 24 ignition switch, 25 turntables, 26 bull sticks.
Specific embodiment
The following is a combination of the drawings in the embodiments of the present utility model, and the technical scheme in the embodiment of the utility model is carried out
It clearly and completely describes, it is clear that the described embodiments are only a part of the embodiments of the utility model rather than whole
Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are without making creative work
All other embodiments obtained shall fall within the protection scope of the present invention.
- 2 are please referred to Fig.1, the utility model provides a kind of technical solution：A kind of energy-efficient molten copper system system, including melting copper
Furnace body 1, the lower surface of melting furnace body 1 are fixedly connected with support base 19, the trapezoidal shape of superficial layer of support base 19, melting furnace
Fixation is communicated with natural gas line 2 and air pipeline 3 to the inner bottom wall of body 1 respectively, and one end of natural gas line 2 is run through and extended to
The outside of melting furnace body 1, the inner wall of natural gas line 2 are installed with natural air valve 20 and natural gas filtering net 21, day respectively
Right air valve 20 is located at the left side of natural gas filtering net 21, and the bottom of air pipeline 3 is run through and extends to the following table of melting furnace body 1
Face, the bottom outer surface of air pipeline 3 are threaded with rotating disk 22, and the middle part of rotating disk 22, which is fixed, is communicated with air filtering core
23, the outer surface of air filtering core 23 and the inner wall grafting of air pipeline 3, the outer surface of air pipeline 3 is installed with flow valve
4, the rotation end surfaces of flow valve 4 are fixedly connected with worm gear 5, and the inside bottom wall of melting furnace body 1 is fixedly connected with positioning bearing 6,
The inner ring of positioning bearing 6 is fixedly connected with worm screw 7, and the surface of worm screw 7 is engaged with the surface of worm gear 5, by setting flow valve 4
Rotation end surfaces are fixedly connected with worm gear 5, and the inside bottom wall of melting furnace body 1 is fixedly connected with positioning bearing 6, positioning bearing 6
Inner ring is fixedly connected with worm screw 7, and the surface of worm screw 7 is engaged with the surface of worm gear 5, and the inner wall of natural gas line 2 is fixed respectively to pacify
Equipped with natural air valve 20 and natural gas filtering net 21, achieve the effect that the inflow velocity of natural gas and air is adjusted,
The flow velocity of natural gas is adjusted in natural air valve 20, and rotary worm 7, worm screw 7 engages with worm gear 5, and then flow valve 4 is carried out
Control is rotated, so as to effectively solve the problems, such as that it is less efficient that natural gas melting furnace is adjusted, one end of worm screw 7 extends to molten copper
The outside of furnace body 1, one end of worm screw 7 are fixedly connected with turntable 25, and the end face of turntable 25 is fixedly connected with bull stick 26, convenient for rotating
The fixation of worm screw 7, the inner wall of natural gas line 2 and the top of air pipeline 3 is communicated with gas furnace 8, the top of gas furnace 8
Fixed to be communicated with shunting disk 9, the upper surface fixation for shunting disk is communicated with burning gas nozzle 10, and the middle part of burning gas nozzle 10 is fixed
Ignition 11 is installed, the external surface top of melting furnace body 1 is installed with ignition switch 24, ignition switch 24 with
Ignition 11 is electrically connected, convenient for igniting.
The upper surface of melting furnace body 1 offers mounting groove 12, and the inner wall of mounting groove 12 is hinged with molten copper pot by axis pin
13, the inner bottom wall for melting copper pot 13 is located at the surface of burning gas nozzle 10, and the upper surface of molten copper pot 13 offers discharge port 14,
One end of discharge port 14 extends to the outer surface of molten copper pot 13, one end inner wall triangular shape of discharge port 14, discharge port 14
Inner wall be plugged with sealing inserting column 15, the right opposite that molten copper pot 13 is located at discharge port 14 is fixedly connected with heat insulation handle bar 16,
The upper surface inner wall of melting furnace body 1 is plugged with sealing cover 17, and sealing cover 17 is located at the surface of molten copper pot 13, sealing cover 17
Upper surface is fixedly connected with handle 18, and discharge port 14 is offered by the upper surface for setting molten copper pot 13, and the one of discharge port 14
End extends to the outer surface of molten copper pot 13, and the right opposite that molten copper pot 13 is located at discharge port 14 is fixedly connected with heat insulation handle bar
16, achieve the effect that molten copper pot 13 is carried out quickly exporting copper liquid, after copper liquid is completed to melt, passed through heat insulation handle bar 16
Lift molten copper pot 13, copper liquid is exported from discharge port 14, avoid molten copper pot 13 take out during the time to the quality of copper liquid
It adversely affects, melts that the time is exported after copper is longer and influence asking for copper liquid quality so as to effectively solve natural gas melting furnace
Topic.
In conclusion the energy-efficient molten copper system system, worm gear is fixedly connected with by the rotation end surfaces for setting flow valve 4
5, the inside bottom wall of melting furnace body 1 is fixedly connected with positioning bearing 6, and the inner ring of positioning bearing 6 is fixedly connected with worm screw 7, worm screw 7
Surface engaged with the surface of worm gear 5, the inner wall of natural gas line 2 is installed with natural air valve 20 and natural gas filtering respectively
Net 21 has achieved the effect that the inflow velocity of natural gas and air is adjusted, natural air valve 20 to the flow velocity of natural gas into
Row is adjusted, and rotary worm 7, worm screw 7 engages with worm gear 5, and then carries out rotation control to flow valve 4, so as to effectively solve
Natural gas melting furnace adjusts the problem of less efficient, offers discharge port 14 by the upper surface for setting molten copper pot 13, discharges
Mouthfuls 14 one end extends to the outer surface of molten copper pot 13, the right opposite that molten copper pot 13 is located at discharge port 14 be fixedly connected with every
Hot handlebar stem 16 has achieved the effect that molten copper pot 13 is carried out quickly exporting copper liquid, after copper liquid is completed to melt, by heat-insulated
Handlebar stem 16 lifts molten copper pot 13, and copper liquid is exported from discharge port 14, avoid molten copper pot 13 take out during the time to copper
The quality of liquid adversely affects, and melts that the time is exported after copper is longer and influence copper liquid so as to effectively solve natural gas melting furnace
The problem of quality.
While there has been shown and described that the embodiment of the utility model, for the ordinary skill in the art,
It is appreciated that in the case where not departing from the principle of the utility model and spirit can these embodiments be carried out with a variety of variations, repaiied
Change, replace and modification, the scope of the utility model are defined by the appended claims and the equivalents thereof.
Claims (6)
1. a kind of energy-efficient molten copper system system, including melting furnace body（1）, it is characterised in that：The melting furnace body（1）Inner bottom wall
Fixation is communicated with natural gas line respectively（2）And air pipeline（3）, the air pipeline（3）Outer surface be installed with stream
Measure valve（4）, the flow valve（4）Rotation end surfaces be fixedly connected with worm gear（5）, the melting furnace body（1）Inside bottom wall
It is fixedly connected with positioning bearing（6）, the positioning bearing（6）Inner ring be fixedly connected with worm screw（7）, the worm screw（7）Table
Face and worm gear（5）Surface engagement, the natural gas line（2）Inner wall and air pipeline（3）Top fixation be communicated with
Gas furnace（8）, the gas furnace（8）Top fix be communicated with shunting disk（9）, the upper surface of the shunting disk is consolidated
Surely it is communicated with burning gas nozzle（10）, the burning gas nozzle（10）Middle part be installed with ignition（11）；
The melting furnace body（1）Upper surface offer mounting groove（12）, the mounting groove（12）Inner wall be hinged by axis pin
There is molten copper pot（13）, the molten copper pot（13）Inner bottom wall be located at burning gas nozzle（10）Surface, the molten copper pot
（13）Upper surface offer discharge port（14）, the discharge port（14）One end extend to molten copper pot（13）Outer surface,
The discharge port（14）One end inner wall triangular shape, the discharge port（14）Inner wall be plugged with sealing inserting column（15）, institute
State molten copper pot（13）Positioned at discharge port（14）Right opposite be fixedly connected with heat insulation handle bar（16）, the melting furnace body（1）
Upper surface inner wall be plugged with sealing cover（17）, the sealing cover（17）Positioned at molten copper pot（13）Surface, the sealing
Lid（17）Upper surface be fixedly connected with handle（18）.
2. the energy-efficient molten copper system system of one kind according to claim 1, it is characterised in that：The melting furnace body（1）Under
Surface is fixedly connected with support base（19）, the support base（19）The trapezoidal shape of superficial layer.
3. the energy-efficient molten copper system system of one kind according to claim 1, it is characterised in that：The natural gas line（2）'s
One end is run through and extends to melting furnace body（1）Outside, the natural gas line（2）Inner wall be installed with natural gas respectively
Valve（20）With natural gas filtering net（21）, the natural air valve（20）Positioned at natural gas filtering net（21）Left side.
4. the energy-efficient molten copper system system of one kind according to claim 1, it is characterised in that：The air pipeline（3）Bottom
End is run through and extends to melting furnace body（1）Lower surface, the air pipeline（3）Bottom outer surface be threaded with rotating disk
（22）, the rotating disk（22）Middle part fix be communicated with air filtering core（23）, the air filtering core（23）Outer surface with it is empty
Feed channel（3）Inner wall grafting.
5. the energy-efficient molten copper system system of one kind according to claim 1, it is characterised in that：The melting furnace body（1）It is outer
Surface crown is installed with ignition switch（24）, the ignition switch（24）With ignition（11）Electrical connection.
6. the energy-efficient molten copper system system of one kind according to claim 1, it is characterised in that：The worm screw（7）One end prolong
Extend melting furnace body（1）Outside, the worm screw（7）One end be fixedly connected with turntable（25）, the turntable（25）End face
It is fixedly connected with bull stick（26）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721391134.6U CN207407676U (en) | 2017-10-26 | 2017-10-26 | A kind of energy-efficient molten copper system system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721391134.6U CN207407676U (en) | 2017-10-26 | 2017-10-26 | A kind of energy-efficient molten copper system system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207407676U true CN207407676U (en) | 2018-05-25 |
Family
ID=62408797
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721391134.6U Expired - Fee Related CN207407676U (en) | 2017-10-26 | 2017-10-26 | A kind of energy-efficient molten copper system system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207407676U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114768740A (en) * | 2022-03-22 | 2022-07-22 | 江西铜博科技有限公司 | Copper melting reaction device |
-
2017
- 2017-10-26 CN CN201721391134.6U patent/CN207407676U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114768740A (en) * | 2022-03-22 | 2022-07-22 | 江西铜博科技有限公司 | Copper melting reaction device |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN207407676U (en) | A kind of energy-efficient molten copper system system | |
| CN205218055U (en) | Package in middle of water atomization method production metallic powder | |
| CN103090665A (en) | Partial oxygenation combustion-supporting device and method for rotary kiln | |
| CN210486515U (en) | Throat brick for smelting furnace or heat preservation furnace | |
| CN215090651U (en) | Multi-head movable ladle baking device | |
| CN209246716U (en) | Heating device is used in a kind of processing of chromium oxide powder | |
| CN209616401U (en) | A kind of polycrystalline mullite fibre cylinder liner device for automatically molding | |
| CN205679050U (en) | Rotary drum furnace | |
| CN205262193U (en) | Be used for firing porcelainous gas kiln | |
| CN208382872U (en) | Three heat accumulating type secondary aluminium alloy solution holding furnaces | |
| CN208696285U (en) | A kind of melting plant being poured amorphous metal iron core | |
| CN208075565U (en) | A kind of safety-type intermediate frequency furnace | |
| CN208483352U (en) | Multifunctional tile gas cutting machine | |
| CN208075566U (en) | A kind of novel intermediate frequency furnace | |
| CN207119789U (en) | A kind of big bag roaster | |
| CN208886377U (en) | Liquefied petroleum gas energy conservation equipment | |
| CN103913056B (en) | Alloy baking method | |
| CN206263250U (en) | A kind of apparatus for baking of adiabatic heat-insulation molten steel bag | |
| CN207272172U (en) | A kind of aluminium water delivery chute | |
| CN215845708U (en) | Flow guide pipe | |
| CN208667793U (en) | A kind of online intermediate-frequency induction heating device of steel pipe | |
| CN201198922Y (en) | Fuel combustion nozzle flow regulating valve | |
| CN206033794U (en) | Heat treating temperature control device | |
| CN205065712U (en) | Furnace end assembly | |
| CN213224200U (en) | A energy-conserving calcination device for lost wax production |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180525 Termination date: 20191026 |