CN207402070U - A kind of spheroidization device - Google Patents
A kind of spheroidization device Download PDFInfo
- Publication number
- CN207402070U CN207402070U CN201721532706.8U CN201721532706U CN207402070U CN 207402070 U CN207402070 U CN 207402070U CN 201721532706 U CN201721532706 U CN 201721532706U CN 207402070 U CN207402070 U CN 207402070U
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- room
- partition plate
- nodularization
- fluid injection
- backpack body
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Abstract
The utility model belongs to Casting Equipment field, and in particular to a kind of spheroidization device, including:Backpack body, the elevating mechanism positioned at the in vivo partition plate of the bag and with dynamic dividing plate elevating movement;The partition plate is suitable for being separated backpack body inside, to form fluid injection room and nodularization room;When the liquid level of fluid injection room is higher than the height of nodulizer in nodularization room, the elevating mechanism promotes partition plate, and fluid injection room is made to be connected with nodularization room, i.e., the molten iron nodulizer fusion nodularization indoor with nodularization of described fluid injection room.The spheroidization device of the utility model first promotes partition plate by molten iron injection fluid injection room, then by elevating mechanism, and molten iron is made to be fused with the nodulizer in nodularization room, effectively prevents molten iron splashing, while avoids molten iron and wash away nodularization room, improves the nodularization effect of molten iron.
Description
Technical field
The utility model relates to Casting Equipment field, and in particular to a kind of spheroidization device.
Background technology
Existing nodularization bag majority is single packet mode currently on the market, molten iron is directly poured into nodularization bag, in nodularization, easily
Molten iron is made to splash, environmental pollution is caused, also be easy to cause waste, and security risk is caused to operating personnel.Meanwhile molten iron
Also nodularization room can be washed away, it is insufficient contact with nodulizer, residuals can be generated, causes the absorptivity of nodulizer low and nodularization is imitated
Fruit is unstable, and spheroidizing quality cannot ensure, influences last product effect.
Utility model content
The purpose of this utility model is to provide a kind of spheroidization device, first by molten iron injection fluid injection room, then makes fluid injection indoor
Molten iron is fused with the nodulizer in nodularization room, to improve nodularization effect.
In order to solve the above-mentioned technical problem, the utility model provides a kind of spheroidization device, including:Backpack body, positioned at the bag
In vivo partition plate and the elevating mechanism with dynamic dividing plate elevating movement;The partition plate is separated inside backpack body, to form note
Liquid chamber and nodularization room;When the liquid level of fluid injection room is higher than the height of nodulizer in nodularization room, the elevating mechanism is by partition plate
It is promoted, fluid injection room is made to be connected with nodularization room, i.e., the molten iron nodulizer fusion nodularization indoor with nodularization of described fluid injection room.
Further, two directing plates are symmetrical arranged on the madial wall of the backpack body, and two directing plates are butted on the same side of partition plate,
It is moved up and down with guide diaphragm along backpack body inner wall.
Further, the elevating mechanism includes:Servomotor, elevating screw, the link assembly with being connected at the top of partition plate;Institute
It states one end of elevating screw to engage with the output shaft gear of servomotor, the movable end connection of the other end and link assembly;Institute
It states servomotor to be suitable for elevating screw is driven to move upwards, link assembly is driven to move upwards, to promote partition plate.
Further, the top side wall of the fluid injection room offers inlet and outlet;The inlet and outlet are obliquely installed, so that injection
Molten iron is poured on the another side of partition plate, and flows into fluid injection room along partition plate.
Further, the partition plate is obliquely installed to nodularization room direction, so that its bottom is towards fluid injection room, and two directing plates
Arranged on nodularization room one side.
Further, the bottom of the nodularization room is higher than level where the bottom of partition plate;The bottom court of the nodularization room
It partition plate to tilt down, so that nodulizer is tumbled to fluid injection room.
Further, the backpack body bottom is equipped with an electronic loadometer, to detect the weight of backpack body;And the electronic loadometer is suitable for
Weighing-up wave is sent to a control module;When the weight of backpack body reaches setting value, the control module is suitable for control and lifts
Mechanism lifts partition plate.
Further, the also external alarm of the control module;When backpack body gross weight is more than early warning value, the alarm report
It is alert.
Further, the head cover suitable for being closed with backpack body lid is additionally provided at the top of the backpack body, covered with heat preservation on lid conjunction face
Cotton;And the bullport for guide diaphragm movement is further opened on the head cover.
The beneficial effects of the utility model are that the spheroidization device of the utility model is first by molten iron injection fluid injection room, then pass through
Elevating mechanism promotes partition plate, and molten iron is made to be fused with the nodulizer in nodularization room, effectively prevents molten iron splashing, while avoids iron
Water washes away nodularization room, improves the nodularization effect of molten iron.
Description of the drawings
The utility model is further illustrated with reference to the accompanying drawings and examples.
Fig. 1 is the structure chart of the spheroidization device of the utility model;
Fig. 2 is the position view of the directing plate of the utility model;
In figure:Backpack body 1, fluid injection room 11, inlet and outlet 111, nodularization room 12, nodulizer 121, directing plate 13, head cover 14, heat preservation
Cotton 141, partition plate 2, servomotor 31, elevating screw 32, link assembly 33;Electronic loadometer 4.
Specific embodiment
The utility model is described in further detail presently in connection with attached drawing.These attached drawings are simplified schematic diagram,
Only illustrate the basic structure of the utility model in a schematic way, therefore it only shows the composition related with the utility model.
As shown in Figure 1, a kind of spheroidization device is present embodiments provided, including:Backpack body 1, the partition plate 2 in the backpack body 1,
And the elevating mechanism with 2 elevating movement of dynamic dividing plate;The partition plate 2 is suitable for be separated inside backpack body 1, to form fluid injection room
11 and nodularization room 12.Specifically, when the liquid level of molten iron in fluid injection room 11 is higher than the height of nodulizer 121 in nodularization room 12
When, the elevating mechanism promotes partition plate 2, and fluid injection room 11 is made to be connected with nodularization room 12, i.e., the molten iron and ball of described fluid injection room 11
The nodulizer 121 changed in room 12 fuses nodularization.
Backpack body is divided into fluid injection room and nodularization room by the spheroidization device of the present embodiment by partition plate, when molten iron carries out nodularization,
First by molten iron injection fluid injection room, then by elevating mechanism promotion partition plate, make the indoor molten iron of fluid injection and the nodulizer in nodularization room
Fusion effectively prevents molten iron splashing, while avoids molten iron and wash away nodularization room, improves the nodularization effect of molten iron.
Fig. 2 is the position view of the directing plate of the utility model.
When promoting partition plate, the partition plate 2 is suitable for moving up and down along 1 inner wall of backpack body, existing preferably to realize This move
A kind of optional embodiment for placing partition plate is provided.
See Fig. 2, be symmetrical arranged two directing plates 13 on the madial wall of the backpack body 1, and two directing plates 13 are butted on the same of partition plate 2
One side is moved up and down with guide diaphragm 2 along 1 inner wall of backpack body.
Preferably, the partition plate 2 is obliquely installed to 12 direction of nodularization room, so that its bottom is towards fluid injection room 11, and two
Directing plate 13 is arranged on 12 one side of nodularization room, is moved with support and guide diaphragm 2, improves the stability of the movement of partition plate 2, avoids it
During the motion molten iron is caused to splash.Meanwhile partition plate 2 is obliquely installed also another benefit, when the molten iron flowed into from inlet and outlet
When being poured on the another side of partition plate 2, fluid injection room 11 can be flowed into along partition plate 2, the molten iron for avoiding injection is straight from inlet and outlet 111
It connects and washes away fluid injection room 11, damage fluid injection room 11 and cause splashing.
The directing plate of present embodiment not only plays an important role of supporting clapboard, but also can be with the movement locus of guide diaphragm;Simultaneously
It is protruded in backpack body inner wall, avoids the internal residual molten iron as groove, influence the normal use of partition plate and directing plate.
Further, the top side wall of the fluid injection room 11 offers inlet and outlet 111;The inlet and outlet 111 are obliquely installed, with
The molten iron of injection is made to be poured on the another side of partition plate 2, and fluid injection room 11 is flowed into along partition plate 2.
Fig. 1 is the structure chart of the spheroidization device of the utility model.
A kind of optional embodiment as elevating mechanism.
Referring to Fig. 1, the elevating mechanism includes:Servomotor 31, elevating screw 32, the connecting rod being connected with 2 top of partition plate
Component 33;One end of the elevating screw 32 is engaged with the output shaft gear of servomotor 31, the other end and link assembly 33
Bottom connection.Specifically, the servomotor 31 be suitable for driving elevating screw 32 move upwards, drive link assembly 33 to
Upper movement promotes partition plate 2, fluid injection room 11 is made to be connected with nodularization room 12, so that in the molten iron of the fluid injection room 11 and nodularization room 12
Nodulizer 121 fuses nodularization.
The effect of the elevating mechanism of the present embodiment is to promote partition plate, to connect fluid injection room 11 and nodularization room 12.Therefore at it
In his embodiment, play the role of promoting partition plate as long as there is elevating mechanism, i.e., in the protection domain of the application.
A kind of preferred embodiment as nodularization room.
As shown in Figure 1, the bottom of the nodularization room 12 is higher than level where the bottom of partition plate 2;The nodularization room 12
Bottom tilted down towards partition plate 2 so that nodulizer 121 is tumbled to fluid injection room 11.Specifically, make note when promoting partition plate 2
When liquid chamber 11 is connected with nodularization room 12, the molten iron of fluid injection room 11 can flow into nodularization room 12 and carry out nodularization;Meanwhile in nodularization room 12
Nodulizer 121 can be also tumbled to fluid injection room 11, merged with the molten iron of fluid injection room 11.Realize the two-way fortune of molten iron and nodulizer
It is dynamic, the non-uniform phenomenon of molten iron part nodularization is avoided, significantly improves the utilization rate of nodulizer and the nodularization effect of molten iron.
A kind of preferred embodiment as this spheroidization device.
Part Fig. 1,1 bottom of backpack body is equipped with an electronic loadometer 4, to detect the weight of backpack body 1;And the electronic loadometer 4
Suitable for weighing-up wave is sent to a control module;When the weight of backpack body 1 reaches setting value, the control module is suitable for control
Elevating mechanism promotes partition plate 2.Specifically, when the weight of backpack body 1 is reached the setting value, i.e., when the liquid level of fluid injection room 11 is high
Degree is higher than during the height of nodulizer 121, the elevating mechanism promotes partition plate 2 in nodularization room 12.Both automation mechanized operation is realized,
The time is saved, manually-operated danger is reduced, and molten iron band can be fallen at higher than molten iron level to avoid nodulizer
The splashing come can be used for being equipped with the situation of head cover at the top of backpack body, when can't see injection molten iron level height, preferably using weight
Magnitude weighs molten iron injection rate.
The control module is suitable for by corresponding driving circuit elevating mechanism and electronic loadometer being controlled to work respectively, described
Control module is such as, but not limited to using industrial control board or PLC.
Preferably, the also external alarm of the control module;When backpack body gross weight is more than early warning value, the alarm report
It is alert.
The early warning value includes:Backpack body weight adds in the weight summation of molten iron with backpack body domestic demand.Both molten iron was prevented to inject
It excessively causes to overflow, can also accurately control the ratio of molten iron and nodulizer, improve the nodularization effect of molten iron.
Further, the top of the backpack body 1 is additionally provided with to be suitable for the head cover 14 closed with the lid of backpack body 1, on lid conjunction face covered with
Heat-preservation cotton 141;And the bullport moved for guide diaphragm 2 is further opened on the head cover 14.
The head cover of the present embodiment neither influences the movement of partition plate, and can improve the heat-insulating property of backpack body, and then improves ball
Change effect.
Using the above-mentioned desirable embodiment according to the utility model as enlightenment, pass through above-mentioned description, related work people
Member can carry out various changes and amendments in the range of without departing from this item utility model technological thought completely.This item is real
The content being not limited to new technical scope on specification, it is necessary to which its technology is determined according to right
Property scope.
Claims (9)
1. a kind of spheroidization device, which is characterized in that including:
Backpack body, the elevating mechanism positioned at the in vivo partition plate of the bag and with dynamic dividing plate elevating movement;
The partition plate is separated backpack body inside, to form fluid injection room and nodularization room;
When the liquid level of fluid injection room is higher than the height of nodulizer in nodularization room, the elevating mechanism promotes partition plate, makes note
Liquid chamber is connected with nodularization room, i.e.,
The nodulizer fusion nodularization indoor with nodularization of the molten iron of the fluid injection room.
2. spheroidization device according to claim 1, which is characterized in that
Two directing plates are symmetrical arranged on the madial wall of the backpack body, and two directing plates are butted on the same side of partition plate, with guide diaphragm
It moves up and down along backpack body inner wall.
3. spheroidization device according to claim 1, which is characterized in that
The elevating mechanism includes:Servomotor, elevating screw, the link assembly with being connected at the top of partition plate;
One end of the elevating screw is engaged with the output shaft gear of servomotor, and the movable end of the other end and link assembly connects
It connects;
The servomotor is suitable for driving elevating screw and moves upwards, and link assembly is driven to move upwards, to promote partition plate.
4. spheroidization device according to claim 1, which is characterized in that
The top side wall of the fluid injection room offers inlet and outlet;
The inlet and outlet are obliquely installed, so that the molten iron of injection is poured on the another side of partition plate, and flow into fluid injection along partition plate
Room.
5. spheroidization device according to claim 2, which is characterized in that
The partition plate is obliquely installed to nodularization room direction, so that its bottom is towards fluid injection room, and two directing plates are arranged on nodularization room
One side.
6. spheroidization device according to claim 1, which is characterized in that
The bottom of the nodularization room is higher than level where the bottom of partition plate;
The bottom of the nodularization room is tilted down towards partition plate, so that nodulizer is tumbled to fluid injection room.
7. spheroidization device according to claim 1, which is characterized in that
The backpack body bottom is equipped with an electronic loadometer, to detect the weight of backpack body;And
The electronic loadometer is suitable for weighing-up wave being sent to a control module;
When the weight of backpack body reaches setting value, the control module is suitable for control elevating mechanism and promotes partition plate.
8. spheroidization device according to claim 7, which is characterized in that
The also external alarm of the control module;
When backpack body gross weight is more than early warning value, the alarm equipment alarm.
9. spheroidization device according to claim 1, which is characterized in that
The head cover suitable for being closed with backpack body lid is additionally provided at the top of the backpack body, covered with heat-preservation cotton on lid conjunction face;And
The bullport for guide diaphragm movement is further opened on the head cover.
Priority Applications (1)
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CN201721532706.8U CN207402070U (en) | 2017-11-16 | 2017-11-16 | A kind of spheroidization device |
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CN201721532706.8U CN207402070U (en) | 2017-11-16 | 2017-11-16 | A kind of spheroidization device |
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CN207402070U true CN207402070U (en) | 2018-05-25 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109719262A (en) * | 2018-12-31 | 2019-05-07 | 常州轻工职业技术学院 | A kind of spheroidization device and its working method |
CN114393202A (en) * | 2022-01-04 | 2022-04-26 | 安徽南凯元机械有限公司 | Spheroidizing bag for automatic casting machine |
-
2017
- 2017-11-16 CN CN201721532706.8U patent/CN207402070U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109719262A (en) * | 2018-12-31 | 2019-05-07 | 常州轻工职业技术学院 | A kind of spheroidization device and its working method |
CN114393202A (en) * | 2022-01-04 | 2022-04-26 | 安徽南凯元机械有限公司 | Spheroidizing bag for automatic casting machine |
CN114393202B (en) * | 2022-01-04 | 2024-03-12 | 安徽南凯元机械有限公司 | Spheroidizing bag for automatic casting machine |
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