CN207388127U - A kind of Polyimide film preparation device - Google Patents

A kind of Polyimide film preparation device Download PDF

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Publication number
CN207388127U
CN207388127U CN201721105976.0U CN201721105976U CN207388127U CN 207388127 U CN207388127 U CN 207388127U CN 201721105976 U CN201721105976 U CN 201721105976U CN 207388127 U CN207388127 U CN 207388127U
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CN
China
Prior art keywords
roller group
roller
casting device
working chamber
stress
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Expired - Fee Related
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CN201721105976.0U
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Chinese (zh)
Inventor
丁恒毅
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Jiangsu Glory Electric Co Ltd
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Jiangsu Glory Electric Co Ltd
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Abstract

The utility model is related to the technical fields of film preparation auxiliary equipment, more particularly to a kind of Polyimide film preparation device, can improve hot wind uniformity, improve heat exchanger effectiveness;And Polyamic Acid Film thickness evenness is improved, improves use reliability;The internal stress of Kapton effectively can be reduced or eliminated simultaneously, film is avoided to occur the situation of warpage, deformation, contraction and cracking in use, improves practicability;Including casting device, imination stress stove and winder, being respectively arranged on casting device, imination, stress stove and winder can sequentially connected first roller group, the second roller group, third roll group and the 4th roller group, casting device, imination and stress furnace interior are respectively arranged with curtain coating working chamber, imidization working chamber and stress chamber, left-hand rotation roller and right-hand rotation roller are provided in curtain coating working chamber, and annular transmission steel band is provided on left-hand rotation roller and right-hand rotation roller, further include gear wheel metering pump, curtain coating mouth scraper plate.

Description

A kind of Polyimide film preparation device
Technical field
The utility model is related to the technical field of film preparation auxiliary equipment, more particularly to a kind of Kapton system Standby device.
Background technology
It is well known that Kapton is a kind of high temperature resistant organic polymer thin film, with good mechanical performance, Electrical insulation properties, chemical stability and radiation resistance, in aviation, navigation, spaceship, atomic energy, electronic apparatus work The fields such as industry are widely used in a variety of applications, and Polyimide film preparation device is a kind of for polyamic acid solution to be cast The auxiliary device of the Kapton of required performance is made in the simultaneously high temperature imidizate that forms a film;It is prepared by existing Kapton Device includes casting device, imination and winder, and casting device is internally provided with curtain coating working chamber, is cast in working chamber Left-hand rotation roller, right-hand rotation roller, demoulding roller and the first roller group are provided with, annular transmission steel band is provided on left-hand rotation roller and right-hand rotation roller and simultaneously may be used Drive annular transmission steel band movement, demoulding roller is mounted on the lower section of right-hand rotation roller, be provided at the top of casting device solution reservoir and Discharge pipe, the bottom output terminal of solution reservoir are provided with communicating pipe, and the bottom of communicating pipe is inserted into inside casting device and is flowing The bottom of siphunculus is provided with curtain coating mouth scraper plate, and curtain coating mouth scraper plate is located at the top of right-hand rotation roller, and the bottom of casting device is provided with heat Wind turbine, the top output port of air-heater are stretched to inside casting device, and imination is internally provided with imidization working chamber, sub- Amination working chamber is internally provided with the second roller group and heating unit, the output of the input terminal of the second roller group and the first roller group End connects, and third roll group and wind-up roll, the output of the input terminal of third roll group and the second roller group are provided on winder End connection;Existing Polyimide film preparation device is in use, the polyamic acid solution in solution reservoir flows automatically through communicating pipe Prolong the bottom output terminal outflow of mouth scraper plate, and membrane structure is formed on transmission steel band, air-heater does Polyamic Acid Film Dry processing, Polyamic Acid Film is one week mobile on transmission steel band, becomes solid-state polyamide acid film after evaporation of the solvent, and by taking off Deflector roll demoulding enters in imination, after heating unit carries out high temperature imidization processing to Polyamic Acid Film, polyamic acid Film becomes Kapton, and Kapton enters winder and wound;Existing Kapton system It is found in standby device use, the hot wind uniformity of air-heater is poor, and heat exchanger effectiveness is relatively low;And deformation and stream by steel band Prolong polyamic acid solution level in mouth scraper plate and just change the influence for causing flow non-constant, cause the uniformity of film thickness compared with Difference, use reliability are relatively low;There are certain internal stress, internal stress makes the Kapton generated after the processing of imidization simultaneously Film is susceptible to the situation of warpage, deformation, contraction and cracking in use, causes practicability relatively low.
Utility model content
In order to solve the above technical problems, the utility model, which provides one kind, can improve hot wind uniformity, heat exchanger effectiveness is improved; And Polyamic Acid Film thickness evenness is improved, improves use reliability;It effectively can reduce or eliminate polyimides simultaneously The internal stress of film avoids film from occurring the situation of warpage, deformation, contraction and cracking in use, improves practicability Polyimide film preparation device.
A kind of Polyimide film preparation device of the utility model, including casting device, imination and winder, Curtain coating working chamber and imidization working chamber are respectively arranged with inside the casting device and imination, is cast in working chamber and sets Left-hand rotation roller, right-hand rotation roller, demoulding roller and the first roller group are equipped with, annular transmission steel band is provided on left-hand rotation roller and right-hand rotation roller simultaneously can band The transmission steel band movement of rotating ring shape, demoulding roller are mounted on the lower section of right-hand rotation roller, and the top of casting device is provided with solution reservoir, solution The bottom of storage tank is provided with communicating pipe, and the bottom of communicating pipe is stretched to from above casting device in curtain coating working chamber, imidization Intracavitary is provided with the second roller group and heating unit, and the input terminal of the second roller group is connected with the output terminal of the first roller group;Also Including upper air-heater and lower air-heater, the bottom output terminal of the upper air-heater is provided with static pressure processor, upper static pressure processing The bottom output terminal of device is stretched to from the upper left of casting device inside casting device, the top output port of the lower air-heater Lower static pressure processor is provided with, the top of the lower static pressure processor is stretched to from the lower right of casting device in casting device Portion, the top right side and bottom left side of casting device are respectively arranged with air outlet and lower air outlet;Further include gear wheel metering pump, The gear wheel metering pump connection is provided with curtain coating mouth scraper plate mounted on the bottom of communicating pipe, the bottom output terminal of gear wheel metering pump, The curtain coating mouth scraper plate is located at the top of right-hand rotation roller;Stress stove is further included, the stress stove is internally provided with stress chamber, stress Chamber is internally provided with third roll group and right infrared heating plate, and the input terminal of the third roll group is defeated with the second roller group Outlet connects, and the 4th roller group and wind-up roll, the input terminal and the 3rd roller of the 4th roller group are provided on the winder The output terminal connection of cylinder group.
A kind of Polyimide film preparation device of the utility model, the second roller group include upper roller group and lower roll Cylinder group, the upper roller group and the dislocation of lower roller group are composed, and institute is around film shape between the upper roller group and lower roller group Into continuous V-arrangement angle, the heating unit is left infrared heating plate, and the left infrared heating plate is arranged on V-arrangement angle It is interior, and every group of left infrared heating plate is parallel with plane where adjacent film.
A kind of Polyimide film preparation device of the utility model further includes supporting rack, the left infrared heating plate It is fixedly mounted on support frame as described above.
A kind of Polyimide film preparation device of the utility model, the imination top are provided with exhausting dress It puts, the bottom input end of the extractor fan is inserted into imidization working chamber.
A kind of Polyimide film preparation device of the utility model, the bottom of the casting device are provided with recycling bins, The top of the recycling bins, which is provided with, picks and places mouth, picks and places mouth and is communicated with curtain coating working chamber.
A kind of Polyimide film preparation device of the utility model, it is described to be cast working chamber, imidization working chamber and answer Power intracavitary is both provided with thermocouple, and the thermocouple is connected with microcontroller.
The beneficial effects of the utility model are compared with prior art:By above-mentioned setting, the wind of upper air-heater blowout and The wind of lower air-heater blowout respectively by becoming more uniform and stable after the processing of upper static pressure processor and lower static pressure processor, The uniformity of hot wind is improved, while improves heat exchanger effectiveness;And polyamic acid solution constant can be made by gear wheel metering pump It flows on transmission steel band, improves Polyamic Acid Film thickness evenness, improve use reliability;Simultaneously by stress stove to polyamides Imines film eliminate the processing of internal stress, effectively can reduce or eliminate the internal stress of Kapton, avoid film Occur the situation of warpage, deformation, contraction and cracking in use, improve practicability.
Description of the drawings
Fig. 1 is the structure diagram of the utility model;
Fig. 2 is the structure diagram of the utility model transmission steel band;
It is marked in attached drawing:1st, casting device;2nd, imination;3rd, winder;4th, left-hand rotation roller;5th, right-hand rotation roller;6th, demoulding Roller;7th, the first roller group;8th, steel band is transmitted;9th, solution reservoir;10th, communicating pipe;11st, the second roller group;12nd, upper air-heater;13、 Lower air-heater;14th, upper static pressure processor;15th, lower static pressure processor;16th, upper air outlet;17th, lower air outlet;18th, metering gear Pump;19th, it is cast mouth scraper plate;20th, stress stove;21st, third roll group;22nd, right infrared heating plate;23rd, the 4th roller group;24、 Wind-up roll;25th, upper roller group;26th, lower roller group;27th, left infrared heating plate;28th, supporting rack;29th, extractor fan;30th, return Receive case;31st, thermocouple;32nd, microcontroller.
Specific embodiment
With reference to the accompanying drawings and examples, specific embodiment of the present utility model is described in further detail.Below Embodiment is not intended to limit the scope of the present invention for illustrating the utility model.
As shown in Figure 1 to Figure 2, a kind of Polyimide film preparation device of the utility model, including casting device, imines Makeup is put and winder, and curtain coating working chamber and imidization working chamber, stream are respectively arranged with inside casting device and imination Prolong and left-hand rotation roller, right-hand rotation roller, demoulding roller and the first roller group are provided in working chamber, annular biography is provided on left-hand rotation roller and right-hand rotation roller Send steel band that can simultaneously drive annular transmission steel band movement, demoulding roller is mounted on the lower section of right-hand rotation roller, and the top of casting device is provided with Solution reservoir, the bottom of solution reservoir are provided with communicating pipe, and the bottom of communicating pipe stretches to curtain coating work from above casting device Make intracavitary, imidization intracavitary is provided with the second roller group and heating unit, the input terminal of the second roller group and the first roller group Output terminal connects;Air-heater and lower air-heater are further included, the bottom output terminal of upper air-heater is provided with static pressure processor, on The bottom output terminal of static pressure processor is stretched to from the upper left of casting device inside casting device, and the top of lower air-heater is defeated Outlet is provided with lower static pressure processor, and the top of lower static pressure processor is stretched to from the lower right of casting device in casting device Portion, the top right side and bottom left side of casting device are respectively arranged with air outlet and lower air outlet;Further include gear wheel metering pump, Gear wheel metering pump connection is provided with curtain coating mouth scraper plate, curtain coating mounted on the bottom of communicating pipe, the bottom output terminal of gear wheel metering pump Mouth scraper plate is located at the top of right-hand rotation roller;Stress stove is further included, stress stove is internally provided with stress chamber, and stress chamber is internally provided with Third roll group and right infrared heating plate, the input terminal of third roll group are connected with the output terminal of the second roller group, winder On be provided with the 4th roller group and wind-up roll, the input terminal of the 4th roller group is connected with the output terminal of third roll group;By upper Setting is stated, buffer subsystem, the wind and lower air-heater of upper air-heater blowout are both provided in upper static pressure processor and lower static pressure processor The wind of blowout by becoming more uniform and stable after the processing of upper static pressure processor and lower static pressure processor, improves hot wind respectively Uniformity, while improve heat exchanger effectiveness;And flow to transmission by what gear wheel metering pump can make polyamic acid solution constant On steel band, Polyamic Acid Film thickness evenness is improved, improves use reliability;Simultaneously by stress stove to Kapton Eliminate the processing of internal stress, effectively can reduce or eliminate the internal stress of Kapton, film is avoided to use Occur the situation of warpage, deformation, contraction and cracking in journey, improve practicability.
A kind of Polyimide film preparation device of the utility model, the second roller group include upper roller group and lower roller Group, upper roller group and the dislocation of lower roller group are composed, and institute forms continuous V-arrangement around film between upper roller group and lower roller group Angle, heating unit are left infrared heating plate, and left infrared heating plate is arranged in V-arrangement angle, and every group of left infrared ray Heating plate is parallel with plane where adjacent film;By above-mentioned setting, left infrared heating plate is protected with plane where film Maintain an equal level row, it is ensured that the imidization efficiency of film is homogeneous, and left infrared heating plate can be respectively controlled, imidization Cheng Zhong, the imidizate effect that the variation of isothermal gradient obtains are preferable.
A kind of Polyimide film preparation device of the utility model further includes supporting rack, left infrared heating plate dismounting On supporting rack;It by above-mentioned setting, is fixed to doing infrared heating plate, ensures heating uniformity, can also incited somebody to action Left infrared heating plate unloads carry out repair and replacement down.
A kind of Polyimide film preparation device of the utility model, imination top are provided with extractor fan, take out The bottom input end of wind apparatus is inserted into imidization working chamber;It is sub- by polyamic acid imines chemical conversion polyamides by above-mentioned setting The generation of water byproduct molecule is had in amine, since the formation of hydrone can influence the planarization of Kapton, passes through exhausting An environment under low pressure can be made in imidization working chamber by device, reacted the gas of generation and can be extracted rapidly, improve polyamides The quality of imines film.
A kind of Polyimide film preparation device of the utility model, the bottom of casting device are provided with recycling bins, recycling The top of case, which is provided with, picks and places mouth, picks and places mouth and is communicated with curtain coating working chamber;It, can be by recycling bins to dried by above-mentioned setting The solution generated in journey carries out recycling, has saved resource.
A kind of Polyimide film preparation device of the utility model, curtain coating working chamber, imidization working chamber and stress chamber Thermocouple is inside both provided with, thermocouple is connected with microcontroller;By above-mentioned setting, because temperature gives birth to Kapton The influence of production is extremely important, and the property that temperature does not easily cause Kapton precisely changes, and can pass through three groups of heat Galvanic couple goes the temperature of sensing curtain coating working chamber, imidization working chamber and stress intracavitary respectively, then by temperature in the form of a signal Microcontroller is transferred to, then temperature is adjusted by heating unit and radiator, improves use reliability.
A kind of Polyimide film preparation device of the utility model, right-hand rotation roller, demoulding roller, the first roller group, the second roller Cylinder group, third roll group, the 4th roller group and wind-up roll are driven by servomotor, and servomotor is turned with synchronizing speed It is dynamic, ensure that film is constantly in the state of tensioning.
A kind of Polyimide film preparation device of the utility model, left infrared heating plate and right infrared heating plate are equal The film closed on for single-side heating structure, heating surface direction.
A kind of Polyimide film preparation device of the utility model, it is at work, first before above-mentioned action is completed The position of user's needs is first moved into, the electrical equipment on device is electrically connected with three-phase electricity, the polyamides in solution reservoir Amino acid solution flows out to the right side input terminal of transmission steel band, gear wheel metering pump through communicating pipe and gear wheel metering pump from curtain coating mouth scraper plate Ensure the outflow of polyamic acid solution constant, so as to ensure that the uniform of film thickness, polyamic acid is run on transmission steel plate One week, become self-supporting film structure, upper static pressure processor and the processing of lower static pressure by the drying of upper air-heater and lower air-heater Device makes wind more uniformly and stably export, and solution gradually volatilizees, and increases drying effect, recycling bins can be to generating in drying process Solution recycled, then Polyamic Acid Film leaves transmission steel band by demoulding roller demoulding, by the output of the first roller group The input terminal of end into the second roller group is entered in imidization working chamber, and left infrared heating plate carries out Polyamic Acid Film The heating of isothermal gradient variation, makes it be increasingly becoming Kapton, extractor fan makes imidization working chamber into low-voltage ring Border state is conducive to reaction residual gas and is quickly extracted out, and then Kapton is exported from the output terminal of the second roller group Then enter stress chamber from the input terminal of third roll group, in stress intracavitary, right infrared heating plate to Kapton into Row heating eliminates internal stress processing, and making Kapton, performance is more excellent in use, and then Kapton is from the The output terminal output of three roller groups enters to winder from the input terminal of the 4th roller group, and wind-up roll carries out Kapton Winding is handled, and is needed when just start-up operation manually or machinery carries out film traction and makes thinfilms in demoulding roller, the On one roller group, the second roller group, third roll group, the 4th roller group and wind-up roll, Polyimide film preparation device afterwards It can continuous work.
The above is only the preferred embodiment of the utility model, it is noted that for the common skill of the art For art personnel, on the premise of the utility model technical principle is not departed from, several improvement and modification can also be made, these change The scope of protection of the utility model is also should be regarded as into modification.

Claims (6)

1. a kind of Polyimide film preparation device, including casting device(1), imination(2)And winder(3), it is described Casting device(1)And imination(2)Inside is respectively arranged with curtain coating working chamber and imidization working chamber, is cast in working chamber It is provided with left-hand rotation roller(4), right-hand rotation roller(5), demoulding roller(6)With the first roller group(7), left-hand rotation roller(4)With right-hand rotation roller(5)Upper setting There is annular transmission steel band(8)And annular transmission steel band can be driven(8)It is mobile, demoulding roller(6)Mounted on right-hand rotation roller(5)Lower section, Casting device(1)Top be provided with solution reservoir(9), solution reservoir(9)Bottom be provided with communicating pipe(10), communicating pipe (10)Bottom from casting device(1)Top stretch to curtain coating working chamber in, imidization intracavitary be provided with the second roller group and Heating unit, the second roller group(11)Input terminal and the first roller group(7)Output terminal connection;It is characterized in that, it further includes Upper air-heater(12)With lower air-heater(13), the upper air-heater(12)Bottom output terminal be provided with static pressure processor (14), upper static pressure processor(14)Bottom output terminal from casting device(1)Upper left stretch to casting device(1)It is interior Portion, the lower air-heater(13)Top output port be provided with lower static pressure processor(15), the lower static pressure processor(15)'s Top is from casting device(1)Lower right stretch to casting device(1)Inside, casting device(1)Top on the right side of and bottom Left side is respectively arranged with air outlet(16)With lower air outlet(17);Further include gear wheel metering pump(18), the gear wheel metering pump (18)Connection is mounted on communicating pipe(10)Bottom, gear wheel metering pump(18)Bottom output terminal be provided with curtain coating mouth scraper plate (19), the curtain coating mouth scraper plate(19)Positioned at right-hand rotation roller(5)Top;Further include stress stove(20), the stress stove(20)'s Stress chamber is internally provided with, stress chamber is internally provided with third roll group(21)With right infrared heating plate(22), the described 3rd Roller group(21)Input terminal and the second roller group(11)Output terminal connection, the winder(3)On be provided with the 4th roller Group(23)And wind-up roll(24), the 4th roller group(23)Input terminal and third roll group(21)Output terminal connection.
A kind of 2. Polyimide film preparation device as described in claim 1, which is characterized in that the second roller group(11) Including upper roller group(25)With lower roller group(26), the upper roller group(25)With lower roller group dislocation be composed, it is described on Roller group(25)With lower roller group(26)Between institute form continuous V-arrangement angle around film, the heating unit is left infrared ray Heating plate(27), the left infrared heating plate(27)It is arranged in V-arrangement angle, and every group of left infrared heating plate(27) It is parallel with plane where adjacent film.
3. a kind of Polyimide film preparation device as claimed in claim 2, which is characterized in that further include supporting rack(28), The left infrared heating plate is fixedly mounted on support frame as described above(28)On.
A kind of 4. Polyimide film preparation device as claimed in claim 3, which is characterized in that the imination(2) Top is provided with extractor fan(29), the extractor fan(29)Bottom input end be inserted into imidization working chamber.
A kind of 5. Polyimide film preparation device as claimed in claim 4, which is characterized in that casting device(1)Bottom It is provided with recycling bins(30), the recycling bins(30)Top be provided with and pick and place mouth, pick and place mouth and communicated with curtain coating working chamber.
6. a kind of Polyimide film preparation device as claimed in claim 5, which is characterized in that the curtain coating working chamber, Asia Amination working chamber and stress intracavitary are both provided with thermocouple(31), the thermocouple(31)And microcontroller(32)Connection.
CN201721105976.0U 2017-08-23 2017-08-30 A kind of Polyimide film preparation device Expired - Fee Related CN207388127U (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN2017210661705 2017-08-23
CN201721066170 2017-08-23

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Publication Number Publication Date
CN207388127U true CN207388127U (en) 2018-05-22

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CN201721105976.0U Expired - Fee Related CN207388127U (en) 2017-08-23 2017-08-30 A kind of Polyimide film preparation device

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CN (1) CN207388127U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116474566A (en) * 2023-05-26 2023-07-25 安徽富博新材有限公司 Preparation device for thermoplastic polyimide composite film and processing technology thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116474566A (en) * 2023-05-26 2023-07-25 安徽富博新材有限公司 Preparation device for thermoplastic polyimide composite film and processing technology thereof
CN116474566B (en) * 2023-05-26 2023-09-19 安徽富博新材有限公司 Preparation device for thermoplastic polyimide composite film and processing technology thereof

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CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20180522

Termination date: 20180830