A kind of paver with additive addition and material stirring function
Technical field
The utility model belongs to paver technical field, and being specifically related to one kind has the function of additive addition and stirring work(
The paver of energy.
Background technology
In recent years with the continuous extension of the continuous improvement and service life required highway technology, traditional road surface material
Material has been difficult the requirement of mating formation for meeting Longspan Bridge and special expressway surface.Therefore the new paving material of a batch and construction work
Skill is just in a certain range of popularization and application.The utility model structure is exactly to meet requirement, promotes pavement quality,
Productivity is improved, saves human resources and cost.
It is domestic at present this field corollary equipment it is seldom.Most equipment special train is special, the addition of new material with
Laying equipment separates, and new material cannot efficiently use, it is impossible to meet the new technological process of mixture, the quality for causing road surface is hidden
Suffer from.Its production cost is high, it is desirable to provide additional power source, productivity ratio are relatively low.
Utility model content
The purpose of the utility model is to overcome above-mentioned deficiency of the prior art, provide it is a kind of have additive addition and
The paver of agitating function.The paver avoids addition, stirring and the paver phase separation of additive, effectively by additive
It sprays and the material stirring that paves integrates, effectively incorporate resource, improve pavement spread efficiency, it is ensured that road surface
Spreading quality.
To achieve the above object, the technical solution adopted in the utility model is:One kind has the function of additive addition and object
Expect the paver of agitating function, it is characterised in that:Spray including being used for the material spraying additive that paves on scraper plate feeder
Spill device and the agitating device for being stirred to the material that paves for being sprayed with additive, the flusher and the stirring
Device is laid in the top of the scraper plate feeder, and is laid successively along the conveying direction of the scraper plate feeder, described
Flusher and agitating device are installed in paver rack.
A kind of above-mentioned paver with additive addition and material stirring function, it is characterised in that:It is described to stir
Mixing device includes agitating roller and for driving the stirring power device that the agitating roller rotates, the length direction of the agitating roller with
The conveying direction of the scraper plate feeder is perpendicular, and multiple cutter heads for being used to stir material are provided on the agitating roller.
A kind of above-mentioned paver with additive addition and material stirring function, it is characterised in that:It is described to stir
Mixing power set includes hydraulic drive motor, big sprocket wheel and for driving the minor sprocket that the agitating roller rotates, the big sprocket wheel
On the output shaft of the hydraulic drive motor, the big sprocket wheel is connected with the minor sprocket by driving chain, institute
One end that minor sprocket is mounted on the agitating roller is stated, one end of the agitating roller is rotatably connected on the left side wallboard of paver rack
On, the other end of the agitating roller is rotatably connected on the right side wallboard of paver rack.
A kind of above-mentioned paver with additive addition and material stirring function, it is characterised in that:It is described to stir
It mixes power set and further includes hydraulic control circuit for being controlled hydraulic drive motor, the hydraulic control circuit includes
Auxiliary pump and filter, the oil inlet of the auxiliary pump are connected by the first oil circuit with fuel tank, and the oil outlet of the auxiliary pump leads to
The oil inlet for crossing the second oil circuit and filter connects, and the oil outlet of the filter passes through the 3rd oil circuit and hydraulic drive motor
Oil inlet is attached, and the oil outlet of the hydraulic drive motor is connected by the 4th oil circuit with fuel tank, the 3rd oil circuit with
The tie point position of oil relief pressure valve and speed governing valve parallel with one another, the speed governing valve and the 3rd oil circuit is provided between fuel tank
Between the hydraulic drive motor and the oil relief pressure valve.
A kind of above-mentioned paver with additive addition and material stirring function, it is characterised in that:The spray
Spilling device includes the left incubator for storing additive and right incubator and for the left spray line of spraying additive and the right side
Spray line, the left incubator are arranged on the left side wallboard of paver rack, and the right incubator is arranged on paver rack
Right side wallboard on, the left spray line and right spray line are laid along perpendicular to the conveying direction of scraper plate feeder, the left side
The bottom of spray line and the bottom of right spray line are both provided with multiple spray nozzles.
A kind of above-mentioned paver with additive addition and material stirring function, it is characterised in that:The spray
Spill device further include left sprinkling transport system for left incubator to be connected with left spray line and for by right incubator with
The right sprinkling transport system of right spray line connection;The left sprinkling transport system includes left sprinkling motor, left spray pump, first left side
Delivery pipe, the second left delivery pipe and left three-way ball valve, the input shaft of the power output shaft and left spray pump of the left sprinkling motor
It is connected, one end of the first left delivery pipe is connected with the liquid outlet of left incubator, the other end of the first left delivery pipe
It is connected with the inlet of left sprinkling motor, one end of the second left delivery pipe is connected with the liquid outlet of left sprinkling motor, described
The other end of second left delivery pipe is connected with one end of left three-way ball valve, and second port of the left three-way ball valve passes through
Three left delivery pipes are connected with left spray line, and the 3rd port of the left three-way ball valve passes through left overflow pipe and left incubator
Liquid return hole is connected, and left overflow valve is equipped on the left overflow pipe, and left electronic cut-off is equipped in the 3rd left delivery pipe
Valve;The right sprinkling transport system includes right sprinkling motor, right spray pump, the first right delivery pipe, the second right delivery pipe and the right side three
Pass ball valve, the power output shaft of the right sprinkling motor are connected with the input shaft of right spray pump, the first right delivery pipe
One end is connected with the liquid outlet of right incubator, and the other end of the first right delivery pipe is connected with the inlet of right sprinkling motor,
One end of the second right delivery pipe is connected with the liquid outlet of right sprinkling motor, the other end and the right side three of the second right delivery pipe
One end of pass ball valve is connected, and second port of the right three-way ball valve is connected by the 3rd right delivery pipe with right spray line
It connects, the 3rd port of the right three-way ball valve is connected by right overflow pipe with the liquid return hole of right incubator, the right overflow
Right overflow valve on pipe is installed, right electric check valve is installed in the 3rd right delivery pipe.
A kind of above-mentioned paver with additive addition and material stirring function, it is characterised in that:The spray
It spills device and further includes monitoring system, the monitoring system includes detecting the left flow of the 3rd left delivery pipe inner additive flow
Sensor, for detect the 3rd right delivery pipe inner additive flow right flow sensor, for detecting liquid level in left incubator
Left liquid level gauge, for detecting the right liquid level gauge of liquid level in right incubator, for detect it is left heat preservation the temperature inside the box left thermometer
With for detect it is right heat preservation the temperature inside the box right thermometer and for receive the left flow sensor, right flow sensor,
Left liquid level gauge, right liquid level gauge, left thermometer and right thermometer export the monitor controller of signal, the left flow sensor, the right side
The input terminal phase of flow sensor, left liquid level gauge, right liquid level gauge, left thermometer and right thermometer with the monitor controller
It connects, the output of the monitor controller is terminated with showing the liquid level of the 3rd left delivery pipe inner additive flow, left incubator
Left alarm with the left display of temperature and for alarming when the liquid level of left incubator and temperature are more than limit value;
The output terminal of the monitor controller be further connected with for show the 3rd right delivery pipe inner additive flow, right incubator liquid level and
The right display of temperature and the right alarm for alarming when the liquid level of right incubator and temperature are more than limit value.
A kind of above-mentioned paver with additive addition and material stirring function, it is characterised in that:It further includes
For the feed control device how much controlled inlet amount, the feed control device is located at the flusher away from stirring
Mix the one side of device.
A kind of above-mentioned paver with additive addition and material stirring function, it is characterised in that:It is described into
Expect that control device is included along the adjustable plate and apron block laid perpendicular to the conveying direction of scraper plate feeder, the adjustable plate and gear
Panel seat is respectively positioned on the top of scraper plate feeder, and one end of the apron block is connected with the left side wallboard of paver rack, described
The other end of apron block is connected with the right side wallboard of paver rack, and multiple vertical adjustment holes are offered on the apron block,
Multiple vertical adjustment holes are laid along the length direction interval of the apron block, and the adjustable plate is pacified by multiple adjusting bolts
On the apron block, multiple adjusting bolts connect one to one with multiple vertical adjustment holes.
The utility model has the following advantages compared with prior art:
1st, the structure design of the utility model is simple, easy to install.
2nd, the utility model realizes the integration utilization of resource, makes its multiple equipment intensive in an equipment.
3rd, the utility model can realize multifunctional usage, and all devices are removed into another equipment, save construction cost
With.
4th, the utility model power resources are in the Hydraulic Elements on host, it is no longer necessary to power source be provided separately.
5th, the mixing speed of the agitating device of the utility model is adjusted, and the uninterrupted of flusher is adjusted, charging
The inlet amount of control device is adjusted.
6th, the agitating device of the utility model can secondary agitation material, be suitable for the various materials of below 30mm.
Below by drawings and examples, the technical solution of the utility model is described in further detail.
Description of the drawings
Fig. 1 is the structure diagram of the utility model.
Fig. 2 shows for the laying relation of the utility model feed control device, flusher and agitating device on paver
It is intended to.
Fig. 3 is the enlarged drawing at A in Fig. 2.
Fig. 4 is the structure diagram of the utility model agitating device.
Fig. 5 is the structure chart of the hydraulic control circuit of stirring power device in the utility model agitating device.
Fig. 6 is the structure diagram of the utility model flusher.
Fig. 7 is the schematic block circuit diagram of the utility model flusher monitoring system.
Reference sign:
1-scraper plate feeder;3-feed control device;3-1-adjustable plate;
3-2-apron block;3-3-vertical adjustment hole;3-4-adjusting bolt;
4-flusher;4-1-left incubator;4-2-right incubator;
4-3-left spray line;4-4-right spray line;4-5-left sprinkling motor;
4-6-left spray pump;The left delivery pipe of 4-7-the first;The left delivery pipe of 4-8-the second;
4-9-left three-way ball valve;4-10-left overflow pipe;4-11-left overflow valve;
The left delivery pipes of 4-12-the 3rd;4-13-left electric check valve;4-14-left flow sensor;
4-15-right sprinkling motor;4-16-right spray pump;The right delivery pipe of 4-17-the first;
The right delivery pipe of 4-18-the second;4-19-right three-way ball valve;4-20-right overflow pipe;
4-21-right overflow valve;The right delivery pipes of 4-22-the 3rd;4-23-right electric check valve;
4-24-right flow sensor;4-25-left liquid level gauge;4-26-left thermometer;
4-27-monitor controller;4-28-right liquid level gauge;4-29-right thermometer;
4-30-left display;4-31-right display;4-32-left alarm;
4-33-right alarm;5-agitating device;5-1-agitating roller;
5-2-stirring power device;5-2-1-hydraulic drive motor;5-2-2-big sprocket wheel;
5-2-3-minor sprocket;5-2-4-driving chain;5-2-5-auxiliary pump;
5-2-6-filter;5-2-7-oil relief pressure valve;5-2-8-speed governing valve;
The oil circuits of 5-2-9-first;The oil circuits of 5-2-10-second;The oil circuits of 5-2-11-the 3rd;
5-2-12-fuel tank;The oil circuits of 5-2-13-the 4th;5-3-cutter head;
5-4-square shaft bearing;5-5-self-aligning bearing;6-spiral distributor;
7-left side wallboard;8-right side wallboard.
Specific embodiment
A kind of paver with additive addition and material stirring function as depicted in figs. 1 and 2, the paver
Including engine, transmission system, walking mechanism, feeding system, management system, vehicle frame, tune possessed by common paver
Flat large arm, screed and automatic horizontal control system etc., in the present embodiment, which further includes and is used in addition to above-mentioned composition
The flusher 4 of the material spraying additive that paves on scraper plate feeder 1 and for the material that paves to being sprayed with additive
The agitating device 5 being stirred, the flusher 4 and the agitating device 5 are laid in the upper of the scraper plate feeder 1
Side, and laid successively along the conveying direction of the scraper plate feeder 1, the flusher 4 and agitating device 5 are installed in stand
In paving machine rack.
In the present embodiment, which is sprayed onto asphalt paving material by asphalt additive at work, by flusher 4
On, the asphalt paving material for being sprayed with asphalt additive is delivered to 5 corresponding position of agitating device by scraper plate feeder 1, described to stir
It mixes device 5 effectively to stir the asphalt paving material for being sprayed with asphalt additive, makes asphalt additive and asphalt paving material
It is uniformly mixed, the asphalt paving material after stirring evenly is transported to spiral distributor 6 to pave.
In the present embodiment, which avoids addition, stirring and the paver phase separation of additive, will effectively add
Agent is sprayed and the material stirring that paves integrates, and is effectively incorporated resource, is improved pavement spread efficiency, it is ensured that road
The spreading quality in face.
As shown in Figure 2 and Figure 4, the agitating device 5 includes agitating roller 5-1 and for the agitating roller 5-1 to be driven to rotate
Stirring power device 5-2, the length direction of the agitating roller 5-1 and the conveying direction of the scraper plate feeder 1 are perpendicular, institute
It states and multiple cutter head 5-3 for being used to stir material is provided on agitating roller 5-1.
In the present embodiment, the agitating device 5 drives agitating roller 5-1 to turn at work, by stirring power device 5-2
Dynamic, the agitating roller 5-1 is in the rotation by multiple cutter head 5-3 for being disposed thereon to being sprayed with the drip of asphalt additive
Green grass or young crops, which paves, expects effectively to be stirred.
As shown in figure 4, the stirring power device 5-2 includes hydraulic drive motor 5-2-1, big sprocket wheel 5-2-2 and is used for
Minor sprocket 5-2-3, the big sprocket wheel 5-2-2 that the agitating roller 5-1 is rotated is driven to be mounted on the hydraulic drive motor 5-2-1
Output shaft on, the big sprocket wheel 5-2-2 is connected with the minor sprocket 5-2-3 by driving chain 5-2-4, the minor sprocket
5-2-3 is mounted on one end of the agitating roller 5-1, and one end of the agitating roller 5-1 is rotatably connected on the left side of paver rack
On wallboard 7, the other end of the agitating roller 5-1 is rotatably connected on the right side wallboard 8 of paver rack.
In the present embodiment, the stirring power device 5-2 drives big chain at work, by hydraulic drive motor 5-2-1
It takes turns 5-2-2 to rotate, the big sprocket wheel 5-2-2 delivers power to minor sprocket 5-2-3, the chainlet by driving chain 5-2-4
Taking turns 5-2-3 drives agitating roller 5-1 to rotate, and then stirs the material that paves by cutter head 5-3.Wherein, one end of the agitating roller 5-1
It is connected to by square shaft bearing 5-4 on the left side wallboard 7 of paver rack, the other end of the agitating roller 5-1 passes through aligning
Bearing 5-5 is connected on the right side wallboard 8 of paver rack.
As shown in figure 5, the stirring power device 5-2 further includes what hydraulic drive motor 5-2-1 was controlled
Hydraulic control circuit, the hydraulic control circuit include auxiliary pump 5-2-5 and filter 5-2-6, the auxiliary pump 5-2-5 into
Hydraulic fluid port is connected by the first oil circuit 5-2-9 with fuel tank 5-2-12, and the oil outlet of the auxiliary pump 5-2-5 passes through the second oil circuit 5-2-
10 are connected with the oil inlet of filter 5-2-6, and the oil outlet of the filter 5-2-6 is driven by the 3rd oil circuit 5-2-11 and hydraulic pressure
The oil inlet of dynamic motor 5-2-1 is attached, the oil outlet of the hydraulic drive motor 5-2-1 by the 4th oil circuit 5-2-13 with
Fuel tank 5-2-12 connections are provided with oil relief pressure valve 5- parallel with one another between the 3rd oil circuit 5-2-11 and fuel tank 5-2-12
The tie point of 2-7 and speed governing valve 5-2-8, the speed governing valve 5-2-8 and the 3rd oil circuit 5-2-11 are located at the hydraulic-driven
Between motor 5-2-1 and the oil relief pressure valve 5-2-7.
As shown in Figure 2 and Figure 6, the flusher 4 is included for the left incubator 4-1 for storing additive and right incubator
The 4-2 and left spray line 4-3 and right spray line 4-4 for spraying additive, the left incubator 4-1 are arranged on paver
On the left side wallboard 7 of rack, the right incubator 4-2 is arranged on the right side wallboard 8 of paver rack, the left spray line 4-
3 and right spray line 4-4 is laid along perpendicular to the conveying direction of scraper plate feeder 1, the bottom of the left spray line 4-3 and right spray
The bottom for spilling pipe 4-4 is both provided with multiple spray nozzles.
In the present embodiment, when in use, the additive in the left incubator 4-1 enters left sprinkling to the flusher 4
Pipe 4-3, then sprayed by the spray nozzle on left spray line 4-3, the additive in the right incubator 4-2 enters right spray line 4-
4, then sprayed by the spray nozzle on right spray line 4-4.
As shown in fig. 6, the flusher 4 further includes the left spray for left incubator 4-1 to be connected with left spray line 4-3
Spill transport system and the right sprinkling transport system for right incubator 4-2 to be connected with right spray line 4-4.
As shown in fig. 6, the left sprinkling transport system includes left sprinkling motor 4-5, left spray pump 4-6, the first left conveying
Pipe 4-7, the second left delivery pipe 4-8 and left three-way ball valve 4-9, the power output shaft and left spray pump of the left sprinkling motor 4-5
The input shaft of 4-6 is connected, and one end of the first left delivery pipe 4-7 is connected with the liquid outlet of left incubator 4-1, and described first
The other end of left delivery pipe 4-7 is connected with the inlet of left sprinkling motor 4-5, one end and a left side of the second left delivery pipe 4-8
The liquid outlet connection of motor 4-5 is sprayed, the other end of the second left delivery pipe 4-8 is connected with one end of left three-way ball valve 4-9
It connects, second port of the left three-way ball valve 4-9 is connected by the 3rd left delivery pipe 4-12 with left spray line 4-3, described
The 3rd port of left three-way ball valve 4-9 is connected by left overflow pipe 4-10 with the liquid return hole of left incubator 4-1, described left excessive
Left overflow valve 4-11 on flow tube 4-10 is installed, left electric check valve 4-13 is installed on the 3rd left delivery pipe 4-12.
In the present embodiment, the left sprinkling transport system when in use, i.e., is started to work when paver starts, electronic section left
Only valve 4-13 obtains electric-opening, and the scraper plate feeder 1 of paver is run, and passes through motor of connecting and left sprinkling motor 4-5 is driven to start
Operating, the left sprinkling motor 4-5 drive left spray pump 4-6 work, the additive in left incubator 4-1 are made to pass sequentially through first
Left delivery pipe 4-7, the second left left delivery pipe 4-12 of delivery pipe 4-8 and the 3rd are delivered to left spray line 4-3, and pass through left overflow valve
4-11 and left overflow pipe 4-10, makes the additive overflowed be back to left incubator 4-1.
As shown in fig. 6, the right sprinkling transport system is defeated including right sprinkling motor 4-15, right spray pump 4-16, first right side
Send pipe 4-17, the second right delivery pipe 4-18 and right three-way ball valve 4-19, the power output shaft of the right sprinkling motor 4-15 and the right side
The input shaft of spray pump 4-16 is connected, and one end of the first right delivery pipe 4-17 is connected with the liquid outlet of right incubator 4-2,
The other end of the first right delivery pipe 4-17 is connected with the inlet of right sprinkling motor 4-15, the second right delivery pipe 4-18
One end be connected with the liquid outlet of right sprinkling motor 4-15, the other end and right three-way ball valve 4- of the second right delivery pipe 4-18
19 one end is connected, and second port of the right three-way ball valve 4-19 passes through the 3rd right delivery pipe 4-22 and right spray line 4-
4 are connected, the liquid return hole phase that the 3rd port of the right three-way ball valve 4-19 passes through right overflow pipe 4-20 and right incubator 4-2
It connects, right overflow valve 4-21 is installed on the right overflow pipe 4-20, be equipped on the 3rd right delivery pipe 4-22 right electronic
Shut-off valve 4-23.
In the present embodiment, the right sprinkling transport system when in use, i.e., is started to work when paver starts, electronic section right
Only valve 4-23 obtains electric-opening, and the scraper plate feeder 1 of paver is run, and passes through motor of connecting and right sprinkling motor 4-15 is driven to start
Operating, and pass through right sprinkling motor 4-15 and drive right spray pump 4-16 work, pass sequentially through the additive in right incubator 4-2
First right delivery pipe 4-17, the second right right delivery pipe 4-22 of delivery pipe 4-18 and the 3rd are delivered to right spray line 4-4, and pass through the right side
Overflow valve 4-21 and right overflow pipe 4-20, makes the additive overflowed be back to right incubator 4-2.
As shown in fig. 7, the flusher 4 further includes monitoring system, the monitoring system includes detecting the 3rd left side
The left flow sensor 4-14 of delivery pipe 4-12 inner additive flows, for detect the 3rd right delivery pipe 4-22 inner additive flows
Right flow sensor 4-24, for detecting the left liquid level gauge 4-25 of liquid level in left incubator 4-1, for detecting right incubator 4-
The right liquid level gauge 4-28 of liquid level in 2, for detecting in left incubator 4-1 the left thermometer 4-26 of temperature and for detecting right heat preservation
In case 4-2 the right thermometer 4-29 of temperature and for receive the left flow sensor 4-14, right flow sensor 4-24,
Left liquid level gauge 4-25, right liquid level gauge 4-28, left thermometer 4-26 and right thermometer 4-29 export the monitor controller 4-27 of signal,
The left flow sensor 4-14, right flow sensor 4-24, left liquid level gauge 4-25, right liquid level gauge 4-28, left thermometer 4-26
Connect with input terminals of the right thermometer 4-29 with the monitor controller 4-27, the output termination of the monitor controller 4-27
The 3rd left delivery pipe 4-12 inner additives flow of display, the liquid level of left incubator 4-1 and the left display 4-30 of temperature are useful for,
And the left alarm 4-32 for alarming when the liquid level of left incubator 4-1 and temperature are more than limit value;The monitoring control
The output terminal of device 4-27 processed is further connected with to show the liquid level of the 3rd right delivery pipe 4-22 inner additives flow, right incubator 4-2
The right side with the right display 4-31 of temperature and for alarming when the liquid level of right incubator 4-2 and temperature are more than limit value
Alarm 4-33.
In the present embodiment, by setting monitoring system, can to the flow of the additive exported out of left incubator 4-1,
And the liquid level in left incubator 4-1 and temperature are effectively monitored, meanwhile, it also can be to defeated out of right incubator 4-2
The additive flow that goes out and the liquid level in right incubator 4-2 and temperature are effectively monitored.
As depicted in figs. 1 and 2, which further includes the feed control device 3 how much controlled inlet amount,
The feed control device 3 is located at the one side of the flusher 4 away from agitating device 5.
In the present embodiment, by setting feed control device 3, the size of inlet amount can be adjusted at any time, meet construction production
Amount.
With reference to Fig. 2 and Fig. 3, the feed control device 3 is included along perpendicular to the laying of the conveying direction of scraper plate feeder 1
Adjustable plate 3-1 and apron block 3-2, the adjustable plate 3-1 and apron block 3-2 are respectively positioned on the top of scraper plate feeder 1, the baffle
Seat one end of 3-2 is connected with the left side wallboard 7 of paver rack, the other end and the paver rack of the apron block 3-2
Right side wallboard 8 is connected, and multiple vertical adjustment hole 3-3, multiple vertical adjustment hole 3-3 are offered on the apron block 3-2
It is laid along the length direction interval of the apron block 3-2, the adjustable plate 3-1 is mounted on described by multiple adjusting bolt 3-4
On apron block 3-2, multiple adjusting bolt 3-4 connect one to one with multiple vertical adjustment hole 3-3.
In the present embodiment, the feed control device 3 at work, by adjusting the adjusting bolt 3-4 with its phase
Position on corresponding vertical adjustment hole 3-3, and then the high and low position of adjustable plate 3-1 is adjusted, so as to inlet amount
Size is effectively adjusted.
The above is only the preferred embodiment of the utility model, not the utility model imposed any restrictions, every
According to the utility model technical spirit to above example made it is any it is simple modification, change and equivalent structure transformation, still
Belong in the protection domain of technical solutions of the utility model.