CN207371434U - A kind of small-sized batch mixer - Google Patents
A kind of small-sized batch mixer Download PDFInfo
- Publication number
- CN207371434U CN207371434U CN201721368555.7U CN201721368555U CN207371434U CN 207371434 U CN207371434 U CN 207371434U CN 201721368555 U CN201721368555 U CN 201721368555U CN 207371434 U CN207371434 U CN 207371434U
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- China
- Prior art keywords
- shaft
- side neck
- deceleration device
- mixing machine
- batch mixer
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Abstract
The utility model discloses a kind of small-sized batch mixers, including rack, power set, deceleration device, mixing machine and for control power set operate control circuit, the power set and deceleration device are arranged in rack, bearing block is additionally provided in rack, shaft is provided in bearing block, mixing machine is arranged in shaft；The output shaft of power set is coupled with the speed reducing input of deceleration device by first shaft coupling, and the reducing output shaft of deceleration device is coupled with shaft by second shaft coupling；The present apparatus by setting deceleration device between power set and mixing machine, when making batch mixer batch mixing more efficiently, it is steady, effectively reduce the body vibrations in mixing process；By the V-shape structure design of mixing machine, the occurrence of reducing batch mixer fused glass inside, in addition mixing machine is removably mounted at by sleeve in shaft, makes that mixing machine repairs and when cleaning is more convenient.
Description
Technical field
The utility model is related to technical field of material mixers more particularly to a kind of small-sized batch mixers.
Background technology
Recently as the rapid development of science and technology, effect of the batch mixer in all trades and professions has been raised to importantly
Position, the performance quality of batch mixer not only influence the Quality Grade of finished product, are also relate to the normal development of relevant enterprise and economic effect
Benefit；
Current batch mixer volume is generally larger, and the installation space of the narrow regions such as laboratory is limited, can not be had
Effect installation, secondly, often there is situations such as body vibration, batch mixer fused glass inside in mixing process in existing batch mixer, sternly
Batch mixing quality is affected again；Again, existing batch mixer automation control is generally relatively low, uses very inconvenient.
Therefore, in order to solve the above-mentioned technical problem, this patent is devised a kind of small by analyzing existing batch mixer
Type batch mixer.
Utility model content
It is small the purpose of this utility model is to provide a kind of small-sized batch mixer, it can effectively reduce in mixing process
Body vibrations, and the occurrence of batch mixer fused glass inside can be reduced, improve compounding effect.
The technical solution adopted in the utility model is：A kind of small-sized batch mixer, including rack, power set, deceleration device,
Mixing machine and the control circuit for controlling power set operating, the power set and deceleration device are arranged in rack,
Bearing block is additionally provided in rack, shaft is provided in bearing block；The mixing machine includes the first side neck, the second side neck and set
Cylinder, the first side neck and the second side neck are connected and form V-shape structure, and one end of sleeve is fixedly connected with the second side neck and sleeve
The other end be socketed on the output terminal of shaft, sleeve and shaft are bolted；The free end of first side neck be provided with into
The bottom for the V-shape structure that material mouth, the first side neck and the second side neck are formed is provided with discharge port；The deceleration device includes housing
And speed reducing input, jackshaft and reducing output shaft on housing are disposed in parallel in, is provided on the speed reducing input
One pinion gear is provided with the first gear wheel and the second pinion gear on jackshaft, the second gear wheel is provided on reducing output shaft, and
The diameter of two gear wheels is more than the diameter of the first gear wheel, and the first gear wheel and the first pinion gear be meshed, the second gear wheel and
Second pinion gear is meshed；The output shaft of power set is coupled with the speed reducing input of deceleration device by first shaft coupling, is subtracted
The reducing output shaft of speed variator is coupled with the input terminal of shaft by second shaft coupling.
The inverted V-shape filter plate for filter material, inverted v-shaped filter plate are further additionally provided in the mixing machine
Be arranged on the surface of discharge port, on first side neck and the second side neck with the corresponding position in inverted v-shaped filter plate lower end
Place is both provided with slag-drip opening.
Further the angle between first side neck and the second side neck is 90 degree.
Further the power set are threephase asynchronous.
Further the control circuit includes control switch unit, central processing unit, analog quantity spread module and frequency conversion
Device, the analog quantity spread module is for being extended central processing unit and carrying out analog signal output, the control switch
Unit includes multiple controls and switchs, and multiple control switches are connected respectively with the multiple control signal input terminal of central processing unit,
The analog signal output of analog quantity spread module is connected with the input end of analog signal of frequency converter, the number of central processing unit
Signal output part is connected with the digital signal input end of frequency converter, and frequency converter is connected with threephase asynchronous control.
The utility model couples by setting deceleration device between power set and mixing machine, and by first shaft coupling
The output shaft of power set and the speed reducing input of deceleration device couple the reducing output shaft of deceleration device by second shaft coupling
With shaft, when making batch mixer batch mixing more efficiently, it is steady, effectively reduce the body vibrations in mixing process；Pass through the V of mixing machine
Font structure designs, the occurrence of reducing batch mixer fused glass inside, and in addition mixing machine is removably mounted at by sleeve and turned
It is more convenient when mixing machine being made to repair and clean on axis.
It is further advanced by and inverted V-shape filter plate and slag-drip opening, filtering when both having reached discharge to bulk materials is set
Effect, and will easily can stop to the bulk materials on inverted V-shape filter plate and discharge.
Further via reasonable design control circuit, controlled by frequency converter and central processing unit phase asynchronous
The running speed of motor, by setting multiple control buttons and respectively the multiple control signal input terminal phase with central processing unit
Then connection carries out PLC programmings on central processing unit and realizes the control rotating of threephase asynchronous, startup, stopping, fixed
The control operations such as Shi Yunzhuan, speed governing and crawl make batch mixer control more automate, are conveniently operated the operation of personnel, reach
Better compounding effect.
Description of the drawings
Fig. 1 is the front view of the utility model；
Fig. 2 is the top view of the utility model；
Fig. 3 is the circuit diagram of control circuit described in the utility model；
Fig. 4 is the PLC control program schematic diagram on central processing unit described in the utility model.
Specific embodiment
As depicted in figs. 1 and 2, a kind of small-sized batch mixer, including rack 1, threephase asynchronous 2, deceleration device 3, mixed
Barrel 4 and the control circuit for controlling the operating of threephase asynchronous 2, the threephase asynchronous 2 and deceleration device 3 are equal
It is arranged in rack 1, bearing block 10 is additionally provided in rack 1, shaft 23 is provided in bearing block 10, the mixing machine 4 is set
On the output terminal of shaft 23；The deceleration device 3 includes housing 15 and the speed reducing input being disposed in parallel on housing 15
16th, jackshaft 17 and reducing output shaft 18 are provided with the first pinion gear 19 on the speed reducing input 16, are set on jackshaft 17
There are the first gear wheel 20 and the second pinion gear 21, the second gear wheel 22 is provided on reducing output shaft 18, the second gear wheel 22
Diameter is more than the diameter of the first gear wheel 20, and the first gear wheel 20 and the first pinion gear 19 be meshed, the second gear wheel 22 and the
Two pinion 21 is meshed, and rational gearratio is set by deceleration device 3, when making batch mixer batch mixing more efficiently, it is steady；Three
The output shaft of phase asynchronous motor 2 is coupled with the speed reducing input 16 of deceleration device 3 by first shaft coupling 5, deceleration device 3
Reducing output shaft 18 is coupled with the input terminal of shaft 23 by second shaft coupling 6, and first shaft coupling 5 is flanged joint, the
Two shaft couplings 6 are case butt coupling, and first shaft coupling 5 and second shaft coupling 6 make threephase asynchronous 2 drive mixing machine 4
It rotates more smooth, stable during batch mixing.
The mixing machine 4 includes the first side neck 7, the second side neck 8 and sleeve 14, and the first side neck 7 is connected with the second side neck 8
And V-shape structure is formed, the angle between the first side neck 7 and the second side neck 8 is 90 degree, and the first side neck 7 and the second side neck 8 are formed
V-shape structure makes to be not easy the barrel adhesion with mixing machine 4 during material batch mixing, and the angle between the first side neck 7 and the second side neck 8 is
The resultant effect that 90 degree of design makes batch mixing and prevents adhesion is optimal；One end of sleeve 14 be fixedly connected with the second side neck 8 and
The other end of sleeve 14 is socketed on the output terminal of shaft 23, and sleeve 14 and shaft 23 are bolted, and mixing machine 4 passes through set
Cylinder 14 is removably mounted in shaft 23, more convenient when mixing machine 4 being made to repair and clean；The freedom of first side neck 7
End is provided with feed inlet 9, and the bottom for the V-shape structure that the first side neck 7 and the second side neck 8 are formed is provided with discharge port 13, feeds
Mouth 9 and discharge port 13 are all sealed with sealing ring, and removable type cover plate lid closes, and reduce unnecessary material leakage；It is also set in mixing machine 4
The inverted V-shape filter plate 12 for filter material is equipped with, inverted v-shaped filter plate is arranged on the surface of discharge port 13 and the word of falling V
Type filter plate 12 is detachable, on 7 and second side neck 8 of the first side neck at the corresponding position in inverted v-shaped filter plate lower end
Slag-drip opening 11 is both provided with, by setting inverted V-shape filter plate 12 and slag-drip opening 11, to bulk materials when both having reached discharge
Filter effect, and will easily can stop to the bulk materials on inverted V-shape filter plate 12 and discharge.
The control circuit includes control switch unit, central processing unit, analog quantity spread module and frequency converter, the mould
For analog quantity expansion module for being extended to central processing unit and carrying out analog signal output, control switch unit includes multiple controls
System switch, multiple control switches are connected respectively with the multiple control signal input terminal of central processing unit, analog quantity spread module
Analog signal output be connected with the input end of analog signal of frequency converter, the digital signal output end of central processing unit and change
The digital signal input end of frequency device is connected, and frequency converter is connected with the control of threephase asynchronous 2.
As shown in Figure 3 and Figure 4, in this implementation central processing unit model Siemens CPU222, simulate expansion module
Model EM235, the model MM44O of frequency converter, the first digital signal output end Q0.0 of central processing unit and the second number
Signal output part Q0.1 is connected respectively with the fifth port of frequency converter and the 6th port, the MO ports of analog quantity spread module and
VO ports are connected respectively with the 4th port of frequency converter and third port, the 9th port connection 24V power supplys of frequency converter, frequency conversion
The 28th port ground connection of device, frequency converter are connected with 380V three phase mains by threephase switch, the control output of frequency converter
End is connected with the control of threephase asynchronous 2.
Switch unit is controlled to include the first control and switchs SF1, the second control switch SF2, the 3rd control switch SF3, the 4th
Control switch SF4, the 5th control switch SF5, the 6th control switch SF6, the 7th control control switch SF8 of switch SF7 and the 8th,
First control switch SF1, the second control switch SF2, the 3rd control switch SF3, the 4th control switch SF4, the 5th control switch
SF5, the 6th control switch SF6, the 7th control switch SF7 and the 8th control switch SF8 the first connecting pin respectively with 24V power supplys
It is connected, the first control switch SF1, the second control switch SF2, the 3rd control switch SF3, the 4th control switch SF4, the 5th control
System switch SF5, the 6th control switch SF6, the 7th control switch SF7 and the 8th control switch SF8 second connection end respectively with
The first control signal input terminal I0.0 of central processing unit, second control signal input terminal I0.1, the 3rd control signal input
I0.2, the 4th control signal input I0.3, the 5th control signal input I0.4, the 6th control signal input I0.5,
Seven control signal input I0.6 and the 8th control signal input I0.7 are connected, and eight control switches are by specifically programming
It realizes the control rotating of threephase asynchronous 2, startup, stopping, timing operating, speed governing and crawl, makes batch mixer control
System more automates, and reaches better compounding effect.
In conclusion the present apparatus is by rationally designing deceleration device 3 and mixing machine 4, when batch mixing, more stablizes, and reaches
Better compounding effect, the material in mixing machine 4 are not easy 4 inner wall of adhesion mixing machine, bulk materials can be filtered and can
Easily to discharge；Additionally by control circuit and PLC control program is rationally designed, make entire batch mixer control more automatic
Change, be highly suitable for the small area of space such as laboratory and use.
Finally it should be noted that：Above example is only to illustrate the technical solution of the utility model, rather than its limitations；
Although the utility model is described in detail with reference to foregoing embodiments, those of ordinary skill in the art should manage
Solution：It can still modify to the technical solution recorded in previous embodiment either to which part or whole technologies
Feature carries out equivalent substitution；And these modifications or replacement, the essence of appropriate technical solution is not made to depart from the utility model reality
Apply the scope of a technical solution.
Claims (5)
1. a kind of small-sized batch mixer, which is characterized in that including rack, power set, deceleration device, mixing machine and dynamic for controlling
The control circuit of power apparatus operating, the power set and deceleration device are arranged in rack, and bearing is additionally provided in rack
, it is provided with shaft in bearing block；The mixing machine includes the first side neck, the second side neck and sleeve, the first side neck and the second side
Cylinder is connected and forms V-shape structure, and one end of sleeve is fixedly connected with the second side neck and the other end of sleeve is socketed in shaft
Output terminal on, sleeve and shaft are bolted；The free end of first side neck is provided with feed inlet, the first side neck and second
The bottom for the V-shape structure that side neck is formed is provided with discharge port；The deceleration device includes housing and is disposed in parallel in housing
On speed reducing input, jackshaft and reducing output shaft, be provided with the first pinion gear on the speed reducing input, set on jackshaft
The first gear wheel and the second pinion gear are equipped with, the second gear wheel is provided on reducing output shaft, the diameter of the second gear wheel is more than
The diameter of first gear wheel, the first gear wheel and the first pinion gear are meshed, and the second gear wheel and the second pinion gear are meshed；It is dynamic
The output shaft of power apparatus is coupled with the speed reducing input of deceleration device by first shaft coupling, the reducing output shaft of deceleration device with
The input terminal of shaft is coupled by second shaft coupling.
2. small-sized batch mixer as described in claim 1, it is characterised in that：It is additionally provided in the mixing machine for filter material
Inverted V-shape filter plate, inverted v-shaped filter plate is arranged on the surface of discharge port, on first side neck and the second side neck with
Inverted v-shaped filter plate lower end is both provided with slag-drip opening at corresponding position.
3. small-sized batch mixer as claimed in claim 2, it is characterised in that：Angle between first side neck and the second side neck
For 90 degree.
4. small-sized batch mixer as claimed in claim 3, it is characterised in that：The power set are threephase asynchronous.
5. small-sized batch mixer as claimed in claim 4, it is characterised in that：The control circuit include control switch unit, in
Central processor, analog quantity spread module and frequency converter, the analog quantity spread module are used to be extended simultaneously central processing unit
Carry out analog signal output, it is described control switch unit include it is multiple control switch, it is multiple control switch respectively with central processing
The multiple control signal input terminal of device is connected, the analog signal output of analog quantity spread module and the analog signal of frequency converter
Input terminal is connected, and the digital signal output end of central processing unit is connected with the digital signal input end of frequency converter, frequency converter
It controls and connects with threephase asynchronous.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721368555.7U CN207371434U (en) | 2017-10-23 | 2017-10-23 | A kind of small-sized batch mixer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721368555.7U CN207371434U (en) | 2017-10-23 | 2017-10-23 | A kind of small-sized batch mixer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207371434U true CN207371434U (en) | 2018-05-18 |
Family
ID=62335831
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721368555.7U Expired - Fee Related CN207371434U (en) | 2017-10-23 | 2017-10-23 | A kind of small-sized batch mixer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207371434U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108854754A (en) * | 2018-06-21 | 2018-11-23 | 无棣浩原网具有限公司 | A kind of multifunctional novel material processing bipyramid V-type mixing apparatus |
-
2017
- 2017-10-23 CN CN201721368555.7U patent/CN207371434U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108854754A (en) * | 2018-06-21 | 2018-11-23 | 无棣浩原网具有限公司 | A kind of multifunctional novel material processing bipyramid V-type mixing apparatus |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180518 Termination date: 20211023 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |